Organic fertilizer fermentation turner

Abstract

The utility model belongs to fertilizer turning over technical field discloses an organic fertilizer fermentation turner, include: switchable turning over structure, it includes three groups of pivot of triangle distribution, each group pivot outside is equipped with a group of turning over knife respectively, and each group turning over knife is mutually staggered distribution between, each group pivot both sides are connected with side turn -on plate, compare with prior art, the utility model has the following beneficial effects: switchable turning over structure is borrowed side turn -on plate rotation, realizes different interval turning over knife quick switching: first preliminary turning over broken agglomerate with first group big interval knife, switch to second group knife second deep ploughing again with first group stagger, finally use third group knife to complete three times turning over with second group stagger, ensure that fertilizer is fully broken and mixes, compared with traditional fixed interval knife, can flexible combination knife group and give consideration to efficiency and effect, and three group knives synchronous rotation make raise fertilizer and above knife second contact, further dispersed particle, promote fertilizer evenness and permeability.

Description

Technical Field

[0001] This utility model specifically relates to an organic fertilizer fermentation turning machine, belonging to the field of fertilizer turning technology. Background Technology

[0002] Organic fertilizer fermentation turning machine is the core equipment of aerobic fermentation process. Through the continuous rotation of the turning blade, it can turn and loosen the fermentation material, mix it evenly, and allow it to be aerated and oxygenated. It can turn the deep oxygen-deficient material in the pile to the surface to contact the air and meet the metabolic needs of microorganisms. It can also break up material clumps, mix inoculum and auxiliary materials, and ensure the fermentation efficiency of fertilizer at different stages and the quality of the final fertilizer product. It is a key link connecting the raw material composting and the finished product processing.

[0003] However, most current compost turners use a single fixed spacing design for their turning blades, which is inconvenient to switch flexibly according to needs. If a large-spacing blade set is used, although it can increase the turning speed and expand the working range, it is easy to cause problems such as incomplete turning and uneven distribution of material particles, making it difficult to meet the turning requirements. If a small-spacing blade set is used, although it can achieve a certain degree of fine crushing, the turning resistance increases, which will not only reduce the overall working efficiency, but may also increase equipment wear due to excessive blade load. Furthermore, it cannot be flexibly adjusted according to the initial state of fertilizer and the needs of the turning stage, resulting in limited equipment applicability and difficulty in taking into account the turning efficiency and effect in different scenarios.

[0004] To address the above problems, this application proposes an organic fertilizer fermentation turning machine. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing an organic fertilizer fermentation turning machine. This machine features a switchable turning structure achieved through the rotation of a side rotating plate, enabling rapid switching between different spacing turning blades: first, a first set of large-spacing blades initially turns and breaks up clumps; then, a second set of blades, interleaved with the first set, further turns and narrows the gaps between particles; finally, a third set of blades, interleaved with the second set, completes the turning process three times, ensuring thorough crushing and mixing of the fertilizer. Compared to traditional fixed-spacing blades, this machine allows for flexible combination of blade groups, balancing efficiency and effectiveness. Furthermore, the synchronous rotation of the three sets of blades allows the raised fertilizer to make secondary contact with the upper blades, further dispersing particles and improving fertilizer uniformity and aeration, thus solving the problems mentioned in the background technology.

[0006] An organic fertilizer fermentation and turning machine includes: The switchable flipping structure includes three sets of rotating shafts arranged in a triangle. Each set of rotating shafts has a set of flipping blades on its outer side, and the flipping blades are staggered with each other. Each set of rotating shafts has a side plate connected to both sides. One side plate has a synchronous transmission component for driving the three sets of rotating shafts to rotate synchronously. A frame is provided on the outer side of the side plate. A switching motor is installed on one side of the frame. Switching shafts are installed on the side of the two sets of side plates near the frame, and one set of switching shafts is connected to the output shaft of the switching motor. The frame is also equipped with a blocking structure to prevent fertilizer from splashing during the turning and throwing process.

