A rapid winding device for stamping forming aluminum production

Abstract

The utility model provides a quick winding device for stamping forming aluminum production relates to the field of aluminum roll, this quick winding device for stamping forming aluminum production, including fixed base and winding pipe, the surface of fixed base is provided with the winding mechanism of fixed winding pipe, the winding mechanism includes fixed frame and limit dog, this quick winding device for stamping forming aluminum production, through the winding pipe cover setting in the limit dog surface, fix the winding pipe in the fixed frame top -end, through the limit dog control winding pipe rotation, carry out winding to aluminum material, through the positioning of the bottom of a pair of aluminum roll of two supporting rollers, avoid the slack of aluminum roll winding, through the gap between support plate and extension plate, after the winding of aluminum roll is completed, it is convenient to use steel band to bind and fix the aluminum roll, through pressure sensor, can real -time monitoring support plate bears pressure, provides stable pressure value to aluminum roll, avoids the uneven pressure and causes the deformation of aluminum roll, improves the stability of aluminum roll winding.

Description

Technical Field

[0001] This utility model relates to a rapid winding device for aluminum production, specifically a rapid winding device for stamping aluminum production, belonging to the field of aluminum coil technology. Background Technology

[0002] Aluminum coils are metal coils made primarily of aluminum through processes such as casting, rolling, and pressing. As an industrial metal product, they are widely used in construction, electronics, packaging, machinery, and transportation. These products are classified into 1-9 series based on alloying elements, with the 1 series offering high purity and low cost; the 3 series containing manganese, suitable for humid environments; the 5 series aluminum-magnesium alloys used in aviation fuel tanks; and the 7 series containing zinc, known for its exceptional hardness.

[0003] CN221086771U discloses a coil winding device for aluminum coil production, specifically relating to the field of aluminum coil production technology. The device includes: a processing table with supporting vertical plates fixedly mounted on both sides of its top; a core cylinder with an aluminum coil wound around its outer end; and a motor with a rotating shaft rotatably connected to the inner sides of both supporting vertical plates. This invention uses two adjustable L-shaped limiting blocks to connect the rotating tube and the end of the core cylinder, making the disassembly of the core cylinder and the aluminum coil simple and convenient. This, in turn, makes it easier and more efficient to remove the wound aluminum coil, resulting in higher overall coil winding efficiency and better performance.

[0004] Aluminum is used in automobile stamping production. To facilitate the transportation and storage of aluminum, it is coiled up. After coiling, steel strips are used to fix the coil. Although the coiling device in the above patent is convenient for coiling aluminum, the elastic rebound of the aluminum coil when placed in the slot can easily cause the aluminum coil to flip and loosen, affecting the removal of the aluminum coil and the work of fixing it with steel strips. Summary of the Invention

[0005] (a) Technical problems to be solved The purpose of this invention is to provide a rapid winding device for aluminum stamping production in order to solve the above-mentioned problems, thereby addressing the issue of aluminum coils easily springing back when placed in the groove in the prior art.

[0006] (II) Technical Solution This utility model is achieved through the following technical solution: a rapid winding device for stamping aluminum production.

[0007] The device includes a fixed base and a take-up tube. The surface of the fixed base is provided with a take-up mechanism for fixing the take-up tube. The take-up mechanism includes a fixing frame and a limiting clamp, and the take-up tube is engaged with the limiting clamp. A positioning mechanism is provided directly below the take-up tube. The positioning mechanism includes a support plate, an extension plate and a pressure sensor. A support roller is rotatably connected to the surface of the support plate.

[0008] Preferably, the fixed base has a movable frame slidably connected inside, and the bottom of the fixed frame is fixedly connected to the movable frame. The limiting clip is rotatably connected to the fixed frame. The movable frame fixes the fixed frame, and the movable frame moves laterally, causing the fixed frame to move laterally.

[0009] Preferably, the fixed base is internally rotatably connected to a power screw, and the surface of the power screw is threadedly connected to the moving frame. The surface of the fixed base is provided with a motor to control the rotation of the power screw. By controlling the rotation of the power screw through the motor, the power screw drives the moving frame to move laterally, thereby controlling the movement of the fixed frame, clamping or releasing the winding tube, and improving the efficiency of fixing and removing the winding tube.

[0010] Preferably, a limiting plate is fixedly connected to the surface of the limiting head, a limiting groove is formed on the surface of the limiting head, and a limiting block adapted to the limiting groove is fixedly connected inside the winding tube. The limiting plate limits the aluminum coil to prevent the aluminum material from deviating during winding and improves the neatness of the aluminum material winding.

[0011] Preferably, the support plate has a sliding groove inside, and a sliding rod is slidably connected inside the sliding groove. The other end of the sliding rod is fixedly connected to the expansion plate. The winding tube and the limiting block are tightly locked together. When the limiting block rotates, it drives the winding tube to rotate synchronously, thereby improving the winding effect of the winding tube on the aluminum material.

