Packaging system for a beer production line
By setting up buffer rooms and sound insulation components in the packaging system of the beer production line and controlling the opening and closing of the entrances and exits, the problem of noise leakage during the beer production process was solved, and a better sound insulation and noise reduction effect was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG WUSU BEER (YINING) CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-24
AI Technical Summary
During the beer production process, empty bottles are constantly being brought into the workshop for cleaning and bottling, causing the workshop doors to be left open for extended periods, resulting in noise leakage.
Design a packaging system for a beer production line, including a packaging workshop and a buffer room. The packaging workshop is equipped with sound insulation components. By installing electric doors between the entrances and exits of the buffer room and the packaging workshop, it is ensured that only one entrance or exit is open to prevent noise leakage.
It effectively reduces noise leakage, enhances the sound insulation and noise reduction effect of the workshop, and reduces noise pollution.
Smart Images
Figure CN224548069U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of beer production line technology, and more particularly to a packaging system for a beer production line. Background Technology
[0002] Beer is an alcoholic beverage made primarily from wheat malt and barley malt, with the addition of hops, through liquid gelatinization and saccharification, followed by liquid fermentation. Beer production involves multiple processing steps, including bottle washing and bottling, forming an assembly line production process. Bottle washing and bottling operations are all carried out within the factory workshop.
[0003] In related technologies, the workshop includes a bottle washing room, a bottle sorting room, and a bottling room, which respectively clean, sort, and bottle the recycled empty bottles. Considering the noise pollution caused by the collision between empty bottles during the above-mentioned cleaning and other operations, sound insulation cotton is generally wrapped around the walls of the workshop to reduce noise in the interior space.
[0004] However, the daily beer production is large, and empty bottles need to be continuously brought into the workshop for cleaning, sorting, and bottling, which means that the workshop doors need to be kept open for a long time, resulting in noise leakage. Utility Model Content
[0005] This application provides a packaging system for a beer production line to solve the problem in the prior art where empty bottles need to be continuously brought into the workshop for cleaning, sorting, and bottling, which causes the workshop doors to be kept open for a long time, resulting in noise leakage.
[0006] This application provides a packaging system for a beer production line, comprising: a packaging workshop, which includes a bottle washing room, a bottle sorting room, and a filling room connected in sequence, the packaging workshop being used for cleaning, sorting, and filling recycled empty bottles; sound insulation components are installed on the walls of the packaging workshop to isolate noise from the packaging workshop; two buffer rooms, each buffer room having at least one first entrance / exit, and the packaging workshop having at least two second entrance / exit, the first entrance / exit and the second entrance / exit being connected to each other, and when one of the corresponding second entrance / exit and the first entrance / exit is open, the other is closed.
[0007] In one possible implementation, both the first entrance / exit and the second entrance / exit are equipped with electric doors, which are used to open or close the corresponding first entrance / exit and second entrance / exit.
[0008] In one possible implementation, the sound insulation assembly includes a sound insulation panel, a sound insulation felt, and a sound absorption panel, which are connected by bolts. The sound absorption panel is attached to the wall of the packaging workshop, and the sound insulation panel is attached to the sound absorption panel. The sound insulation panel has at least two layers, and the sound insulation felt is disposed between the sound insulation panels.
[0009] In one possible implementation, the buffer room includes several side walls connected to the packaging workshop.
[0010] In one possible implementation, the sidewall is a rock wool board.
[0011] In one possible implementation, the bottle washing chamber is equipped with a bottle washing machine for washing the empty bottles.
[0012] In one possible implementation, a bottle unscrambler is provided in the bottle unscrambler chamber, and the bottle unscrambler is connected to the output end of the bottle washing machine. The bottle unscrambler is used to straighten and arrange the empty bottles output by the bottle washing machine.
[0013] In one possible implementation, a filling machine is provided in the filling chamber, the filling machine is connected to the output end of the bottle unscrambler, and the filling machine is used to fill the wine into the empty bottles that have been straightened by the bottle unscrambler.
[0014] In one possible implementation, a conveyor line is also included, which runs sequentially between the bottle washing machine, the bottle unscrambler, and the filling machine, and is used to transport the empty bottles.
[0015] In one possible implementation, the outer surfaces of the bottle washing machine, the bottle unscrambler, and the filling machine are all covered with sound-insulating cotton; and / or, the sound-insulating components are installed on the walls of the bottle washing chamber, the bottle unscrambler chamber, and the filling chamber.