[0007] In a preferred embodiment, the inner side of the turning blade is fixedly connected to the rotating shaft via a connecting ring, and each group of turning blades is evenly distributed along the length of the rotating shaft.

[0008] In a preferred embodiment, the spacing between the three sets of turning blades decreases sequentially.

[0009] In a preferred embodiment, the synchronous transmission assembly includes three sets of pulleys, one set of which has a fixed plate on one side. One end of the fixed plate is fixedly connected to the side rotating plate. A drive motor is installed on one side of the fixed plate, and the output shaft of the drive motor is connected to the pulley near the fixed plate. The three sets of pulleys are connected by belt drive.

[0010] In a preferred embodiment, a pressure wheel for increasing belt tension is provided on one side of the belt, and the pressure wheel is rotatably connected to the side rotating plate.

[0011] In a preferred embodiment, one end of each of the three sets of rotating shafts passes through a side plate near the pulley and is connected to the three sets of pulleys, while the other end is rotatably connected to the side plate on the other side.

[0012] In a preferred embodiment, the switching shaft on the side away from the switching motor is rotatably connected to the frame.

[0013] In a preferred embodiment, a traction frame is fixedly installed on the front side of the frame.

[0014] In a preferred embodiment, the blocking structure includes an upper baffle mounted above the frame and a front baffle mounted on the front side of the frame, both of which are arc-shaped structures.

[0015] Beneficial effects: 1. By designing a switchable turning and turning structure, and utilizing the flexible rotation of the side rotating plate, it is possible to quickly switch between different spacing turning and turning blades. First, the first set of large-spacing turning and turning blades completes the initial turning and turning, breaking up fertilizer clumps. Then, it switches to the second set of turning and turning blades, which is designed to be staggered with the first set, to perform a second deep turning and turning of the fertilizer, further reducing the gaps between material particles. Finally, it switches to the third set of turning and turning blades, which is designed to be staggered with the second set, to complete the third turning and turning, ensuring that the fertilizer is fully broken up and uniformly mixed. Compared with traditional fixed-spacing turning and turning blades (whether it is the incomplete turning and turning caused by a fixed large spacing, or the low efficiency caused by a fixed small spacing), this structure can flexibly combine different spacing blade groups according to the fertilizer turning and turning needs, taking into account both turning and turning efficiency and effect. At the same time, since the three sets of turning and turning blades always rotate synchronously, during the turning and turning process, the fertilizer turned up by the lower blade group will have secondary contact with the rotating blade group above. Through the continuous cutting and impact of the blade group, the fertilizer particles are further dispersed, effectively improving the uniformity and air permeability of the fertilizer.

[0016] 2. By designing a blocking structure, the arc-shaped blocking design of the upper and front baffles during the turning process can block the fertilizer that is thrown up, limit its upward and forward range, prevent fertilizer from splashing out of the work area, and allow it to fall back along the arc surface, thus achieving two-way control over the range of fertilizer being thrown up. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural schematic diagram from another perspective of the present invention; Figure 3 This is a side view sectional diagram of the present invention. Figure 4 This is a schematic diagram of the synchronous transmission component in this utility model; Figure 5 for Figure 1 A magnified structural diagram of part A.

[0018] In the diagram, 1. Rotating shaft; 2. Tilting blade; 3. Side rotating plate; 4. Frame; 5. Upper baffle; 6. Synchronous transmission assembly; 61. Pulley; 62. Belt; 63. Pressure wheel; 64. Fixing plate; 65. Drive motor; 7. Traction frame; 8. Front baffle; 9. Switching motor; 10. Switching shaft. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-5 As shown, an organic fertilizer fermentation and turning machine includes: The switchable flipping structure includes three sets of rotating shafts 1 arranged in a triangular pattern. Each set of rotating shafts 1 has a set of flipping blades 2 on its outer side, and the flipping blades 2 are staggered with each other. Each set of rotating shafts 1 is connected to two side rotating plates 3. One side of one set of side rotating plates 3 is provided with a synchronous transmission component 6 for driving the three sets of rotating shafts 1 to rotate synchronously. A frame 4 is provided on the outer side of the side rotating plates 3. A switching motor 9 is installed on one side of the frame 4. Switching shafts 10 are installed on the side of the two sets of side rotating plates 3 near the frame 4, and one set of switching shafts 10 is connected to the output shaft of the switching motor 9. The frame 4 is also equipped with a blocking structure to prevent fertilizer from splashing during the turning and throwing process.