[0012] Preferably, the surface of the support plate is provided with a limiting bolt, the nut of the limiting bolt is fixedly connected to the support plate, and the screw of the limiting bolt is in close contact with the sliding rod. The limiting bolt is used to position the sliding rod, preventing it from sliding randomly after the position of the sliding rod is adjusted, thereby improving the stability of the sliding rod's operation.

[0013] Preferably, a second support roller is rotatably connected to the surface of the extension plate. The diameter of the second support roller is the same as that of the first support roller, and the second support roller and the first support roller are located on the same axis. The second support roller and the first support roller support and compress the bottom of the aluminum coil, making the aluminum coil more tightly wound, preventing the aluminum coil from unwinding during winding, and improving the tightness of the aluminum coil winding.

[0014] Preferably, a lifting platform is fixedly connected to the surface of the fixed base, and a connecting plate is rotatably connected to the output end of the lifting platform. The connecting plate is fixedly connected to the support plate, and the pressure sensor is fixed in the middle of the connecting plate. By rotating the connecting plate, the direction of the aluminum coil can be adjusted, which facilitates the transportation and transfer of the aluminum coil by lifting tools and improves the coil winding efficiency.

[0015] This utility model provides a rapid winding device for aluminum stamping production, which has the following beneficial effects: 1. This rapid winding device for stamping aluminum production uses a winding tube fitted onto the surface of a limiting clamp to fix the winding tube to the top of a fixed frame. By rotating the limiting clamp, the winding tube is controlled to rotate, winding the aluminum material onto the surface of the winding tube. A support plate supports and positions two support rollers, which position the bottom of the aluminum coil to prevent loosening during winding. The gap between the support plate and the extension plate facilitates the binding and fixing of the aluminum coil with steel strips after winding. A pressure sensor monitors the pressure on the support plate in real time, allowing the device to provide a stable pressure value to the aluminum coil, preventing uneven pressure from causing deformation and improving the stability of the aluminum coil winding.

[0016] 2. This rapid winding device for stamping aluminum production uses a movable frame to fix a fixed frame. The movable frame moves laterally, causing the fixed frame to move laterally as well. A motor controls the rotation of the limit clamp, enabling the winding tube to complete the winding of the aluminum material. A motor also controls the rotation of a power screw, which in turn moves the movable frame laterally, controlling the movement of the fixed frame to clamp or release the winding tube, improving the efficiency of fixing and removing the winding tube. A limit plate limits the aluminum coil, preventing deviation during winding and improving the neatness of the winding. Limit grooves and limit blocks tightly engage the winding tube with the limit clamp. When the limit clamp rotates, it drives the winding tube to rotate synchronously, improving the winding effect of the aluminum material.

[0017] 3. This rapid coiling device for stamping aluminum production assembles the extension plate and support plate together via a sliding groove and sliding rod. The extension plate can move laterally, facilitating timely adjustment of its position when producing wide aluminum coils. This improves the stability and tightness of the support provided by the extension plate and support plate. Limit bolts position the sliding rod, preventing it from sliding arbitrarily after adjustment and enhancing its operational stability. Support rollers two and one support roller support and compress the bottom of the aluminum coil, ensuring tighter coiling and preventing loosening. A lifting mechanism controls the vertical movement of the connecting plate, causing it to move the support plate upwards for further support and positioning. After coiling, rotating the connecting plate adjusts the coil's direction, facilitating transport and transfer with lifting tools and improving coiling efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the winding mechanism of this utility model; Figure 3 This is a schematic diagram of the power screw structure of this utility model; Figure 4 This is a schematic diagram of the positioning mechanism of this utility model.

[0019] [Explanation of Key Component Symbols] 1. Fixed base; 2. Take-up tube; 3. Rewinding mechanism; 301. Fixed frame; 302. Limiting plate; 304. Limiting clamp; 305. Limiting groove; 306. Limiting block; 307. Moving frame; 308. Power screw; 4. Positioning mechanism; 401. Support plate; 402. Support roller one; 403. Extension plate; 404. Support roller two; 405. Sliding groove; 406. Sliding rod; 407. Limit bolt; 408. Connecting plate; 409. Pressure sensor; 410. Elevator. Detailed Implementation

[0020] This utility model provides a rapid winding device for aluminum stamping production. Example

[0021] Please see Figure 1 , Figure 2 and Figure 3The device includes a fixed base 1 and a take-up tube 2. The surface of the fixed base 1 is provided with a take-up mechanism 3 for fixing the take-up tube 2. The take-up mechanism 3 includes a fixed frame 301 and a limiting head 304. The take-up tube 2 is engaged with the limiting head 304. The take-up tube 2 is sleeved on the surface of the limiting head 304, and the take-up tube 2 is fixed to the top of the fixed frame 301. By rotating the limiting head 304, the take-up tube 2 is controlled to rotate, and the aluminum material is taken up and wound onto the surface of the take-up tube 2.

