High-efficiency turning-over equipment for compound bio-organic fertilizer production

Abstract

The utility model discloses a compound biological organic fertilizer production efficient heap turning equipment, specifically relates to the organic fertilizer heap turning technical field, including the heap turning machine body, the one side of heap turning machine body is provided with the control room, is provided with the limiting mechanism on the heap turning machine body, and the limiting mechanism is used for avoiding fertilizer to scatter, the front side of heap turning machine body is installed with two supports, and the inboard of two supports all rotatoryly connects with electric push rod, and the front side of heap turning machine body is installed with two groups of butt joint seat, and all rotatoryly connect with the pivot between every group butt joint seat, and the outside of pivot is fixed with the gather board, and is installed with the hinged seat on the gather board, and the output of electric push rod is rotatoryly connected with hinged seat, and the rear side of heap turning machine body is provided with the even mechanism of sweeping.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer turning technology, and more specifically, to a high-efficiency turning equipment for compound biological organic fertilizer production. Background Technology

[0002] Organic fertilizer production turning equipment is a key machine used in aerobic fermentation processes. It regulates moisture, temperature, and oxygen levels by periodically turning the compost pile, promoting material decomposition. Common types include trough-type turners, tracked turners, and chain-plate turners. These machines feature crushing, mixing, and ventilation functions and can process raw materials such as livestock manure and straw. Driven by diesel or electricity, these machines are highly efficient, accelerate organic matter decomposition, reduce odors, and improve fertilizer quality. They are suitable for large-scale organic fertilizer plants or livestock farm waste treatment, achieving environmental protection and resource utilization.

[0003] Existing tracked compost turners lack a fertilizer-gathering structure during operation. As the equipment moves forward, the fertilizer is initially pushed to the sides by the force, reducing the uniformity of turning and making it difficult for the fertilizer to fully participate in the fermentation process, thus affecting the overall composting effect. In addition, material spillage increases the workload of subsequent cleanup and may increase the equipment's travel resistance, affecting the turning depth and efficiency. This problem is particularly evident when working with loose materials or large piles, restricting the continuity and stability of organic fertilizer production.

[0004] In summary, to improve the operating efficiency of tracked compost turners and optimize the fermentation effect of organic fertilizer, it is necessary to address the problem of fertilizer spreading to both sides during the turning process, so that the fertilizer can be turned and mixed more concentratedly, thereby improving the uniformity of fermentation, reducing material waste, and ensuring the continuity and stability of organic fertilizer production. Utility Model Content

[0005] The high-efficiency turning equipment for compound bio-organic fertilizer production provided by this utility model aims to solve the problem that existing tracked turning machines do not have a structure to gather fertilizer in the forward direction. When moving forward, the fertilizer is easily pushed to both sides, which affects the turning efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency composting equipment for producing compound bio-organic fertilizer, comprising a composting machine body, a control room on one side of the composting machine body, a limiting mechanism on the composting machine body to prevent fertilizer spillage, two supports installed on the front side of the composting machine body, an electric push rod rotatably connected to the inner side of each of the two supports, two sets of docking seats installed on the front side of the composting machine body, a rotating shaft rotatably connected between each set of docking seats, a gathering plate fixed to the outer side of the rotating shaft, a hinge seat installed on the gathering plate, the output end of the electric push rod rotatably connected to the hinge seat, and a sweeping mechanism provided on the rear side of the composting machine body to evenly spread the fertilizer after composting.

[0007] In a preferred embodiment, the limiting mechanism includes a support component and a side baffle component. The support component is used to prevent fertilizer from slipping off the conveyor belt of the compost turner body, and the side baffle component is used to prevent fertilizer from slipping off both sides of the drive belt of the compost turner body.

[0008] In a preferred embodiment, the support assembly includes multiple baffles disposed on the conveyor belt of the turner body, the multiple baffles being evenly spaced.

[0009] In a preferred embodiment, the side baffle assembly includes two baffles disposed on the body of the turner and a plurality of fixing bolts connected to the baffles. The baffles are fixed to the body of the turner by the fixing bolts and are L-shaped.

[0010] In a preferred embodiment, the sweeping mechanism includes a driving component and an anti-stacking component. The driving component is used to move the anti-stacking component, and the anti-stacking component is used to sweep the fertilizer evenly.

[0011] In a preferred embodiment, the drive assembly includes two fixed blocks fixed to the rear side of the turner body, a fixed frame installed between the two fixed blocks, a drive motor fixed to one end of the fixed frame, a lead screw rotatably connected inside the fixed frame, and a movable seat threaded through and connected to the outside of the lead screw. The drive motor is used to drive the lead screw to rotate.

[0012] In a preferred embodiment, the anti-stacking component includes a connecting rod fixed to the bottom of the movable base, a mounting plate fixed to the end of the connecting rod, and a plurality of rake teeth fixed to the bottom of the mounting plate, the plurality of rake teeth being evenly distributed.

