A rapid skeleton lifting mechanism for an inspection machine

Abstract

The utility model provides a kind of to check machine fast blanking lifting mechanism, it is related to the field of blanking, including integral mechanism, the outer wall of integral mechanism is connected with conveying mechanism fixedly;The integral mechanism includes fixed plate, the inner wall sliding connection of fixed plate has a group of first sliding block, in the utility model, the collaborative operation of integral mechanism by fixed plate, first sliding block, movable plate, first electric push rod, lifting plate, miniature vacuum pump, vacuum tube and vacuum chuck etc. Component, artificial handling can be effectively replaced, realize the automation of board lifting operation, this not only reduces the human participation, avoids the cumbersome operation in traditional carrying process, significantly reduces the labor intensity of worker, also more efficiently meets the demand of mass production, improves overall work efficiency comprehensively, in addition, first servo motor can drive screw rod rotation, and first sliding block and movable plate are moved accurately by screw thread transmission.

Description

Technical Field

[0001] This utility model relates to the field of billet handling, and in particular to a rapid billet handling lifting mechanism for an inspection machine. Background Technology

[0002] "Blank arrangement" refers to the process of organizing a disordered blank into a specific orientation during the production of ceramics or plastic bottles.

[0003] A rapid billet lifting mechanism is a type of mechanical equipment specifically designed for lifting and sorting materials (such as sheet metal).

[0004] The existing rapid billet lifting mechanism for inspection machines has the following shortcomings:

[0005] In the process of wood board processing, the boards are usually transported to the processing station by a blank lifting mechanism. However, in the existing technology, the boards are mostly transferred to the processing platform by manual handling. This is not only cumbersome and time-consuming, but also labor-intensive and difficult to meet the needs of mass production. The overall efficiency is low and there is an urgent need to optimize and improve the level of automation and production efficiency. Utility Model Content

[0006] This invention not only reduces human intervention and avoids the tedious operations in traditional handling processes, significantly reducing the labor intensity of workers, but also more efficiently meets the needs of mass production, thus solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a rapid blank lifting mechanism for an inspection machine, comprising an integral mechanism, wherein a conveying mechanism is fixedly connected to the outer wall of the integral mechanism; the integral mechanism includes a fixed plate, a set of first sliders is slidably connected to the inner wall of the fixed plate, a movable plate is fixedly connected to the top of the first sliders, a first electric push rod is fixedly installed on the top of the movable plate, a lifting plate is fixedly connected to the shaft end of the first electric push rod, a set of miniature vacuum pumps is fixedly installed on the top of the lifting plate, the output ends of the miniature vacuum pumps are all fixedly connected to vacuum tubes, the bottom of the vacuum tubes are all fixedly connected to vacuum suction cups, a set of sliding grooves is opened on the inner wall of the movable plate, and a set of second sliders is slidably connected to the inner wall of the sliding grooves. Through the above components, manual handling is replaced, and the lifting operation of the wooden boards is automatically completed through the mechanical structure, reducing manual intervention and labor intensity.

[0008] Preferably, a lead screw is movably inserted into the inner wall of one of the fixed plates, and a first servo motor is fixedly installed on the outer wall of the fixed plate. The lead screw is threaded through the outer wall of one of the first sliders. The output end of the first servo motor is fixedly connected to one end of the lead screw. The first servo motor drives the lead screw to rotate, and through the threaded transmission, drives the first slider and the movable plate to move precisely, thereby realizing the horizontal position adjustment of the movable plate to adapt to the position requirements of different processing stations.

[0009] Preferably, a set of first support legs is fixedly connected to the bottom of the fixed plate, and a guide rod is fixedly connected to the inner wall of another fixed plate. The outer wall of the guide rod is slidably connected to the inner wall of another first slider. The outer wall of the vacuum tube is fixedly connected to the inner wall of the lifting plate, and the outer wall of the second slider is fixedly connected to the outer wall of the lifting plate. The cooperation between the guide rod and the first slider, together with the lead screw, forms a one-drive-one-guide structure to ensure the balance of the movable plate when it moves horizontally and prevent jamming caused by unilateral force.

[0010] Preferably, the conveying mechanism includes a frame, with a set of rotating wheels movably inserted into the inner wall of the frame, and a conveyor belt sleeved on the inner wall of the rotating wheels. The rotating wheels and the conveyor belt are connected by frictional transmission. A second servo motor is fixedly installed on one side of the front of the frame, and the output end of the second servo motor is fixedly connected to the front of one of the rotating wheels. The conveyor belt, through the cooperation of the rotating wheels and the second servo motor, realizes the continuous and stable conveying of the wooden boards, ensuring that the wooden boards enter the lifting station rhythmically, adapting to the cycle requirements of the automated production line.