[0016] The beer production line packaging system provided in this application embodiment has a first entrance / exit in the buffer room and a second entrance / exit in the packaging workshop. When one of the first and second entrances / exits is open, the other is closed. That is, when empty bottles need to be transported to the bottle washing room for cleaning, the second entrance / exit needs to be opened, and the first entrance / exit can be closed to prevent noise from being transmitted to the outside through the second entrance / exit, thereby enhancing the sound insulation and noise reduction effect of the packaging workshop. Attached Figure Description
[0017] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0018] Figure 1A schematic diagram of the packaging system for the beer production line provided in this application;
[0019] Figure 2 A partial enlarged view of point A in the packaging system of the beer production line provided in this application;
[0020] Figure 3 A magnified view of part B in the packaging system of the beer production line provided in this application.
[0021] Explanation of reference numerals in the attached figures:
[0022] 100 - Buffer zone; 110 - First entrance / exit; 120 - Accommodation space; 130 - Side wall;
[0023] 200 - Packaging workshop; 210 - Second entrance / exit;
[0024] 300 - Sound insulation components; 310 - Sound insulation panels; 320 - Sound insulation felt; 330 - Sound absorption panels.
[0025] To facilitate understanding of the embodiments of this application, the spline curves and arrows used in the reference numerals in the accompanying drawings are explained below: the components indicated by spline curves without arrows can be solid components, that is, components with solid structures; the components indicated by spline curves with arrows can be virtual components, that is, components without solid structures; in some cases, the components indicated by spline curves with arrows can also be assemblies with solid structures or virtual structures.
[0026] The accompanying drawings illustrate specific embodiments of this application, which will be described in more detail below. These drawings and descriptions are not intended to limit the scope of the concept in any way, but rather to illustrate the concept of this application to those skilled in the art through reference to particular embodiments. Detailed Implementation
[0027] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims.
[0028] The terms "first," "second," "third," etc. (if present) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein.
[0029] Secondly, it should be noted that in the description of this application, the terms "inner", "outer", "first direction", "second direction", etc., which indicate the direction or positional relationship, are based on the direction or positional relationship shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.
[0030] Furthermore, it should be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0031] As shown in the background art, the related technologies include a bottle washing room, a bottle sorting room, and a bottling room, which respectively clean, sort, and bottle the recycled empty bottles. Considering the noise pollution generated by the collision between the bottles during the above-mentioned cleaning and other operations, sound insulation cotton is generally wrapped around the walls of the workshop to reduce noise in the interior space of the workshop.
[0032] However, the daily beer production is large, and empty bottles need to be continuously brought into the workshop for cleaning, sorting, and bottling, which means that the workshop doors need to be kept open for a long time, resulting in noise leakage.
[0033] To address the aforementioned technical problems, this application provides a packaging system for a beer production line, comprising: a packaging workshop and two buffer rooms; wherein, the packaging workshop includes a bottle washing room, a bottle sorting room, and a filling room connected in sequence, the packaging workshop being used for cleaning, sorting, and filling recycled empty bottles, and sound insulation components are installed on the walls of the packaging workshop to isolate noise from the packaging workshop; the buffer rooms have at least one first entrance / exit, and the packaging workshop has at least two second entrances / exits, the first and second entrances / exits being correspondingly connected, and when one of the corresponding second or first entrance / exit is open, the other is closed. When recycled empty bottles need to be transported to the bottle washing room, the second entrance / exit needs to be opened, and the first entrance / exit can be closed, the transport equipment carrying the empty bottles can be temporarily stored in the buffer room, preventing noise from being transmitted to the outside through the second entrance / exit, thereby enhancing the sound insulation and noise reduction effect of the packaging workshop.
[0034] The technical solution of this application and how the technical solution of this application solves the above-mentioned technical problems are described in detail below with specific embodiments. These specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments. The embodiments of this application will now be described with reference to the accompanying drawings.
[0035] This application provides a packaging system for a beer production line, combined with... Figures 1 to 3 As shown, it includes:
[0036] Packaging workshop 200 includes a bottle washing room, a bottle sorting room and a filling room connected in sequence. Packaging workshop 200 is used for cleaning, sorting and filling of recycled empty bottles. Sound insulation components 300 are installed on the walls of packaging workshop 200 to isolate the noise of packaging workshop 200.
