A fully automatic liquor base liquor aging device

Abstract

The utility model discloses a full -automatic white spirit base liquor device of urging ripening, including stainless steel jar body, porous ceramic inner jar, water flow layer, pH sensor, temperature sensor, conductivity sensor, first screw joint, second screw joint, liquid inlet interface, liquid outlet interface, tap valve, backwater pipeline, water inlet pipeline, oxygen joint, communication control box, push rod, display screen, moving wheel, brake shoe and oxygen content sensor, the inner wall of stainless steel jar body is fixedly connected with porous ceramic inner jar, and the water flow layer is directly arranged with the porous ceramic inner jar of stainless steel jar body, the utility model discloses in combination stainless steel material and porous ceramic material has the advantage that the land occupation of stainless steel jar body is small, and the reserve is big, and the loss is low, and the measurement is accurate, and the breakage is not easy, and the transportation is convenient, and the mechanical strength and the shock resistance are strong, through the porous ceramic inner jar instead of pottery jar and wine body contact, utilize its porous characteristic and increase wine body contact area, reach the effect of urging ripening new wine.

Description

Technical Field

[0001] This utility model relates to the field of aging technology for baijiu base liquor, and in particular to a fully automatic aging device for baijiu base liquor. Background Technology

[0002] Accelerated aging of baijiu base liquor refers to speeding up the aging process of newly brewed base liquor, enabling it to achieve a flavor and quality similar to naturally aged liquor in a short period of time. This reduces harshness, enhances mellowness, and stabilizes quality. However, existing aging processes for baijiu base liquor have the following drawbacks: First, the use of earthenware jars as aging containers is prone to breakage, difficult to transport, has weak mechanical strength and shock resistance, high permeability and liquor loss, small capacity, large footprint, high infrastructure investment, difficult production management, and high manual maintenance costs. It also cannot utilize intelligent control systems and fluid transport systems, making it unsuitable for modern large-scale production. Second, existing aging processes rely on relatively simple monitoring methods, often focusing only on temperature or humidity control while neglecting the significant impact of key chemical indicators such as pH and conductivity on the aging process. This one-sided monitoring limits further improvement in the aging effect. Third, uneven temperature control and the lack of a dynamic fluid mixing system result in insufficient and uneven contact of the liquor during the aging process, thus affecting the aging speed and the stable improvement of liquor quality. Utility Model Content

[0003] The purpose of this invention is to provide a fully automatic aging device for baijiu base liquor to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a fully automatic aging device for baijiu base liquor, including a stainless steel tank, a porous ceramic inner tank fixedly connected to the inner wall of the stainless steel tank, a water flow layer directly provided between the stainless steel tank and the porous ceramic inner tank, a pH sensor, a temperature sensor, a conductivity sensor and an oxygen content sensor fixedly connected to the upper surface of the stainless steel tank, a communication control box and a display screen fixedly connected to the outer walls on both sides of the stainless steel tank, and the pH sensor, temperature sensor, conductivity sensor and oxygen content sensor are all connected to the communication control box and the display screen.

[0005] As a further technical solution of this utility model, the upper surface of the stainless steel tank is fixedly connected to a liquid inlet, and the outer wall of the stainless steel tank is fixedly connected to a liquid outlet. Both the liquid inlet and the liquid outlet are conductively connected to the inside of the porous ceramic inner tank, and one end of the liquid outlet is fixedly connected to a faucet valve.

[0006] As a further technical solution of this utility model, a return water pipe and a water inlet pipe are fixedly connected to the outer walls on both sides of the stainless steel tank, and both the return water pipe and the water inlet pipe are connected to the water flow layer.

[0007] As a further technical solution of this utility model, a return water valve is fixedly connected to the return water pipe, and an inlet water valve is fixedly connected to the inlet water pipe.

[0008] As a further technical solution of this utility model, a first threaded connector is fixedly connected to the conductivity sensor, and a second threaded connector is fixedly connected to the pH sensor, and both the first threaded connector and the second threaded connector are threadedly connected to the stainless steel tank.

[0009] As a further technical solution of this utility model, an oxygen supply connector is fixedly connected to the outer wall of the stainless steel tank, and the oxygen supply connector is conductively connected to the porous ceramic inner tank.

[0010] As a further technical solution of this utility model, a movable wheel is fixedly connected to the lower surface of the stainless steel tank, a brake plate is fixedly connected to the movable wheel, and a push rod is fixedly connected to the communication control box.