[0022] The fixed base 1 has a sliding connection to a movable frame 307 inside, and the bottom of the fixed frame 301 is fixedly connected to the movable frame 307. The limiting head 304 is rotatably connected to the fixed frame 301. The surface of the fixed frame 301 is fixedly connected to a motor that controls the rotation of the limiting head 304. The motor is a mature technology, and this application can use existing equipment that can control the rotation of the limiting head 304. The fixed frame 301 is fixed by the movable frame 307. The movable frame 307 moves laterally, which drives the fixed frame 301 to move laterally. The limiting head 304 is rotated by the motor, thereby enabling the winding tube 2 to complete the winding of the aluminum material.

[0023] A power screw 308 is rotatably connected inside the fixed base 1, and the surface of the power screw 308 is threadedly connected to the movable frame 307. A motor for controlling the rotation of the power screw 308 is provided on the surface of the fixed base 1. The motor is a mature technology, and this application can use existing equipment that can control the rotation of the power screw 308. By controlling the rotation of the power screw 308 through the motor, the power screw 308 drives the movable frame 307 to move laterally, thereby controlling the movement of the fixed frame 301, clamping or loosening the winding tube 2, and improving the efficiency of fixing and removing the winding tube 2.

[0024] A limiting plate 302 is fixedly connected to the surface of the limiting head 304. A limiting groove 305 is opened on the surface of the limiting head 304. A limiting block 306 that matches the limiting groove 305 is fixedly connected inside the take-up tube 2. The limiting plate 302 limits the aluminum coil to prevent it from shifting during the take-up process and improves the neatness of the take-up. The take-up tube 2 and the limiting head 304 are tightly locked together by the limiting groove 305 and the limiting block 306. When the limiting head 304 rotates, it drives the take-up tube 2 to rotate synchronously, improving the take-up tube 2's take-up effect. Example

[0025] Please refer to it again. Figure 1 and Figure 4A positioning mechanism 4 is provided directly below the winding tube 2. The positioning mechanism 4 includes a support plate 401, an extension plate 403, and a pressure sensor 409. A support roller 402 is rotatably connected to the surface of the support plate 401. The support plate 401 supports and positions the support roller 402. There are two support rollers 402. The bottom of the aluminum coil is positioned by the two support rollers 402 to prevent the aluminum coil from loosening during winding. The gap between the support plate 401 and the extension plate 403 makes it easy to use steel strips to bind and fix the aluminum coil after winding. The pressure sensor 409 can monitor the pressure on the support plate 401 in real time, so that the device can provide a stable pressure value to the aluminum coil, avoid uneven pressure causing deformation of the aluminum coil, and improve the stability of aluminum coil winding.

[0026] The support plate 401 has a sliding groove 405 inside, and a sliding rod 406 is slidably connected inside the sliding groove 405. The other end of the sliding rod 406 is fixedly connected to the extension plate 403. The extension plate 403 and the support plate 401 are assembled together through the sliding groove 405 and the sliding rod 406. The extension plate 403 can be moved laterally, which makes it convenient to adjust the position of the extension plate 403 in time when producing aluminum coils with a large width, thereby improving the stability and tightness of the support of the aluminum coil by the extension plate 403 and the support plate 401. Example

[0027] Please refer to it again. Figure 4 The support plate 401 is provided with a limit bolt 407. The nut of the limit bolt 407 is fixedly connected to the support plate 401, and the screw of the limit bolt 407 is in close contact with the sliding rod 406. The limit bolt 407 is used to position the sliding rod 406, preventing the sliding rod 406 from sliding randomly after the position is adjusted, and improving the stability of the sliding rod 406 operation.

[0028] The surface of the extension plate 403 is rotatably connected to a second support roller 404. The diameter of the second support roller 404 is the same as that of the first support roller 402, and the second support roller 404 and the first support roller 402 are located on the same axis. The second support roller 404 and the first support roller 402 support and compress the bottom of the aluminum coil, making the aluminum coil more tightly wound, preventing the aluminum coil from loosening during winding, and improving the tightness of the aluminum coil winding.

[0029] A lifting platform 410 is fixedly connected to the surface of the fixed base 1. The lifting platform 410 is a mature device, and this application can use existing devices that can provide stable support for the connecting plate 408. The output end of the lifting platform 410 has a rotating connecting plate 408, and the connecting plate 408 is fixedly connected to the support plate 401. The pressure sensor 409 is fixed in the middle of the connecting plate 408. The lifting platform 410 controls the connecting plate 408 to move up and down, so that the connecting plate 408 drives the support plate 401 to move upward, supporting and positioning the aluminum coil. After the aluminum coil is wound up, the direction of the aluminum coil can be adjusted by rotating the connecting plate 408, which facilitates the transportation and transfer of the aluminum coil by lifting tools and improves the winding efficiency of the aluminum coil.