[0037] Two buffer rooms 100, each having at least one first entrance / exit 110, and a packaging workshop 200 having at least two second entrances / exits 210. The first entrance / exit 110 and the second entrance / exit 210 are connected to each other. When one of the corresponding second entrance / exit 210 and the first entrance / exit 110 is open, the other is closed.
[0038] It is understood that the packaging workshop 200 has a storage space 120, within which a bottle washing room, a bottle sorting room, and a filling room (not shown in the figure) are located, and these three rooms are sequentially connected to each other to facilitate the cleaning, sorting, and filling of recycled empty bottles. These empty bottles may come from a warehouse or other suppliers. Since noise is generated during the bottle washing, sorting, and filling processes, sound insulation components 300 can be installed on the walls of the packaging workshop 200 to isolate the noise from the workshop.
[0039] However, due to the large daily production volume, a large number of empty bottles need to be transported to the packaging workshop 200, which means that the second entrance 210 needs to be open for a long time. Noise from the packaging workshop 200 can easily be transmitted to the outside through the second entrance 210, causing noise pollution. Therefore, a buffer room 100 can be set up on one side of the second entrance 210 of the packaging workshop 200. A first entrance 110 is opened on the buffer room 100. The first entrance 110 is connected to the second entrance 210, and when one is open, the other is closed, thereby preventing noise from the packaging workshop 200 from being directly transmitted to the outside through the second entrance 210.
[0040] Specifically, in combination Figures 1 to 3 As shown, by setting a first entrance / exit 110 in the buffer room 100 and a second entrance / exit 210 in the packaging workshop 200, when one of the first entrance / exit 110 and the second entrance / exit 210 is open, the other is closed. That is, when empty bottles need to be transported to the bottle washing room for cleaning, the second entrance / exit 210 needs to be opened, and the first entrance / exit 110 can be closed to prevent noise from being transmitted to the outside through the second entrance / exit 210, thereby enhancing the sound insulation and noise reduction effect of the packaging workshop.
[0041] Furthermore, soundproof windows can be installed on the walls of the packaging workshop 200, allowing staff to observe the interior of the bottle washing room, bottle sorting room, and filling room. These soundproof windows can be supported by triple-layered thickened glass, and soundproofing components 300 can be installed at the connection between the window and the wall to prevent noise leakage.
[0042] In one possible implementation, such as Figure 1 As shown, both the first entrance / exit 110 and the second entrance / exit 210 are equipped with electric doors, which are used to open or close the corresponding first entrance / exit 110 and second entrance / exit 210. This arrangement facilitates the control of the first entrance / exit 110 and the second entrance / exit 210 to open or close alternately. Furthermore, a sensor can be installed on the electric door, which can be adjusted to control the first entrance / exit 110 to close when the second entrance / exit 210 is opened, thus preventing the first entrance / exit 110 and the second entrance / exit 210 from opening simultaneously, which would cause noise to escape from the packaging workshop 200.
[0043] In one possible implementation, combining Figure 1 and Figure 3 As shown, the sound insulation component 300 includes a sound insulation panel 310, a sound insulation felt 320, and a sound absorption panel 330. The sound insulation panel 310, the sound insulation felt 320, and the sound absorption panel 330 are connected by bolts. The sound absorption panel 330 is attached to the wall of the packaging workshop 200, and the sound insulation panel 310 is attached to the sound absorption panel 330. The sound insulation panel 310 has at least two layers, and the sound insulation felt 320 is disposed between the sound insulation panels 310.
[0044] Specifically, in combination Figure 1 and Figure 3 As shown, the inner wall of the packaging workshop 200 can be covered with a sound-absorbing panel 330, which can be a rock wool board, to absorb noise inside the packaging workshop 200. A sound insulation panel 310 can be attached to the sound-absorbing panel 330. The sound insulation panel 310 can be an aluminum-plastic composite panel, which can not only fix the sound-absorbing panel 330 and prevent it from absorbing water and falling off, but also has at least two layers. A sound insulation felt 320 can be sandwiched between the two layers of sound insulation panels 310 to further block noise from penetrating the sound insulation component 300 and enhance the sound insulation and noise reduction effect.
[0045] The thickness of the sound-absorbing panel 330 can be greater than or equal to 95 mm and less than or equal to 105 mm; the thickness of the sound-insulating panel 310 can be greater than or equal to 2 mm and less than or equal to 4 mm; and the thickness of the sound-insulating felt 320 can be greater than or equal to 18 mm and less than or equal to 22 mm.