[0021] Please see Figures 1-3 As shown, the inner side of the flipping blade 2 is fixedly connected to the rotating shaft 1 through a connecting ring, and each set of flipping blades 2 is distributed at equal intervals along the length direction of the rotating shaft 1.

[0022] Please see Figures 1-5 As shown, the spacing between the three sets of turning blades 2 decreases sequentially. During the turning process, the fertilizer lifted by the lower turning blade 2 will come into secondary contact with the different sets of turning blades 2 rotating above, further enhancing the dispersion and crushing effect of the fertilizer, greatly improving the uniformity and permeability of the fertilizer, and optimizing the fertilizer fermentation environment.

[0023] Please see Figure 1 , Figure 4 as well as Figure 5 As shown, the synchronous transmission assembly 6 includes three sets of pulleys 61. One set of pulleys 61 has a fixed plate 64 on one side. One end of the fixed plate 64 is fixedly connected to the side rotating plate 3. A drive motor 65 is installed on one side of the fixed plate 64, and the output shaft of the drive motor 65 is connected to the pulley 61 near the fixed plate 64. The three sets of pulleys 61 are connected by a belt 62. The drive motor 65 outputs power to drive the pulleys 61 connected to it to rotate. With the help of the transmission action of the belt 62, the three sets of pulleys 61 rotate synchronously, thereby stably driving the three sets of rotating shafts 1 to rotate synchronously.

[0024] Please see Figures 4-5As shown, a pressure wheel 63 is provided on one side of the belt 62 to improve the tension of the belt 62, and the pressure wheel 63 is rotatably connected to the side rotating plate 3. When the belt 62 rotates, the pressure wheel 63 always fits against the belt 62, so that the belt 62 is not easy to loosen and cause poor transmission.

[0025] Please see Figure 1 and Figure 4 As shown, one end of each of the three sets of rotating shafts 1 passes through the side rotating plate 3 near the pulley 61 and is connected to the three sets of pulleys 61, and the other end is rotatably connected to the side rotating plate 3 on the other side.

[0026] Please see Figure 2 As shown, the switching shaft 10 on the side away from the switching motor 9 is rotatably connected to the frame 4.

[0027] Please see Figures 1-3 As shown, a towing frame 7 is fixedly installed on the front side of the frame 4. The towing frame 7 can be connected to external power equipment (such as a tractor) to realize the movement of the whole machine, so that it can be flexibly transferred between different work areas.

[0028] Please see Figures 1-3 As shown, the blocking structure includes an upper baffle 5 installed above the frame 4 and a front baffle 8 installed on the front side of the frame 4. Both the upper baffle 5 and the front baffle 8 are arc-shaped structures.

[0029] In practical use, the working principle of this utility model is as follows: During operation, the machine is first connected to an external vehicle (such as a tractor) via the towing frame 7 on the front side of the frame 4 to enable the entire machine to move and operate.

[0030] The drive motor 65 is started to output power, which drives the pulley 61 connected to it to rotate. The three pulleys 61 rotate synchronously through the belt 62. At the same time, the pressure wheel 63 always keeps in contact with the belt 62 to ensure the transmission tension. This drives the three sets of rotating shafts 1 arranged in a triangle to rotate synchronously. The turning blades 2 on the outside of the rotating shaft 1 start to turn and throw as the rotating shaft 1 rotates.