[0011] Preferably, a PLC controller is fixedly installed on one side of the front of the frame, and a second support leg is fixedly connected to the bottom of the frame. The PLC controller is electrically connected to the components to control the opening and closing of the components.

[0012] Preferably, a set of second electric push rods is fixedly installed on the top of the frame. A set of guide plates is fixedly connected to the shaft end of the second electric push rods. The inner walls of the guide plates are all rolled with balls, and part of the spherical surface of the balls protrudes from the inner wall surface. The second electric push rods can adjust the spacing between the guide plates to adapt to wooden boards of different widths, enhancing the compatibility of the mechanism with diverse board materials. In addition, the guide plates contact the wooden boards through the balls, converting sliding friction into rolling friction, reducing the resistance when the wooden boards are transported, and avoiding scratches or damage to the surface of the wooden boards due to friction.

[0013] Preferably, a set of positioning baffles is fixedly connected to the outer wall of the guide plate. A positioning baffle is set at the end of the conveyor belt. The wooden board stops after touching the baffle, ensuring that the position of the wooden board is consistent each time it is adsorbed, and avoiding misalignment of the suction cup.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, the overall mechanism, through the coordinated operation of components such as a fixed plate, a first slider, a movable plate, a first electric push rod, a lifting plate, a micro vacuum pump, a vacuum tube, and a vacuum suction cup, can effectively replace manual handling and automate the lifting operation of wooden boards. This not only reduces human intervention and avoids the tedious operations in the traditional handling process, but also significantly reduces the labor intensity of workers. At the same time, it can more efficiently meet the needs of mass production and comprehensively improve overall work efficiency. In addition, the first servo motor can drive the lead screw to rotate and drive the first slider and the movable plate to move precisely through the threaded transmission, thereby realizing the horizontal position adjustment of the movable plate. This design allows the mechanism to flexibly adapt to the position requirements of different processing stations, significantly improving its flexibility and applicability.

[0016] 2. In this utility model, the conveying mechanism consists of a frame, rotating wheels and a conveyor belt. Driven by a second servo motor, the wooden boards are continuously and smoothly conveyed through friction, ensuring that they enter the lifting station rhythmically, matching the pace of the automated production line and ensuring a smooth process. In addition, the second electric push rod at the top of the frame can adjust the spacing between the guide plates to accommodate wooden boards of different widths, enhancing compatibility. The inner wall of the guide plate is provided with rolling balls, some of which are spherically protruding, so that the sliding friction of the wooden boards when they come into contact is converted into rolling friction, reducing resistance and avoiding surface scratches or damage. Attached Figure Description

[0017] Figure 1 This utility model provides a perspective view of the main structure of a rapid billet lifting mechanism for an inspection machine.

[0018] Figure 2 An enlarged perspective view of the structure of the fixed plate connection in the rapid billet lifting mechanism of the inspection machine is provided for this utility model;

[0019] Figure 3 An enlarged perspective view of the lead screw connection structure in the rapid billet lifting mechanism of an inspection machine is provided for this utility model;

[0020] Figure 4 An enlarged perspective view of the frame connection structure in the rapid billet lifting mechanism of the inspection machine is provided for this utility model.

[0021] Legend: 1. Overall Mechanism; 101. Fixed Plate; 102. First Slider; 103. Vacuum Suction Cup; 104. Miniature Vacuum Pump; 105. Vacuum Tube; 106. Second Slider; 107. Slide Groove; 108. Movable Plate; 109. First Electric Push Rod; 110. First Servo Motor; 111. First Support Leg; 112. Lead Screw; 113. Lifting Plate; 114. Guide Rod; 2. Conveying Mechanism; 201. Frame; 202. Second Electric Push Rod; 203. Guide Plate; 204. PLC Controller; 205. Second Servo Motor; 206. Second Support Leg; 207. Ball Bearing; 208. Positioning Baffle; 209. Conveyor Belt; 210. Rotating Wheel. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Please see Figures 1-4 This utility model provides a technical solution: a rapid blank lifting mechanism for an inspection machine, comprising an integral mechanism 1, with a conveying mechanism 2 fixedly connected to the outer wall of the integral mechanism 1; the integral mechanism 1 includes a fixed plate 101, a set of first sliders 102 slidably connected to the inner wall of the fixed plate 101, a movable plate 108 fixedly connected to the top of the first sliders 102, a first electric push rod 109 fixedly installed on the top of the movable plate 108, a lifting plate 113 fixedly connected to the shaft end of the first electric push rod 109, a set of miniature vacuum pumps 104 fixedly installed on the top of the lifting plate 113, the output ends of the miniature vacuum pumps 104 are all fixedly connected to vacuum tubes 105, the bottom of the vacuum tubes 105 are all fixedly connected to vacuum suction cups 103, a set of sliding grooves 107 are opened on the inner wall of the movable plate 108, and a set of second sliders 106 are slidably connected to the inner wall of the sliding grooves 107. Through the above components, manual handling is replaced, and the lifting operation of the wooden board is automatically completed through the mechanical structure, reducing manual intervention and labor intensity.