[0046] In one possible implementation, such as Figure 1 As shown, the buffer room 100 includes several side walls 130, which are connected to the packaging workshop 200.
[0047] Specifically, the side wall 130 is connected to the packaging workshop 200 and encloses a buffer room 100. The width between the first entrance 110 and the second entrance 210 can be greater than or equal to 5 meters and less than or equal to 7 meters to temporarily store some transport equipment.
[0048] Furthermore, refer to Figure 2 As shown, the side wall 130 can be made of rock wool board. It is understood that the sound insulation component 300, attached to the wall of the packaging workshop 200, can isolate most of the noise pollution inside the packaging workshop 200. The buffer room 100, connected to the packaging workshop 200, further enhances the noise reduction effect within the packaging workshop 200. Therefore, the noise transmitted from the packaging workshop 200 to the buffer room 100 is relatively small. The side wall 130 of the buffer room 100 can be made of rock wool board, which can isolate noise, achieving the desired sound insulation and noise reduction effect while saving materials.
[0049] In one possible implementation, a bottle washing machine is installed in the bottle washing chamber for washing empty bottles.
[0050] Understandably, the bottle washing chamber can be connected to the second inlet / outlet 210 so that the recycled empty bottles can enter the bottle washing chamber for cleaning. The bottle washing chamber can be equipped with a bottle washing machine that can clean both the inside and outside of the recycled empty bottles.
[0051] Of course, in other embodiments, the bottle washing machine may be equipped with a drying component, or the bottle washing machine may be connected to a drying device, so as to evaporate the residual water droplets on the surface of the empty bottle after washing, and prevent the residual water droplets from mixing with the wine and affecting the quality of the product.
[0052] In one possible implementation, a bottle unscrambler is installed in the bottle unscrambler chamber. The bottle unscrambler is connected to the output end of the bottle washing machine and is used to straighten and arrange the empty bottles output from the bottle washing machine.
[0053] Specifically, the inlet of the bottle unscrambler is connected to the output of the bottle washing machine so that the empty bottles after washing can be transported to the bottle unscrambler. The bottle unscrambler then arranges the messy empty bottles into an orderly arrangement for subsequent filling.
[0054] In one possible implementation, a filling machine is installed in the filling chamber, and the filling machine is connected to the output end of the bottle unscrambler. The filling machine is used to fill the wine into the empty bottles that have been straightened out by the bottle unscrambler.
[0055] Understandably, the inlet of the bottling machine is connected to the output of the bottle unscrambler. The orderly arranged empty bottles can be transported to the bottling machine and aligned with the liquid nozzle of the bottling machine, so that an equal amount of liquid can be filled into the empty bottles.
[0056] Of course, in other embodiments, a sealing chamber may also be included, which may be equipped with a labeling machine and a case packing machine. The labeling machine is used to label the finished bottles after they have been filled, and the case packing machine is used to pack them into boxes. The sealing chamber may be connected to the second entrance 210 on the other side of the packaging workshop 200 so as to transport the boxed finished products to the outside.
[0057] In one possible implementation, a conveyor line is also included, which runs sequentially between the bottle washing machine, the bottle unscrambler, and the filling machine, and is used to transport empty bottles.
[0058] Understandably, the bottle washing machine, bottle unscrambler, and bottling machine can be connected by a conveyor line. The conveyor line has a transmission function. After the recycled empty bottles are washed in the bottle washing chamber, they can be conveyed to the bottle unscrambler in the bottle unscrambler chamber to straighten the washed empty bottles. The empty bottles arranged in order can then be conveyed into the bottling machine for wine filling, realizing intelligent packaging and transportation without manual operation.
[0059] In some other embodiments, the conveyor line may include a conveyor belt and a separating conveyor belt. The conveyor belt is located at the inlet end of the bottle washing machine and between the bottle washing machine and the bottle unscrambler. The separating conveyor belt is located between the bottle unscrambler and the filling machine. The conveyor belt is a conventional flat conveyor belt, and the separating conveyor belt may be a conveyor belt with separators.
[0060] It is understandable that a regular conveyor belt can be used before the bottle is cleaned and enters the bottle unscrambler. However, when the bottle enters the bottling machine, each empty bottle needs to be aligned with the liquid nozzle of the bottling machine. Therefore, a conveyor belt with partitions can be installed between the bottle unscrambler and the bottling machine to prevent the already unscrambled empty bottles from tilting during transportation to the bottling machine. This avoids the empty bottles deviating from the liquid nozzle of the bottling machine, which could lead to liquid spillage and improve the safety factor of packaging production.