[0031] When it is necessary to switch the turning blades 2, the switching motor 9 is started, which drives the switching shaft 10 connected to it to rotate, thereby driving the side rotating plate 3 to rotate, realizing the rapid switching of the three sets of staggered turning blades 2: First, the first set of turning blades 2 with a larger spacing breaks up fertilizer clumps and completes the initial turning; then, it switches to the second set of turning blades 2 with a staggered design with the first set for secondary turning, reducing the gap between material particles; finally, it switches to the third set of turning blades 2 with a staggered design with the second set for further turning, ensuring that the fertilizer is evenly mixed. During the turning process, the vehicle can move back and forth along a fixed line continuously. When the three sets of turning blades 2 always rotate synchronously, the fertilizer raised by the lower turning blades 2 will have secondary contact with the upper rotating turning blades 2, and the fertilizer particles will be further dispersed through cutting and impact, effectively improving the uniformity and permeability of the fertilizer.

[0032] During the fertilizer turning process, the upper arc-shaped baffle 5 and the front arc-shaped front baffle 8 respectively block the fertilizer that splashes upward and is thrown forward, limiting its range of movement, preventing fertilizer from overflowing the work area, and guiding the fertilizer back down along the arc surface to the turning area, thus achieving two-way control over the range of fertilizer movement and ensuring the turning effect and a clean working environment.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. Moreover, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An organic fertilizer fermentation turning machine, characterized in that, include: The switchable flipping structure includes three sets of rotating shafts (1) arranged in a triangular pattern. Each set of rotating shafts (1) is provided with a set of flipping blades (2) on the outside of each set of rotating shafts (1), and the flipping blades (2) are staggered with each other. Each set of rotating shafts (1) is connected to a side rotating plate (3). One side of one set of side rotating plates (3) is provided with a synchronous transmission assembly (6) for driving the three sets of rotating shafts (1) to rotate synchronously. A frame (4) is provided on the outside of the side rotating plate (3). A switching motor (9) is installed on one side of the frame (4). A switching shaft (10) is installed on the side of the two sets of side rotating plates (3) near the frame (4), and one set of switching shafts (10) is connected to the output shaft of the switching motor (9). The frame (4) is also provided with a blocking structure to prevent fertilizer from splashing during the turning and throwing process.

2. The organic fertilizer fermentation turning machine as described in claim 1, characterized in that: The inner side of the flipping blade (2) is fixedly connected to the rotating shaft (1) through a connecting ring, and each set of flipping blades (2) is distributed at equal intervals along the length direction of the rotating shaft (1).

3. The organic fertilizer fermentation turning machine as described in claim 2, characterized in that: The spacing between the three sets of flipping blades (2) decreases sequentially.

4. The organic fertilizer fermentation turning machine as described in claim 3, characterized in that: The synchronous transmission assembly (6) includes three sets of pulleys (61), one of which has a fixed plate (64) on one side. One end of the fixed plate (64) is fixedly connected to the side rotating plate (3). A drive motor (65) is installed on one side of the fixed plate (64), and the output shaft of the drive motor (65) is connected to the pulley (61) near the fixed plate (64). The three sets of pulleys (61) are connected by a belt (62).

5. An organic fertilizer fermentation turning machine as described in claim 4, characterized in that: The belt (62) is provided with a pressure wheel (63) on one side for increasing the tension of the belt (62), and the pressure wheel (63) is rotatably connected to the side rotating plate (3).

6. The organic fertilizer fermentation turning machine as described in claim 5, characterized in that: One end of each of the three sets of rotating shafts (1) passes through a side rotating plate (3) near the pulley (61) and is connected to the three sets of pulleys (61), while the other end is rotatably connected to the side rotating plate (3) on the other side.

7. The organic fertilizer fermentation turning machine as described in claim 1, characterized in that: The switching shaft (10) on the side away from the switching motor (9) is rotatably connected to the frame (4).

8. An organic fertilizer fermentation turning machine as described in claim 7, characterized in that: A traction frame (7) is fixedly installed on the front side of the frame (4).

9. An organic fertilizer fermentation turning machine as described in claim 8, characterized in that: The blocking structure includes an upper baffle (5) installed above the frame (4) and a front baffle (8) installed on the front side of the frame (4), both of which are arc-shaped structures.

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