[0025] like Figure 2As shown, a lead screw 112 is movably inserted into the inner wall of one of the fixed plates 101, and a first servo motor 110 is fixedly installed on the outer wall of the fixed plate 101. The lead screw 112 is threaded through the outer wall of one of the first sliders 102. The output end of the first servo motor 110 is fixedly connected to one end of the lead screw 112. The first servo motor 110 drives the lead screw 112 to rotate, and through the threaded transmission, drives the first slider 102 and the movable plate 108 to move precisely, so as to realize the horizontal position adjustment of the movable plate 108 and adapt to the position requirements of different processing stations.

[0026] like Figure 2 and Figure 3 As shown, a set of first support legs 111 are fixedly connected to the bottom of the fixed plate 101, and a guide rod 114 is fixedly connected to the inner wall of another fixed plate 101. The outer wall of the guide rod 114 is slidably connected to the inner wall of another first slider 102. The outer wall of the vacuum tube 105 is fixedly connected to the inner wall of the lifting plate 113, and the outer wall of the second slider 106 is fixedly connected to the outer wall of the lifting plate 113. The cooperation between the guide rod 114 and the first slider 102, together with the lead screw 112, forms a one-drive-one-guide structure to ensure the balance of the movable plate 108 when it moves horizontally and to prevent jamming caused by unilateral force.

[0027] like Figure 4 As shown, the conveying mechanism 2 includes a frame 201. A set of rotating wheels 210 are movably inserted into the inner wall of the frame 201, and a conveyor belt 209 is sleeved on the inner wall of the rotating wheels 210. The rotating wheels 210 and the conveyor belt 209 are connected by frictional transmission. A second servo motor 205 is fixedly installed on one side of the front of the frame 201. The output end of the second servo motor 205 is fixedly connected to the front of one of the rotating wheels 210. The conveyor belt 209, through the cooperation of the rotating wheels 210 and the second servo motor 205, realizes the continuous and stable conveying of the wooden boards, ensuring that the wooden boards enter the lifting station rhythmically, adapting to the cycle requirements of the automated production line.

[0028] like Figure 4 As shown, a PLC controller 204 is fixedly installed on one side of the front of the frame 201, and a second support leg 206 is fixedly connected to the bottom of the frame 201. The PLC controller 204 is electrically connected to the components to control the opening and closing of the components.

[0029] like Figure 4As shown, a set of second electric push rods 202 are fixedly installed on the top of the frame 201. A set of guide plates 203 are fixedly connected to the shaft end of the second electric push rods 202. The inner walls of the guide plates 203 are all rolled with balls 207, and part of the spherical surface of the balls 207 protrudes from the inner wall surface. The second electric push rods 202 can adjust the spacing of the guide plates 203 to adapt to wooden boards of different widths, enhancing the compatibility of the mechanism with diverse boards. In addition, the guide plates 203 contact the wooden boards through the balls 207, converting sliding friction into rolling friction, reducing the resistance when the wooden boards are transported, and avoiding scratches or damage to the surface of the wooden boards due to friction.

[0030] like Figure 4 As shown, a set of positioning baffles 208 are fixedly connected to the outer wall of the guide plate 203. A positioning baffle 208 is provided at the end of the conveyor belt 209. The wooden board stops after touching the baffle, ensuring that the position of the wooden board is consistent each time it is adsorbed, and avoiding misalignment of the suction cup.