[0061] In one possible implementation, the outer surfaces of the bottle washing machine, the bottle unscrambler, and the filling machine are all covered with sound-insulating cotton; and / or, sound-insulating components 300 are installed on the walls of the bottle washing chamber, the bottle unscrambler chamber, and the filling chamber.
[0062] It is understandable that the operation of bottle washing machines, bottle unscramblers, and filling machines inevitably generates significant noise from motor rotation and the operation of various components. Therefore, sound-absorbing cotton can be wrapped around the outer surfaces of the bottle washing machines, bottle unscramblers, and filling machines to reduce noise from the equipment itself and further prevent a large amount of noise from entering the packaging workshop 200, thereby preventing a large amount of noise from spreading to the outside through the packaging workshop 200 and reducing noise pollution.
[0063] Furthermore, sound insulation components 30 can be installed on the walls of the bottle washing room, bottle sorting room, and filling room to isolate noise and further enhance the overall sound insulation and noise reduction effect of the packaging workshop 200.
[0064] Of course, in other embodiments, soundproof covers can also be installed on the outer surfaces of the bottle washing machine, bottle unscrambler and filling machine, as long as the noise of the equipment itself can be reduced and the noise transmitted into the packaging workshop can be reduced.
[0065] Finally, it should be noted that other embodiments of this application will readily conceive of by those skilled in the art upon consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein, and is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and alterations may be made without departing from its scope. The scope of this application is limited only by the appended claims.
Claims
1. A packaging system for a beer production line, characterized in that, include: The packaging workshop (200) includes a bottle washing room, a bottle sorting room and a filling room connected in sequence. The packaging workshop (200) is used for cleaning, sorting and filling recycled empty bottles. The walls of the packaging workshop (200) are equipped with sound insulation components (300) to isolate the noise of the packaging workshop (200). Two buffer rooms (100) are provided, each having at least one first entrance (110) and the packaging workshop (200) has at least two second entrances (210). The first entrance (110) and the second entrance (210) are connected to each other. When one of the corresponding second entrance (210) and the first entrance (110) is open, the other is closed.
2. The packaging system for a beer production line according to claim 1, characterized in that, Both the first entrance (110) and the second entrance (210) are equipped with electric doors, which are used to open or close the corresponding first entrance (110) and second entrance (210).
3. The packaging system for a beer production line according to claim 1, characterized in that, The sound insulation component (300) includes a sound insulation panel (310), a sound insulation felt (320), and a sound absorption panel (330). The sound insulation panel (310), the sound insulation felt (320), and the sound absorption panel (330) are connected by bolts. The sound absorption panel (330) is attached to the wall of the packaging workshop (200), and the sound insulation panel (310) is attached to the sound absorption panel (330). The sound insulation panel (310) has at least two layers, and the sound insulation felt (320) is disposed between the sound insulation panels (310).
4. The packaging system for a beer production line according to any one of claims 1-3, characterized in that, The buffer room (100) includes several side walls (130) connected to the packaging workshop (200).
5. The packaging system for a beer production line according to claim 4, characterized in that, The sidewall (130) is made of rock wool board.
6. The packaging system for a beer production line according to claim 1, characterized in that, The bottle washing chamber is equipped with a bottle washing machine, which is used to clean the empty bottles.
7. The packaging system for a beer production line according to claim 6, characterized in that, The bottle unscrambling chamber is equipped with a bottle unscrambling machine, which is connected to the output end of the bottle washing machine. The bottle unscrambling machine is used to straighten and arrange the empty bottles output by the bottle washing machine.
8. The packaging system for a beer production line according to claim 7, characterized in that, The filling chamber is equipped with a filling machine, which is connected to the output end of the bottle unscrambler. The filling machine is used to fill the wine into the empty bottles that have been straightened by the bottle unscrambler.
9. The packaging system for a beer production line according to claim 8, characterized in that, It also includes a conveyor line that runs sequentially between the bottle washing machine, the bottle unscrambler, and the filling machine, and the conveyor line is used to transport the empty bottles.
10. The packaging system for a beer production line according to claim 8, characterized in that, The outer surfaces of the bottle washing machine, the bottle unscrambler, and the filling machine are all covered with sound-insulating cotton. And / or, the sound insulation components (300) are provided on the walls of the bottle washing room, the bottle sorting room and the filling room.