A roller lift
By designing a roller lift, the problem of low production line efficiency caused by frequent stops and starts of high-level forklifts was solved, and the stable transfer of the yarn package on the conveyor belt was achieved, ensuring continuous operation of the production line and improving transfer efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINFENGMING JIANGSU XINTUO NEW MATERIAL CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-07-24
AI Technical Summary
The existing high-level forklifts require frequent start-stop operations on the production line, resulting in low efficiency in the transfer of yarn packages during chemical fiber production.
The roller lift system includes a ramp, a conveyor section, and a lifting section. The conveyor section uses rotatable rollers to achieve stable movement of the trays and yarn packages, while the lifting section uses a movable box and a transmission unit to move the conveyor section up and down, ensuring continuous operation of the production line.
This enables stable transfer of the filament package on the conveyor belt, avoiding production line shutdowns and improving work efficiency.
Smart Images

Figure CN224547967U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lifting technology, specifically a roller lifting machine. Background Technology
[0002] In the production and transportation of chemical fibers, it is necessary to place yarn packages on the production line or remove yarn packages from the production line. The yarn packages are placed on pallets. When transferring pallets and yarn packages on the production line, the existing method is to use a high-reach forklift. However, the production line needs to be stopped before the forklift can accurately transfer the pallets and yarn packages from the production line or place them on the production line. The frequent start-stop of the production line leads to low efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a roller lift that aims to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: the roller elevator includes:
[0005] ramp;
[0006] A conveyor section for placing and transferring trays from the conveyor section;
[0007] The lifting section is located on both sides of the conveying section and is used to drive the conveying section to move up and down.
[0008] Preferably, the conveying unit includes a mounting groove with an open top. The side of the mounting groove is provided with three extension grooves, wherein the length of the extension grooves on both sides is greater than the length of the middle extension groove, and the lengths of the extension grooves on both sides are the same. Rotatable rollers are provided inside the mounting groove and the extension grooves. Two sprockets are respectively provided at both ends of the rollers in the extension grooves on both sides and at both ends of the rollers in the mounting groove. Adjacent rollers are driven by a chain through the sprockets. A power unit for driving the rollers to rotate is provided on one side of the mounting groove.
[0009] Preferably, a stop is provided at one end of the extension groove in the middle, and the upper end of the stop is provided with a chamfer.
[0010] Preferably, the lifting part includes two lifting units. Each lifting unit includes a housing, and a movable box is slidably connected inside the housing. Pulleys are respectively provided on both sides of the movable box, and the pulleys can roll along the inner wall of the housing. A side cavity is connected through the side of the housing. A transmission unit is provided inside the housing and the side cavity. The transmission unit of the two lifting units is driven by a main shaft. The unit also includes a second power unit for driving the two transmission units to work simultaneously.
[0011] Preferably, a base plate is provided between the two housings, and a protective plate is provided on the base plate, with the main shaft located on the back side of the protective plate.
[0012] The beneficial effects of this utility model are:
[0013] When transferring yarn packages, the roller elevator serves as a transfer center, capable of both transporting yarn packages onto the conveyor belt and receiving yarn packages from the conveyor belt. During the transfer process, the conveyor belt does not need to be started or stopped, ensuring the stable operation of the production line and guaranteeing work efficiency. Attached Figure Description
[0014] Figure 1 This is a structural schematic diagram of a specific embodiment of the present utility model.
[0015] Figure 2 This is a structural diagram of the transmission unit.
[0016] Figure 3 This is a schematic diagram of the lifting section.
[0017] Figure 4 This is a structural diagram of the lifting section and the conveying section.
[0018] Figure 5 This is a schematic diagram of the internal structure of the shell.
[0019] Figure 6 This is a schematic diagram of the transmission unit.
[0020] Figure 7 This is a schematic diagram showing the tray and silk package located on the conveyor.
[0021] Figure 8 This is a schematic diagram showing the movement of trays and silk packages from the conveyor section onto the conveyor belt.
[0022] In the diagram: 1. Pallet; 2. Wire package; 3. Ramp; 4. Mounting groove; 5. Extension groove; 6. Roller; 7. Sprocket 1; 8. Chain 1; 9. Power unit 1; 10. Stop; 11. Housing; 12. Movable box; 13. Pulley; 14. Side cavity; 15. Main shaft; 16. Power unit 2; 17. Base plate; 18. Guard plate; 19. Shaft 1; 20. Shaft 2; 21. Shaft 3; 22. Shaft 4; 23. Shaft 5; 24. Shaft 6; 25. Sprocket 2; 26. Chain 2; 27. Chain 3; 28. Conveyor belt; 29. Limit plate. Detailed Implementation
[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0024] like Figure 1-8 As shown, a roller lift includes:
[0025] Ramp 3;
[0026] The conveyor section is used to place the tray 1 and can transfer the tray 1 from the conveyor section.
