A device for automatic discharging of a welding wire reel

Abstract

This utility model belongs to the field of welding wire spool unloading technology, and particularly relates to an automatic welding wire spool unloading device, including an unloading base, and further comprising: movable guide rails fixedly installed at both ends inside the unloading base, movable plates fixedly installed between the movable ends of the movable guide rails, and electric telescopic columns fixedly installed between the movable plates; a wire drawing base fixedly installed on one side of the unloading base; and a reduction motor installed through the inside of each wire drawing base. The movable guide rails are fixedly installed at both ends inside the unloading base. Then, the telescopic ends of the movable guide rails drive the two movable plates to move synchronously up and down. Next, the telescopic ends of the electric telescopic columns are used to telescopically insert into the holes inside the welding wire spool. Then, the movable plates drive the electric telescopic columns to move synchronously up and down, enabling stable clamping and installation of the welding wire spool. This device can unload and clamp welding wire spools of various sizes, thereby improving the stability of welding wire spool unloading and clamping.

Description

Technical Field

[0001] This utility model belongs to the field of welding wire spool unloading technology, and in particular relates to an automatic welding wire spool unloading device. Background Technology

[0002] Welding wire is a metal wire used as filler metal or as a conductor for welding. After the welding wire is produced, it is usually coiled on a welding wire reel for easy transportation. The welding wire reel needs to enter the welding wire feeding unit during the welding wire production process. Therefore, an automatic welding wire reel feeding device is proposed.

[0003] For example, Chinese patent CN216444415U discloses a welding wire spool unloading tray, including an unloading tray panel, unloading tray rollers, unloading tray travel hooks, and four spool support seats. The unloading tray rollers are located below the unloading tray panel, and the unloading tray travel hooks are located on the side of the unloading tray panel. The unloading tray travel hooks are used to facilitate the traction of the welding wire spool unloading tray. The four spool support seats are located on the upper surface of the unloading tray panel, and the four spool support seats are arranged in a rectangular shape. The spool support seats are used to directly support the welding wire spool.

[0004] This patent has the following problems: Existing technologies are inconvenient for stable clamping and installation of welding wire spools, limiting them to single-size spools and reducing clamping stability. Furthermore, they lack automatic wire feeding capabilities, requiring manual pulling by operators to unload the wire from the spool, thus reducing feeding efficiency. Therefore, we propose an automatic wire spool feeding device. Utility Model Content

[0005] The purpose of this utility model is to address the aforementioned technical problems by providing an automatic wire feeding device for welding wire spools, thereby improving the stability of the wire feeding clamp and increasing the efficiency of wire feeding inside the welding wire spool.

[0006] In view of this, the present invention provides an automatic wire feeding device, including a feeding base, and further comprising: movable guide rails fixedly installed at both ends inside the feeding base; movable plates fixedly installed between the movable ends of the movable guide rails; electric telescopic columns fixedly installed between the movable plates; a wire drawing base fixedly installed on one side of the feeding base; a reduction motor through which the wire drawing base is installed; a rotating roller through which the telescopic end of the reduction motor is installed; and a rotating sleeve fixedly fitted on the outside of the rotating roller.

[0007] Based on the above structure, the guide rails are fixedly installed at both ends inside the feeding seat. Then, the telescopic ends of the guide rails drive two moving plates to move up and down synchronously. Next, the telescopic ends of the electric telescopic column are used to telescopically insert into the holes inside the welding wire spool. Then, the moving plates drive the electric telescopic column to move up and down synchronously, which can stably clamp and install the welding wire spool, thereby improving the stability of the welding wire spool feeding and clamping. Then, multiple reduction motors are installed through the wire drawing seat. Then, the rotating ends of the multiple reduction motors drive the rotating roller to rotate at a reduced speed. Then, multiple rotating sleeves are used to wind and pull out the iron wire inside the welding wire spool, which can automatically feed the welding wire spool, thereby improving the efficiency of feeding the iron wire inside the welding wire spool.

[0008] Preferably, a feeding groove is provided through the interior of the feeding seat, a support base is fixedly installed at the bottom of the feeding seat, and a control console is fixedly installed on the surface of the feeding seat.

[0009] Preferably, a control board is fixedly installed at the top of the inside of the feeding trough, and a monitoring camera is fixedly installed at the bottom of the control board.

[0010] Preferably, lighting panels are fixedly installed on both sides of the control panel, and lighting lamps are fixedly installed on the bottom of each lighting panel.

[0011] Preferably, the console is made of stainless steel, and a display screen is installed throughout the interior of the console.

[0012] Preferably, a PLC controller is installed through the other side of the display screen, and a power socket is installed through the bottom of the PLC controller.

[0013] Preferably, an anti-slip pad is fixedly installed on the bottom of the support base, and the anti-slip pad is made of rubber.