[0031] The usage and working principle of this device are as follows: First, through the control panel on the PLC controller 204, relevant parameters are set and the coordinated operation of each component is controlled. In the conveying mechanism 2, the second servo motor 205 drives the rotating wheel 210 to rotate, which in turn drives the conveyor belt 209 to run by friction, thereby realizing the conveying of the wooden boards. At the same time, the second electric push rod 202 can adjust the spacing of a set of guide plates 203 to accommodate wooden boards of different widths. The wooden boards are conveyed by rolling balls 207 within the guide plates 203 to reduce frictional resistance, and are finally blocked and positioned by the positioning baffle 208. Subsequently, the first servo motor 110 drives the lead screw 112 to rotate, which drives the first slider 102 and the movable plate 108 along the fixed path through the threaded transmission. The fixed plate 101 moves horizontally, and the guide rod 114 cooperates with another first slider 102 to ensure smooth movement. Then, the first electric push rod 109 pushes the lifting plate 113 down, and the second slider 106 slides along the slide groove 107 to assist in the guidance, so that the vacuum suction cup 103 contacts the wooden board. The micro vacuum pump 104 starts, and the vacuum suction cup 103 generates suction to adsorb the wooden board through the vacuum tube 105. After that, the first electric push rod 109 retracts and drives the wooden board to rise. The first servo motor 110 drives the movable plate 108 to move to the target position again. The micro vacuum pump 104 stops working, releases the wooden board, and completes the lifting operation. The whole process realizes automated operation, effectively improves work efficiency, and significantly reduces the labor intensity of workers.

[0032] The PLC controller 204, first servo motor 110, first electric actuator 109, micro vacuum pump 104, vacuum suction cup 103, second servo motor 205, and second electric actuator 202 used in this application are all common equipment on the market and are well known to those skilled in the art. In this application, the above equipment is used in a conventional manner without any improvement to its structure and function. Regarding their settings, installation, and electrical connection methods, those skilled in the art can debug and operate them according to the corresponding product instruction manuals, so they will not be described in detail here.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A rapid billet lifting mechanism for an inspection machine, characterized in that, It includes an integral mechanism (1), and a conveying mechanism (2) is fixedly connected to the outer wall of the integral mechanism (1); The overall mechanism (1) includes a fixed plate (101), a set of first sliders (102) are slidably connected to the inner wall of the fixed plate (101), a movable plate (108) is fixedly connected to the top of the first sliders (102), a first electric push rod (109) is fixedly installed on the top of the movable plate (108), a lifting plate (113) is fixedly connected to the shaft end of the first electric push rod (109), a set of miniature vacuum pumps (104) is fixedly installed on the top of the lifting plate (113), the output ends of the miniature vacuum pumps (104) are all fixedly connected to vacuum tubes (105), the bottom of the vacuum tubes (105) are all fixedly connected to vacuum suction cups (103), a set of sliding grooves (107) are opened on the inner wall of the movable plate (108), and a set of second sliders (106) are slidably connected to the inner wall of the sliding grooves (107).

2. The rapid billet lifting mechanism for an inspection machine according to claim 1, characterized in that: A lead screw (112) is movably inserted into the inner wall of one of the fixed plates (101), and a first servo motor (110) is fixedly installed on the outer wall of the fixed plate (101). The lead screw (112) is threaded through the outer wall of one of the first sliders (102), and the output end of the first servo motor (110) is fixedly connected to one end of the lead screw (112).

3. The rapid billet lifting mechanism for an inspection machine according to claim 1, characterized in that: A set of first support legs (111) is fixedly connected to the bottom of the fixed plate (101), and a guide rod (114) is fixedly connected to the inner wall of another fixed plate (101). The outer wall of the guide rod (114) is slidably connected to the inner wall of another first slider (102). The outer wall of the vacuum tube (105) is fixedly connected to the inner wall of the lifting plate (113), and the outer wall of the second slider (106) is fixedly connected to the outer wall of the lifting plate (113).

4. The rapid billet lifting mechanism for an inspection machine according to claim 1, characterized in that: The conveying mechanism (2) includes a frame (201), a set of rotating wheels (210) are movably inserted into the inner wall of the frame (201), and a conveyor belt (209) is sleeved on the inner wall of the rotating wheels (210). The rotating wheels (210) and the conveyor belt (209) are connected by frictional transmission. A second servo motor (205) is fixedly installed on one side of the front of the frame (201), and the output end of the second servo motor (205) is fixedly connected to the front of one of the rotating wheels (210).

5. The rapid billet lifting mechanism for an inspection machine according to claim 4, characterized in that: A PLC controller (204) is fixedly installed on one side of the front of the frame (201), and a second support leg (206) is fixedly connected to the bottom of the frame (201).

6. The rapid billet lifting mechanism for an inspection machine according to claim 4, characterized in that: A set of second electric push rods (202) are fixedly installed on the top of the frame (201). A set of guide plates (203) are fixedly connected to the shaft end of the second electric push rods (202). The inner walls of the guide plates (203) are all rolled with balls (207), and part of the spherical surface of the balls (207) protrudes from the inner wall surface.

7. The rapid billet lifting mechanism for an inspection machine according to claim 6, characterized in that: A set of positioning baffles (208) are fixedly connected to the outer wall of the guide plate (203).

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