[0027] The lifting section is located on both sides of the conveyor section and is used to drive the conveyor section to move up and down.
[0028] After the forklift picks up the pallet 1, it can move to the top of the conveyor via the ramp 3, so that the pallet 1 can be stably placed on the roller 6. The ramp 3 is made of plastic and has a honeycomb or other shaped reinforcing rib structure inside so that the ramp 3 can support the forklift, the pallet 1 and the wire pack 2.
[0029] Furthermore, the conveying unit includes an upper-opening mounting groove 4, and three extension grooves 5 are provided on the side of the mounting groove 4. The length of the extension grooves 5 on both sides is greater than the length of the middle extension groove 5, and the lengths of the extension grooves 5 on both sides are the same. Rotatable rollers 6 are provided inside the mounting groove 4 and the extension grooves 5. Two sprockets 7 are provided at both ends of the rollers 6 in the extension grooves 5 on both sides and at both ends of the rollers 6 in the mounting groove 4. Adjacent rollers 6 are driven by sprockets 7 and chains 8. A power unit 9 for driving the rollers 6 to rotate is provided on one side of the mounting groove 4.
[0030] Both the mounting groove 4 and the extension groove 5 are cut and welded from steel plates. The rollers 6 include two specifications: the shorter rollers 6 located in the extension grooves 5 on both sides, the shortest roller 6 located in the middle extension groove 5, and the longest roller 6 located in the mounting groove 4. The rollers 6 in the mounting groove 4 and the two side extension grooves 5 can rotate via the power unit 9 and the cooperation of the sprocket 7 and chain 8. When the pallet 1 and the wire package 2 on the pallet 1 are placed on the rollers 6 in the two side mounting grooves 4, the movement of the pallet 1 and the wire package 2 can be achieved by controlling the rotation of the rollers 6. Simultaneously, the rollers in the middle extension groove 5... Roller 6 is mainly used to support the middle of pallet 1. Under normal circumstances, the height of roller 6 located in extension groove 5 is slightly lower than the horizontal height of roller 6 located in extension groove 5 on both sides, so that pallet 1 can press on roller 6 in extension groove 5 on both sides. When pallet 1 is subjected to the weight of yarn bundle 2, the middle part of pallet 1 will bend and deform downward, and the downward extension distance is about 5mm. Roller 6 located in the middle extension groove 5 can prevent pallet 1 from deforming severely. At the same time, since most of the weight of pallet 1 and yarn bundle 2 is pressed on roller 6 in extension groove 5 on both sides, it can ensure that pallet 1 and yarn bundle 2 maintain linear movement on the conveyor.
[0031] Limiting plates 29 are provided on both sides of the extension groove 5 and the mounting groove 4. When the pallet 1 is placed on the roller 6, the pallet 1 is located between the two limiting plates 29. The limiting plates 29 make it easy to determine whether the placement position of the pallet 1 is effective, avoid excessive deviation of the placement position of the pallet 1, and also prevent the pallet 1 from sliding out of the side roller 6 when it moves on the roller 6.
[0032] The power unit 9 can be composed of a motor, reducer, controller, etc., and is used to drive the roller 6 to rotate. All rollers 6 located in the mounting groove 4 and the extension grooves 5 on both sides rotate in the same direction.
[0033] Furthermore, a stop block 10 is provided at one end of the extension groove 5 located in the middle, and the upper end of the stop block 10 is provided with a chamfer.
[0034] When pallet 1 is moved by a forklift, the chamfer on the stop block 10 can prevent pallet 1 from colliding with the extension groove 5 in the middle due to the downward protrusion of the middle part. The chamfer can help guide pallet 1 to the top of roller 6 and prevent the extension groove 5 from being damaged by the impact between pallet 1 and extension groove 5.
[0035] Furthermore, the lifting section includes two lifting units, each lifting unit including a housing 11. A movable box 12 is slidably connected inside the housing 11. Pulleys 13 are respectively provided on both sides of the movable box 12. The pulleys 13 can roll along the inner wall of the housing 11. A side cavity 14 is connected through the side of the housing 11. A transmission unit is provided inside the housing 11 and the side cavity 14. The transmission units in the two lifting units are driven by a main shaft 15. The section also includes a second power unit 16 for driving the two transmission units to work simultaneously.