[0014] The beneficial effects of this utility model are: 1. The automatic wire spool unloading device is fixedly installed at both ends inside the unloading seat via a movable guide rail. Then, the telescopic end of the movable guide rail drives two movable plates to move up and down synchronously. Then, the telescopic end inside the electric telescopic column is used to telescopically insert into the hole inside the wire spool. Then, the movable plate drives the electric telescopic column to move up and down synchronously, which can stably clamp and install the wire spool. It can unload and clamp wire spools of various sizes, thereby improving the stability of wire spool unloading and clamping.

[0015] 2. The automatic wire feeding device for the welding wire spool uses a wire drawing seat to connect multiple geared motors. The rotating ends of the multiple geared motors drive the rotating rollers to rotate at a reduced speed. Then, multiple rotating sleeves are used to wind and pull out the wire inside the welding wire spool. This device can automatically feed the welding wire spool without requiring manual pulling by the operator, thus improving the efficiency of feeding the wire inside the welding wire spool. Attached Figure Description

[0016] Figure 1 This is a perspective view of the entire utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a partial structural diagram of the movable guide rail in this utility model; Figure 4 This is a partial perspective view of the wire drawing seat in this utility model; Figure 5 This is a partial perspective view of the feeding seat in this utility model.

[0017] The markings in the diagram are as follows: 1. Feeding base; 101. Feeding trough; 2. Support base; 201. Anti-slip mat; 3. Control console; 301. Display screen; 302. PLC controller; 303. Power socket; 4. Lighting board; 401. Lighting lamp; 5. Control board; 501. Monitoring camera; 6. Wire drawing seat; 601. Gear motor; 602. Rotary roller; 603. Rotary sleeve; 7. Moving guide rail; 701. Moving plate; 702. Electric telescopic column. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] This application discloses an automatic wire feeding device. Please refer to [link to relevant documentation]. Figures 1-5 The material includes a feeding seat 1, and further includes: a movable guide rail 7 fixedly installed at both ends inside the feeding seat 1, a movable plate 701 fixedly installed between the movable ends of the movable guide rail 7, an electric telescopic column 702 fixedly installed between the movable plates 701, a wire drawing seat 6 fixedly installed on one side of the feeding seat 1, a reduction motor 601 through installed inside the wire drawing seat 6, a rotating roller 602 through installed inside the telescopic end of the reduction motor 601, and a rotating sleeve 603 fixedly sleeved on the outside of the rotating roller 602.

[0020] Based on the above structure, the movable guide rail 7 is fixedly installed at both ends inside the unloading seat 1. Then, the telescopic end of the movable guide rail 7 drives the two movable plates 701 to move up and down synchronously. Then, the telescopic end inside the electric telescopic column 702 is used to telescopically insert into the hole inside the welding wire spool. Then, the movable plate 701 drives the electric telescopic column 702 to move up and down synchronously, which can stably clamp and install the welding wire spool. It can unload and clamp welding wire spools of various sizes, thereby improving the stability of welding wire spool unloading and clamping. Then, the wire drawing seat 6 is used to install multiple reduction motors 601 through the wire. The rotating end of multiple geared motors 601 drives the rotating roller 602 to rotate at a reduced speed. Then, multiple rotating sleeves 603 are used to wind and pull out the iron wire inside the welding wire spool, which can automatically unload the welding wire spool. The unloading of the iron wire inside the welding wire spool does not require manual pulling by the operator, thereby improving the efficiency of unloading the iron wire inside the welding wire spool. The moving guide rail 7 is electrically connected to the PLC controller 302 through wires. The electric telescopic column 702 is electrically connected to the PLC controller 302 through wires. The geared motors 601 are electrically connected to the PLC controller 302 through wires.

[0021] In one embodiment, a feeding groove 101 is provided through the interior of the feeding seat 1, a support base 2 is fixedly installed at the bottom of the feeding seat 1, and a control console 3 is fixedly installed on the surface of the feeding seat 1.

[0022] Specifically, the feeding trough 101 is installed through the bottom inside the feeding base 1.

[0023] In this embodiment, the clamping device can be stably installed using the feeding trough 101, thereby improving the stability of the clamping device installation.

[0024] In one embodiment, a control board 5 is fixedly installed at the top of the inside of the feeding trough 101, and a monitoring camera 501 is fixedly installed at the bottom of the control board 5.

[0025] Specifically, the control board 5, with the monitoring camera 501 fixedly mounted at the bottom, is fixedly mounted at the top inside the feeding trough 101.

[0026] In this embodiment, the monitoring camera 501 can be used to monitor the automatic feeding device in real time, thereby improving the safety of the welding wire spool unloading. The monitoring camera 501 is electrically connected to the display screen 301 through a wire.

[0027] In one embodiment, lighting panels 4 are fixedly installed on both sides of the control panel 5, and lighting lamps 401 are fixedly installed on the bottom of each lighting panel 4.