[0011] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: This utility model combines stainless steel and porous ceramic materials, possessing the advantages of stainless steel tanks (small footprint, large storage capacity, low loss, accurate measurement, not easily damaged, convenient transportation, strong mechanical strength and shock resistance). By using a porous ceramic inner tank instead of an earthenware jar to contact the wine, its porous characteristics increase the contact area with the wine, achieving the effect of accelerating the aging of new wine. Furthermore, it employs a multi-parameter real-time collaborative monitoring design, simultaneously detecting pH value, dissolved oxygen content, and conductivity, comprehensively quantifying the chemical changes during the aging process. Compared with traditional single-parameter monitoring, it can more accurately capture the dynamic formation patterns of flavor substances such as esters and acids in the wine, and realize the effect through sensor data... The system adjusts environmental parameters in real time to form a closed-loop control system and is equipped with a temperature-controlled wine storage system. The wine is heated using water in the water flow layer as a heat source. By precisely controlling the temperature parameters of the outer water layer, the temperature of the wine can be precisely controlled. This temperature control method has two significant benefits: First, it strictly adheres to the relevant standards and regulations for safe storage in the factory, ensuring the safety of the wine during processing and storage, and effectively avoiding safety hazards caused by abnormal temperatures. Second, suitable temperature conditions can accelerate the physical and chemical changes within the wine, significantly shortening the aging time required for new wine to reach its ideal flavor and quality, thereby improving production efficiency and enhancing the quality stability of the wine. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall front view of the present invention;

[0015] Figure 3 This is a top view of the overall structure of this utility model;

[0016] Figure 4 This is a three-dimensional cross-sectional structural diagram of the present invention;

[0017] Figure 5 for Figure 4 A magnified structural diagram of region A in the middle.

[0018] In the diagram: 1. Stainless steel tank; 2. Porous ceramic inner tank; 3. Water flow layer; 4. pH sensor; 5. Temperature sensor; 6. Conductivity sensor; 7. First threaded connector; 8. Second threaded connector; 9. Liquid inlet; 10. Liquid outlet; 11. Faucet valve; 12. Return water pipe; 13. Return water valve; 14. Water inlet pipe; 15. Water inlet valve; 16. Oxygen supply connector; 17. Communication control box; 18. Push rod; 19. Display screen; 20. Casters; 21. Brake plate; 22. Oxygen content sensor. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Please see the appendix Figure 1 - Appendix Figure 5This utility model provides an embodiment of a fully automatic aging device for baijiu base liquor, comprising a stainless steel tank 1, a porous ceramic inner tank 2 fixedly connected to the inner wall of the stainless steel tank 1, a water flow layer 3 directly disposed between the stainless steel tank 1 and the porous ceramic inner tank 2, a pH sensor 4, a temperature sensor 5, a conductivity sensor 6, and an oxygen content sensor 22 fixedly connected to the upper surface of the stainless steel tank 1, and a communication control box 17 and a display screen 19 fixedly connected to the outer walls on both sides of the stainless steel tank 1, respectively. Both the rate sensor 6 and the oxygen content sensor 22 are connected to the communication control box 17 and the display screen 19. An inlet port 9 is fixedly connected to the upper surface of the stainless steel tank 1, and an outlet port 10 is fixedly connected to the outer wall of the stainless steel tank 1. Both the inlet port 9 and the outlet port 10 are conductively connected to the porous ceramic inner tank 2. A faucet valve 11 is fixedly connected to one end of the outlet port 10. The outlet port 10 and the faucet valve 11 are used to discharge the liquor. Return water pipes 12 and inlet water pipes 14 are fixedly connected to the outer walls on both sides of the stainless steel tank 1, respectively. Water pipe 12 and inlet pipe 14 are both connected within the water flow layer 3; a return water valve 13 is fixedly connected to the return water pipe 12, and an inlet water valve 15 is fixedly connected to the inlet water pipe 14. The return water valve 13 and the inlet water valve 15 are used to control the opening and closing of the return water pipe 12 and the inlet water pipe 14, respectively; a first threaded connector 7 is fixedly connected to the conductivity sensor 6, and a second threaded connector 8 is fixedly connected to the pH sensor 4. Both the first threaded connector 7 and the second threaded connector 8 are threaded onto the stainless steel tank 1. 8 are used to install conductivity sensor 6 and pH sensor 4 respectively; an oxygen supply connector 16 is fixedly connected to the outer wall of the stainless steel tank 1, and the oxygen supply connector 16 is conductively connected to the porous ceramic inner tank 2. The oxygen supply connector 16 is used to fill the porous ceramic inner tank 2 with oxygen; a moving wheel 20 is fixedly connected to the lower surface of the stainless steel tank 1, and a brake plate 21 is fixedly connected to the moving wheel 20. A push rod 18 is fixedly connected to the communication control box 17. The push rod 18 is used to push the stainless steel tank 1 to move through the moving wheel 20 and to brake through the brake plate 21.