[0030] In use, this invention works as follows: First, the take-up tube 2 is fitted onto the surface of the limiting clamp 304. Then, the motor controls the rotation of the power screw 308, causing the power screw 308 to drive the moving frame 307 to move laterally, thereby controlling the movement of the fixed frame 301. This causes the two limiting clamps 304 to clamp the take-up tube 2 tightly, and the take-up tube 2 is tightly engaged with the limiting clamps 304 through the limiting groove 305 and the limiting block 306. The motor controls the rotation of the limiting clamps 304, allowing the take-up tube 2 to complete the winding of the aluminum material. Simultaneously, the lifting platform 410 controls the movement of the connecting plate 408, causing the second support roller 404 and the first support roller 402 to come into close contact with the bottom of the aluminum coil, making the aluminum coil winding tighter and preventing it from unwinding during winding, thus improving the winding efficiency. For tightness, the pressure sensor 409 can monitor the pressure on the support plate 401 in real time, enabling the device to provide a stable pressure value to the aluminum coil, avoiding uneven pressure that could cause deformation of the aluminum coil, and improving the stability of aluminum coil winding. After winding is completed, the elevator 410 remains stationary, allowing the second support roller 404 and the first support roller 402 to come into close contact with the aluminum coil, facilitating the use of steel straps to secure and bind the aluminum coil. Then, the motor controls the power screw 308 to rotate, controlling the two limit clamps 304 to move away from the winding tube 2. By rotating the connecting plate 408, the aluminum coil is rotated 90°, facilitating the transport and transfer of the aluminum coil by lifting tools, and improving the aluminum coil winding efficiency. Through the above device, the aluminum coil can be wound up quickly, avoiding loosening of the aluminum coil during and after winding, and improving the aluminum coil winding efficiency.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rapid winding device for stamping aluminum production, comprising a fixed base (1) and a winding tube (2), characterized in that: The surface of the fixed base (1) is provided with a winding mechanism (3) for fixing the winding tube (2). The winding mechanism (3) includes a fixed frame (301) and a limiting head (304), and the winding tube (2) is engaged with the limiting head (304). A positioning mechanism (4) is provided directly below the winding tube (2). The positioning mechanism (4) includes a support plate (401), an extension plate (403), and a pressure sensor (409). A support roller (402) is rotatably connected to the surface of the support plate (401).

2. The rapid winding device for aluminum stamping production according to claim 1, characterized in that: The fixed base (1) has a sliding connection to a movable frame (307) inside, and the bottom of the fixed frame (301) is fixedly connected to the movable frame (307). The limiting card head (304) is rotatably connected to the fixed frame (301).

3. The rapid winding device for aluminum stamping production according to claim 2, characterized in that: The fixed base (1) is internally rotatably connected to a power screw (308), and the surface of the power screw (308) is threadedly connected to the movable frame (307). The surface of the fixed base (1) is provided with a motor for controlling the rotation of the power screw (308).

4. The rapid winding device for aluminum stamping production according to claim 1, characterized in that: The surface of the limiting head (304) is fixedly connected to a limiting plate (302), and a limiting groove (305) is opened on the surface of the limiting head (304). The inside of the winding tube (2) is fixedly connected to a limiting block (306) that is adapted to the limiting groove (305).

5. A rapid winding device for aluminum stamping production according to claim 1, characterized in that: The support plate (401) has a sliding groove (405) inside, and a sliding rod (406) is slidably connected inside the sliding groove (405), and the other end of the sliding rod (406) is fixedly connected to the expansion plate (403).

6. A rapid winding device for aluminum stamping production according to claim 5, characterized in that: The surface of the support plate (401) is provided with a limiting bolt (407), the nut of the limiting bolt (407) is fixedly connected to the support plate (401), and the screw of the limiting bolt (407) is in close contact with the sliding rod (406).

7. A rapid winding device for aluminum stamping production according to claim 1, characterized in that: The surface of the extension plate (403) is rotatably connected to a second support roller (404), the diameter of the second support roller (404) is the same as the diameter of the first support roller (402), and the second support roller (404) and the first support roller (402) are located on the same axis.

8. A rapid winding device for aluminum stamping production according to claim 1, characterized in that: The fixed base (1) is fixedly connected to a lifting machine (410), and the output end of the lifting machine (410) is rotatably connected to a connecting plate (408). The connecting plate (408) is fixedly connected to the support plate (401), and the pressure sensor (409) is fixed in the middle of the connecting plate (408).

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