[0028] Specifically, the lighting panel 4, with its bottom lighting lamp 401, is fixedly installed at the bottom of the top of the feed trough 101 on both sides of the control panel 5.

[0029] In this embodiment, two lights 401 can be used to illuminate the wire unloading process, thereby improving the safety of the unloading operation. The lights 401 are electrically connected to the PLC controller 302 through wires.

[0030] In one embodiment, the console 3 is made of stainless steel, and a display screen 301 is installed throughout the interior of the console 3.

[0031] Specifically, the display screen 301 is mounted through the surface inside the console 3.

[0032] In this embodiment, the control components can be installed through the console 3, and then the images captured by the monitoring camera 501 can be displayed in real time using the display screen 301, thereby improving the convenience of image display. The display screen 301 is electrically connected to the PLC controller 302 through wires.

[0033] In one embodiment, a PLC controller 302 is mounted through the other side of the display screen 301, and a power socket 303 is mounted through the bottom of the PLC controller 302.

[0034] Specifically, the PLC controller 302 performs automated programming and operation of electrical equipment.

[0035] In this embodiment, the PLC controller 302 can be used to operate the electrical equipment, and then the power socket 303 can be used to supply power to the electrical equipment, thereby improving the stability of the operation of the electrical equipment. The PLC controller 302 is electrically connected to the power socket 303 through wires, and the power socket 303 is electrically connected to an external power source through wires.

[0036] In one embodiment, an anti-slip pad 201 is fixedly installed on the bottom of the support base 2. The anti-slip pad 201 is made of rubber.

[0037] Specifically, the support base 2 and the anti-slip pad 201 are used to support the bottom of the feed seat 1.

[0038] In this embodiment, the support base 2 and the anti-slip pad 201 can be used to provide anti-slip support for the equipment, thereby improving the stability of the equipment during use.

[0039] In this embodiment, an automatic wire spool feeding device is used by fixing the two ends of the moving guide rail 7 inside the feeding base 1. Then, the telescopic end of the moving guide rail 7 drives two moving plates 701 to move up and down synchronously. Then, the telescopic end inside the electric telescopic column 702 is used to telescopically insert into the hole inside the wire spool. Then, the moving plates 701 drive the electric telescopic column 702 to move up and down synchronously. Then, the wire drawing base 6 is used to drive multiple reduction motors 601 through the wire. Then, the rotating ends of the multiple reduction motors 601 drive the rotating roller 602 to rotate at a reduced speed. Then, multiple rotating sleeves 603 are used to... The wire inside the welding wire spool is wound and pulled out. Then, the clamping device is stably installed using the feeding trough 101. The automatic feeding device is monitored in real time using the monitoring camera 501. Then, two lights 401 are used to illuminate the welding wire spool feeding process. Then, the control components are installed through the control console 3. Then, the image captured by the monitoring camera 501 is displayed in real time using the display screen 301. Then, the electrical equipment is operated using the PLC controller 302. Then, the electrical equipment is powered using the power socket 303. Then, the equipment is supported by the support base 2 and the anti-slip pad 201.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for automatically unloading welding wire spools, comprising an unloading base (1), characterized in that, Also includes: The feeding seat (1) has two fixed movable guide rails (7) installed at both ends. Movable plates (701) are fixedly installed between the movable ends of the movable guide rails (7). Electric telescopic columns (702) are fixedly installed between the movable plates (701). A wire drawing seat (6) is fixedly installed on one side of the feeding seat (1). A geared motor (601) is installed through the inside of the wire drawing seat (6). A rotating roller (602) is installed through the inside of the telescopic end of the geared motor (601). A rotating sleeve (603) is fixedly sleeved on the outside of the rotating roller (602).

2. The automatic wire feeding device according to claim 1, characterized in that: The material feeding seat (1) has a material feeding groove (101) running through its interior. A support base (2) is fixedly installed at the bottom of the material feeding seat (1). A control console (3) is fixedly installed on the surface of the material feeding seat (1).

3. The automatic wire feeding device according to claim 2, characterized in that: A control board (5) is fixedly installed at the top of the inside of the feeding trough (101), and a monitoring camera (501) is fixedly installed at the bottom of the control board (5).

4. The automatic wire feeding device according to claim 3, characterized in that: Lighting panels (4) are fixedly installed on both sides of the control panel (5), and lighting lamps (401) are fixedly installed on the bottom of the lighting panels (4).

5. The device for automatic feeding of welding wire spools according to claim 2, characterized in that: The console (3) is made of stainless steel, and a display screen (301) is installed inside the console (3).

6. The device for automatically feeding welding wire spools according to claim 5, characterized in that: A PLC controller (302) is installed through the other side of the display screen (301), and a power socket (303) is installed through the bottom of the PLC controller (302).

7. The automatic wire feeding device according to claim 2, characterized in that: The bottom of the support base (2) is fixedly installed with an anti-slip pad (201), which is made of rubber.

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