[0013] The beneficial effects of this utility model are as follows: This invention effectively solves the problem of fertilizer spreading to both sides during the turning process by setting two relatively rotatable gathering plates on the front side of the compost turner body. The gathering plates can continuously gather loose materials towards the center, ensuring that the fertilizer enters the turning area in a concentrated manner, greatly improving the uniformity of turning and fermentation efficiency. This design reduces material spillage, avoids edge accumulation, and reduces the amount of subsequent cleaning work. At the same time, the concentrated turning ensures that the fertilizer is fully mixed, improves the decomposition effect, ensures the quality of organic fertilizer, makes the turning depth more stable, improves the continuous operation capability, and is suitable for materials with different moisture and looseness, enhancing the adaptability and production efficiency of the equipment. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the gathering plate of this utility model.

[0016] Figure 3 This is a rear-view three-dimensional structural diagram of the present invention.

[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the fixed frame of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the lead screw of this utility model.

[0019] The attached diagram is labeled as follows: 1. Turner body; 2. Control room; 31. Stop bar; 32. Baffle; 33. Fixing bolt; 4. Support; 5. Electric push rod; 6. Connecting seat; 7. Rotating shaft; 8. Gathering plate; 9. Hinge seat; 101. Fixing block; 102. Fixing frame; 103. Drive motor; 104. Screw; 105. Moving seat; 106. Connecting rod; 107. Mounting plate; 108. Rake teeth. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Refer to the instruction manual appendix Figures 1 to 5The high-efficiency composting equipment for compound bio-organic fertilizer production includes a composting machine body 1, a control room 2 on one side of the composting machine body 1, a limit mechanism on the composting machine body 1 to prevent fertilizer spillage, two supports 4 on the front side of the composting machine body 1, an electric push rod 5 rotatably connected to the inner side of each support 4, two sets of docking seats 6 on the front side of the composting machine body 1, a rotating shaft 7 rotatably connected between each set of docking seats 6, a gathering plate 8 fixed to the outer side of the rotating shaft 7, a hinge seat 9 installed on the gathering plate 8, the output end of the electric push rod 5 rotatably connected to the hinge seat 9, and a sweeping mechanism on the rear side of the composting machine body 1 to even out the fertilizer after composting.

[0022] It should be noted that, through the extension and retraction of the electric push rod 5, in cooperation with the support 4 and the hinge seat 9, the gathering plate 8 can be driven to rotate around the rotating shaft 7, thereby driving the gathering plate 8 to rotate back and forth, continuously gathering the loose fertilizer towards the center, ensuring that the fertilizer is concentrated in the turning area, and greatly improving the uniformity of turning and fermentation efficiency.

[0023] Refer to the instruction manual appendix Figure 1 The limiting mechanism includes a support component and a side baffle component. The support component is used to prevent fertilizer from slipping off the conveyor belt of the compost turner body 1, and the side baffle component is used to prevent fertilizer from slipping off both sides of the drive belt of the compost turner body 1.

[0024] It should be noted that the support components and side guard components effectively prevent fertilizer from accidentally spilling from the surface or sides of the conveyor belt during conveying and turning.

[0025] Refer to the instruction manual appendix Figure 1 The support components include multiple baffles 31 disposed on the conveyor belt of the turner body 1, with the multiple baffles 31 being evenly distributed.

[0026] It should be noted that the multiple baffles 31 on the conveyor belt form a series of spaced blocking structures, which significantly increases the conveyor belt's load-bearing capacity for fertilizer and effectively prevents fertilizer from slipping off the conveyor belt during operation.

[0027] Refer to the instruction manual appendix Figure 1 The side baffle assembly includes two baffles 32 mounted on the turner body 1 and multiple fixing bolts 33 connected to the baffles 32. The baffles 32 are fixed to the turner body 1 by the fixing bolts 33, and the baffles 32 are L-shaped.

[0028] It should be noted that the L-shaped baffles 32 are firmly installed on both sides of the compost turner body 1 by fixing bolts 33, forming a continuous side barrier that reliably prevents fertilizer from slipping off the sides of the conveyor belt and has a stable structure.

[0029] Refer to the instruction manual appendix Figures 3 to 5The sweeping mechanism includes a driving component and an anti-accumulation component. The driving component is used to move the anti-accumulation component, and the anti-accumulation component is used to sweep the fertilizer evenly.

[0030] It should be noted that the drive component drives the anti-accumulation component to perform regular reciprocating motion, thereby effectively smoothing the uneven fertilizer surface after turning and spreading, preventing local accumulation, and promoting uniform subsequent fermentation.

[0031] Refer to the instruction manual appendix Figures 3 to 5 The drive assembly includes two fixed blocks 101 fixed to the rear side of the turner body 1, a fixed frame 102 installed between the two fixed blocks 101, a drive motor 103 fixed to one end of the fixed frame 102, a lead screw 104 rotatably connected inside the fixed frame 102, and a movable seat 105 threadedly connected to the outside of the lead screw 104. The drive motor 103 is used to drive the lead screw 104 to rotate.

[0032] It should be noted that the drive motor 103 drives the lead screw 104 to rotate within the fixed frame 102. Through the threaded connection with the movable seat 105, the rotational motion is precisely converted into the linear reciprocating motion of the movable seat 105 along the length of the fixed frame 102.