[0036] The transmission unit includes shaft 19, shaft 20, shaft 31, shaft 42, shaft 53, and shaft 64. Shaft 19 and shaft 20 are arranged side by side at the upper end of housing 11, and shaft 31 and shaft 523 are arranged side by side at the lower end of housing 11. Shaft 31 is located below the middle of shaft 19 and shaft 20, and shaft 523 is located below shaft 20. Shaft 42 is located inside housing 11 and above shaft 523. Shaft 624 is located in side cavity 14. Two sprockets 25 are fixedly installed on shaft 19, shaft 20, shaft 31, shaft 42, shaft 523, and shaft 624. The unit also includes a straight chain 26 and a chain 37. One end of chain 26 is fixedly connected to the movable box 12, and the other end of chain 26 is connected sequentially from shaft 19, shaft 20, shaft 32, shaft 42, shaft 523, and shaft 624. After passing through shafts 20, 22, 24, 23, and 21, they are fixedly connected to the movable box 12. One end of chain 3 27 is fixedly connected to the movable box 12, and the other end of chain 3 27 passes through shafts 20, 22, 24, 23, and 21 in sequence before being fixedly connected to the movable box 12. Shaft 6 24 is the driving shaft, and the other shafts are driven shafts. Both ends of the main shaft 15 are fixedly connected to two shafts 6 24 respectively. A set of power units 2 16 is provided. The output end of power unit 2 16 is fixedly connected to one of the shafts 6 24. When power unit 2 16 drives shaft 6 24 to rotate, it can drive chain 2 26 and chain 3 27 to move, thereby driving the movable box 12 to move up and down. When the movable box 12 moves up and down, it can also drive the conveyor to move up or down.
[0037] The second power unit 16 can be composed of a motor, reducer, controller, etc., and is used to drive the movable box 12 to move up or down. Since the two transmission units are driven by the main shaft 15, the movable boxes 12 in the two housings 11 can keep up and down synchronously. At the same time, since the second chain 26 and the third chain 27 are exposed, it is convenient to apply lubricating grease to the second chain 26 and the third chain 27. It is also necessary to regularly observe the tension of the second chain 26 and the third chain 27 for timely maintenance.
[0038] Meanwhile, the lifting speed of the movable box 12 is about 10cm / s, which ensures the stable lifting of the conveyor, pallet 1 and wire pack 2, while also preventing the chain from disengaging from the sprocket.
[0039] Furthermore, a base plate 17 is provided between the two housings 11, and a protective plate 18 is provided on the base plate 17, with the main shaft 15 located on the back side of the protective plate 18.
[0040] There is a gap of about 8cm between the guard plate 18 and the main shaft 15. When the pallet 1 and the wire package 2 are transported to the conveyor by a forklift, the main shaft 15 is not easy to see, and the pallet 1 may hit the main shaft 15, causing the main shaft 15 to bend. The guard plate 18 can block the pallet 1, thereby avoiding the pallet 1 from directly hitting the main shaft 15 and reducing the occurrence of impact on the main shaft 15. The guard plate 18 is a steel plate with a thickness of 1.2mm. It can be bent after being squeezed and can return to its original shape after the compression is released.
[0041] When placing the pallet 1 containing the silk package 2 onto the conveyor belt 28 on the production line, the pallet 1 and the silk package 2 are first forked onto the conveyor section by a forklift. Then, the lifting section controls the conveyor section to be raised to a certain height, so that the lower end of the pallet 1 is slightly higher than the conveyor belt 28. Next, the roller 6 on the conveyor section is controlled to rotate, moving the pallet 1 onto the conveyor belt 28. The conveyor belt 28 is continuously in operation, so it can promptly transfer the received pallet 1 and silk package 2 out. After the pallet 1 and silk package 2 are transferred out of the conveyor section, the lifting section controls the conveyor section to reset, so that the pallet 1 and silk package 2 can be transferred onto the conveyor belt 28 again.
[0042] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A roller-type lifting platform, characterized in that, include: ramp; A conveyor section for placing and transferring trays from the conveyor section; The conveying unit includes a mounting groove with an opening at the top. The mounting groove has three extension grooves on its side, wherein the length of the extension grooves on both sides is greater than the length of the middle extension groove, and the lengths of the extension grooves on both sides are the same. Rotatable rollers are provided inside the mounting groove and the extension grooves. Two sprockets are provided at both ends of the rollers in the extension grooves on both sides and at both ends of the rollers in the mounting groove. Adjacent rollers are driven by a chain through the sprockets. A power unit for driving the rollers to rotate is provided on one side of the mounting groove. The lifting section is disposed on both sides of the conveying section and is used to drive the conveying section to move up and down. The lifting section includes two lifting units, each lifting unit comprising a housing, with a movable box slidably connected inside the housing. Pullers are respectively provided on both sides of the movable box, and the pullers can roll along the inner wall of the housing. A side cavity is connected through the side of the housing. A transmission unit is provided inside the housing and the side cavity. The transmission units in the two lifting units are driven by a main shaft. The section also includes a second power unit for driving the two transmission units to work simultaneously.
2. The roller elevator according to claim 1, characterized in that, A stop is provided at one end of the extension groove located in the middle, and the upper end of the stop is chamfered.
3. The roller elevator according to claim 1, characterized in that, A base plate is provided between the two housings, and a protective plate is provided on the base plate. The main shaft is located on the back side of the protective plate.