[0021] Working Principle: When using this invention for accelerated aging of baijiu base liquor, the base liquor is first injected into the porous ceramic inner tank 2 through the inlet port 9 on the stainless steel tank 1. Then, accelerated aging begins. A water inlet pipe 14 connects to the water inlet, pouring hot water from the bottom into the water flow layer 3 and circulating it out through the return water pipe 12 at the top. The water flow layer 3 heats the baijiu base liquor in the porous ceramic inner tank 2. During this process, a pH sensor 4 monitors the acidity / alkalinity of the baijiu base liquor in real time. pH value is an important indicator reflecting the acidity / alkalinity of the liquor, directly affecting the formation and transformation of flavor substances such as esters and acids. Real-time pH monitoring allows understanding of the chemical changes in the liquor during the accelerated aging process, providing a basis for adjusting environmental parameters. A temperature sensor 5 monitors and controls the temperature of the baijiu base liquor. Temperature is one of the key factors affecting the aging speed of baijiu. Suitable temperature conditions can accelerate the physical and chemical changes within the liquor, shortening the aging time required for the new liquor to reach its ideal flavor and quality. The temperature sensor 5 allows real-time monitoring of the liquor's temperature and adjustment of the water flow layer 3. During the aging process of baijiu, changes in ion concentration affect the flavor and quality of the liquor. The conductivity sensor 6 monitors these changes in real time, providing a reference for adjusting aging conditions. Appropriate oxygen levels promote the formation and transformation of flavor compounds. The oxygen content sensor 22 monitors the dissolved oxygen content in the liquor and adjusts the oxygen flow rate as needed to optimize the aging effect. Data collected during aging is displayed in real time on the screen 19 and transmitted to a remote control center for centralized monitoring and management via the communication control box 17. The first threaded connector 7 and the second threaded connector 8 are used to install the conductivity sensor 6 and the pH sensor 4, respectively. The liquid outlet 10 and the faucet valve 11 are used to discharge the liquor. The return water valve 13 and the inlet water valve 15 control the opening and closing of the return water pipe 12 and the inlet water pipe 14, respectively. The oxygen supply connector 16 is used to fill the porous ceramic inner tank 2 with oxygen. The push rod 18 pushes the stainless steel tank 1 to move via the casters 20 and is braked by the brake plate 21.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A fully automatic aging device for baijiu base liquor, comprising a stainless steel tank (1), characterized in that: A porous ceramic inner tank (2) is fixedly connected to the inner wall of the stainless steel tank (1). A water flow layer (3) is directly provided between the stainless steel tank (1) and the porous ceramic inner tank (2). A pH sensor (4), a temperature sensor (5), a conductivity sensor (6), and an oxygen content sensor (22) are fixedly connected to the upper surface of the stainless steel tank (1). A communication control box (17) and a display screen (19) are fixedly connected to the outer walls on both sides of the stainless steel tank (1). The pH sensor (4), temperature sensor (5), conductivity sensor (6), and oxygen content sensor (22) are all connected to the communication control box (17) and the display screen (19).

2. The fully automatic aging device for baijiu base liquor according to claim 1, characterized in that: The upper surface of the stainless steel tank (1) is fixedly connected to a liquid inlet (9), and the outer wall of the stainless steel tank (1) is fixedly connected to a liquid outlet (10). Both the liquid inlet (9) and the liquid outlet (10) are connected to the porous ceramic inner tank (2). One end of the liquid outlet (10) is fixedly connected to a faucet valve (11).

3. The fully automatic aging device for baijiu base liquor according to claim 1, characterized in that: The stainless steel tank (1) has a return water pipe (12) and an inlet water pipe (14) fixedly connected to the outer walls on both sides, and the return water pipe (12) and the inlet water pipe (14) are both connected to the water flow layer (3).

4. The fully automatic aging device for baijiu base liquor according to claim 3, characterized in that: A return water valve (13) is fixedly connected to the return water pipe (12), and an inlet water valve (15) is fixedly connected to the inlet water pipe (14).

5. The fully automatic aging device for baijiu base liquor according to claim 1, characterized in that: The conductivity sensor (6) is fixedly connected to a first threaded connector (7), and the pH sensor (4) is fixedly connected to a second threaded connector (8). Both the first threaded connector (7) and the second threaded connector (8) are threaded onto the stainless steel tank (1).

6. The fully automatic aging device for baijiu base liquor according to claim 5, characterized in that: An oxygen supply connector (16) is fixedly connected to the outer wall of the stainless steel tank (1), and the oxygen supply connector (16) is conductively connected to the porous ceramic inner tank (2).

7. The fully automatic aging device for baijiu base liquor according to claim 1, characterized in that: The lower surface of the stainless steel tank (1) is fixedly connected to a movable wheel (20), a brake plate (21) is fixedly connected to the movable wheel (20), and a push rod (18) is fixedly connected to the communication control box (17).

Images