[0033] Refer to the instruction manual appendix Figures 3 to 5 The anti-stacking component includes a connecting rod 106 fixed to the bottom of the movable seat 105, a mounting plate 107 fixed to the end of the connecting rod 106, and a plurality of rake teeth 108 fixed to the bottom of the mounting plate 107, with the plurality of rake teeth 108 being evenly distributed.

[0034] It should be noted that the mounting plate 107 moves with the moving seat 105, and the multiple rake teeth 108 at equal intervals on its bottom penetrate deep into the surface of the fertilizer during the movement, which can effectively comb, break up and smooth the furrows and clumps formed after turning and throwing, significantly improving the flatness and air permeability of the fertilizer pile.

[0035] Working principle: After the equipment is started, the two electric push rods 5 on the front side of the compost turner body 1 begin to extend and retract. Through the support 4 and the hinge seat 9 on the gathering plate 8, the gathering plate 8 is driven to rotate around the rotating shaft 7. The reciprocating rotation of the gathering plate 8 continuously gathers the loose fertilizer towards the center, so that the material is concentrated and enters the turning area. During the turning process, multiple equally spaced baffles 31 on the conveyor belt form interval barriers, increasing the load-bearing capacity and preventing the fertilizer from slipping off the surface of the conveyor belt. At the same time, the baffles are fixed on both sides of the compost turner body 1 by fixing bolts 33. The L-shaped baffle 32 forms a side barrier, effectively preventing fertilizer from overflowing from both sides of the conveyor belt. At the same time, the drive motor 103 drives the lead screw 104 in the fixed frame 102 to rotate, causing the moving seat 105 to move linearly back and forth along the fixed frame 102. The connecting rod 106 at the bottom of the moving seat 105 drives the mounting plate 107 and the multiple rake teeth 108 distributed at equal intervals below it to move synchronously. The rake teeth 108 penetrate into the surface of the fertilizer to comb it, break up the furrows and clumps, and finally smooth the surface of the fertilizer to ensure that the pile is evenly aerated.

[0036] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A high-efficiency turning equipment for compound bio-organic fertilizer production, characterized in that: The machine includes a compost turner body (1), a control room (2) is provided on one side of the compost turner body (1), a limit mechanism is provided on the compost turner body (1) to prevent fertilizer from spilling, two supports (4) are installed on the front side of the compost turner body (1), an electric push rod (5) is rotatably connected to the inner side of the two supports (4), two sets of docking seats (6) are installed on the front side of the compost turner body (1), a rotating shaft (7) is rotatably connected between each set of docking seats (6), a gathering plate (8) is fixed on the outer side of the rotating shaft (7), a hinge seat (9) is installed on the gathering plate (8), the output end of the electric push rod (5) is rotatably connected to the hinge seat (9), and a sweeping mechanism is provided on the rear side of the compost turner body (1) to spread the fertilizer after turning.

2. The high-efficiency turning equipment for producing compound bio-organic fertilizer according to claim 1, characterized in that: The limiting mechanism includes a support component and a side baffle component. The support component is used to prevent fertilizer from slipping off the conveyor belt of the compost turner body (1), and the side baffle component is used to prevent fertilizer from slipping off both sides of the drive belt of the compost turner body (1).

3. The high-efficiency turning equipment for producing compound bio-organic fertilizer according to claim 2, characterized in that: The support components include multiple baffles (31) set on the conveyor belt of the turner body (1), with the multiple baffles (31) distributed at equal intervals.

4. The high-efficiency turning equipment for producing compound bio-organic fertilizer according to claim 3, characterized in that: The side baffle assembly includes two baffles (32) set on the turner body (1) and multiple fixing bolts (33) connected to the baffles (32). The baffles (32) are fixed to the turner body (1) by the fixing bolts (33), and the baffles (32) are L-shaped.

5. The high-efficiency turning equipment for producing compound bio-organic fertilizer according to claim 1, characterized in that: The leveling mechanism includes a drive component and an anti-accumulation component. The drive component is used to move the anti-accumulation component, and the anti-accumulation component is used to level the fertilizer.

6. The high-efficiency turning equipment for producing compound bio-organic fertilizer according to claim 5, characterized in that: The drive assembly includes two fixed blocks (101) fixed to the rear side of the turner body (1), a fixed frame (102) installed between the two fixed blocks (101), a drive motor (103) fixed to one end of the fixed frame (102), a lead screw (104) rotatably connected inside the fixed frame (102), and a movable seat (105) threaded through and connected to the outside of the lead screw (104). The drive motor (103) is used to drive the lead screw (104) to rotate.

7. The high-efficiency turning equipment for producing compound bio-organic fertilizer according to claim 6, characterized in that: The anti-stacking component includes a connecting rod (106) fixed to the bottom of the movable seat (105), a mounting plate (107) fixed to the end of the connecting rod (106), and multiple rake teeth (108) fixed to the bottom of the mounting plate (107), with the multiple rake teeth (108) evenly distributed.

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