A drying treatment device for ceramic processing

Abstract

The utility model relates to ceramic processing technical field, concretely is a kind of drying treatment device for ceramic processing, including drying oven, mounting shaft, hot blast mechanism and drive mechanism;Drying oven front is hinged with box door by hinge;Mounting shaft is arranged in drying oven, and the bottom of the bottom of the inner wall of drying oven is rotatably connected with the bottom end of mounting shaft, and the top end of mounting shaft is fixedly connected with bearing disc;Hot blast mechanism is set in one side of drying oven, and hot blast mechanism penetrates drying oven and extends to the inside of drying oven;Drive mechanism is set in drying oven, and drive mechanism includes drive motor, drive rod, rotating assembly and swing component.The utility model is set between the cooperation of hot blast mechanism and drive mechanism, and drive mechanism works through rotating assembly and drives bearing disc and ceramic to rotate, simultaneously, through swing component and drive nozzle swing to form the effect of wind sweeping, greatly reduce the possible dead angle, make ceramic heat more evenly, and then improve the drying quality of ceramic.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, and specifically to a drying device for ceramic processing. Background Technology

[0002] Ceramics is a general term for pottery and porcelain. Common ceramic materials include clay, alumina, and kaolin. Ceramic materials generally have high hardness but poor plasticity. In addition to being used for tableware and decoration, ceramics also play an important role in the development of science and technology. Ceramic raw materials are extracted from clay, a resource abundant on Earth. The ceramic processing involves steps such as clay preparation, throwing, molding, trimming, drying, carving, glazing, firing, and painting. After throwing, the damp ceramic blank often needs to be dried before proceeding to the next step, which helps improve the quality of the ceramic pieces.

[0003] Chinese Patent No. CN216790745U discloses a drying device for ceramic processing, relating to the field of ceramic processing equipment technology. The device includes a base with a drying chamber fixedly mounted on top. A low-speed motor is installed at the bottom of the drying chamber, and the motor's output shaft is connected to a turntable via a rotating shaft. Electric telescopic rods are symmetrically arranged on the top of the turntable, and a tray is slidably mounted on the top of the telescopic rods via a lifting plate. An exhaust device and a heating device are installed on the top of the drying chamber. The heating device is connected to the exhaust device and a side exhaust device via an air outlet pipe and a three-way connector. This invention utilizes sliding trays to place and remove ceramic parts, and a turntable to rotate the ceramic parts, ensuring more uniform heating and guaranteeing drying quality. The exhaust device discharges water vapor and gas, while simultaneously filtering pollutants and impurities in the gas, avoiding direct air pollution.

[0004] However, the above technical solution has the following shortcomings: using two sets of blowing devices to directly blow the ceramic blank for drying, the direct blowing of the nozzles is prone to dead corners, resulting in uneven drying of different parts of the ceramic, which makes it easy for cracks to appear during the firing process and affects the yield of ceramics. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a drying device for ceramic processing.

[0006] The technical solution of this utility model: a drying device for ceramic processing, comprising:

[0007] The drying oven has a door hinged to its front.

[0008] The mounting shaft is installed inside the drying chamber. The bottom end of the mounting shaft is rotatably connected to the bottom of the inner wall of the drying chamber, and the top end of the mounting shaft is fixedly connected to a bearing plate.

[0009] A hot air mechanism is located on one side of the drying chamber, with one end of the hot air mechanism penetrating through the drying chamber and extending into the interior of the drying chamber;

[0010] The hot air mechanism includes a heating box, an exhaust fan, an air inlet pipe, and an air distribution assembly. The heating box is located on one side of the drying box, the exhaust fan is connected to the heating box, one end of the air inlet pipe is connected to the outlet of the heating box, the air inlet pipe passes through the drying box and extends into the drying box, and multiple sets of air distribution assemblies are provided. The air distribution assemblies are located inside the drying box, and one end of the air distribution assembly is connected to the air inlet pipe.

[0011] The drive mechanism is located inside the drying chamber and includes a drive motor, a drive rod, a rotating assembly, and a swing assembly. The drive motor is fixedly connected to the drying chamber, the drive rod is rotatably located inside the drying chamber, one end of the drive rod is connected to the output end of the drive motor, one end of the rotating assembly is connected to the drive rod, the other end of the rotating assembly is connected to the mounting shaft, one end of the swing assembly is connected to the drive rod, and the other end of the swing assembly is connected to the air distribution assembly to drive the air distribution assembly to swing.

[0012] Preferably, each air distribution assembly includes an air distribution pipe and a nozzle; the air distribution pipe is rotatably installed inside the drying chamber, one end of the air distribution pipe passes through the air inlet pipe and is rotatably connected to the air inlet pipe, and multiple nozzles are provided, which are equidistantly arranged on the air distribution pipe, and the air inlet of the nozzle is connected to the air distribution pipe.

[0013] Preferably, the rotating assembly includes a drive worm gear and a drive worm; the drive worm gear is disposed inside the drying chamber and fixedly connected to the mounting shaft, the drive worm is disposed inside the drying chamber and fixedly connected to the drive rod, and the drive worm gear is adapted to the drive worm.

[0014] Preferably, the swing assembly includes a mounting plate, a connecting shaft, a movable frame, a transmission rack, and transmission gears; two mounting plates are provided, both of which are coaxially arranged with the drive rod and fixedly connected to the drive rod; both ends of the connecting shaft are fixedly connected to the two mounting plates respectively; the movable frame is sleeved on the connecting shaft; the transmission rack is fixedly connected to the movable frame; multiple transmission gears are provided and correspond one-to-one with the air distribution pipe; the transmission gears are fixedly connected to the air distribution pipes; and the transmission gears are adapted to the transmission rack.

[0015] Preferably, the top of the drying oven is equipped with an exhaust pipe, which is connected to the drying oven, and a filter screen is installed inside the exhaust pipe.

[0016] Preferably, the door has a through-hole with an observation opening sealed with a transparent material, and a handle is fixedly connected to the surface of the door and to one side of the observation opening.

[0017] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0018] This invention utilizes a coordinated design between a hot air mechanism and a drive mechanism. The drive mechanism rotates the support plate and the ceramic together via a rotating component, while the swing component swings the nozzle to create a sweeping effect. This significantly reduces potential dead zones, resulting in more uniform heating of the ceramic and thus improving the drying quality of the ceramic. Attached Figure Description

[0019] Figure 1 This is a perspective view of one embodiment of the present invention;

[0020] Figure 2 This is a perspective view of one embodiment of the present invention;

[0021] Figure 3 This is a perspective view of the air distribution mechanism in one embodiment of the present invention;

[0022] Figure 4 This is a perspective view of the drive mechanism in one embodiment of the present invention.

[0023] Reference numerals: 1. Drying oven; 2. Door; 31. Heating oven; 32. Exhaust fan; 331. Air distribution pipe; 332. Nozzle; 34. Air inlet pipe; 41. Drive motor; 42. Drive rod; 431. Drive worm gear; 432. Drive worm; 441. Mounting plate; 442. Connecting shaft; 443. Movable frame; 444. Transmission rack; 445. Transmission gear; 5. Mounting shaft; 6. Bearing plate; 7. Exhaust pipe; 8. Filter screen; 9. Observation port; 10. Handle. Detailed Implementation

[0024] Example 1

[0025] like Figure 1-4 As shown, the present invention proposes a drying device for ceramic processing, which includes a drying box 1, a mounting shaft 5, a hot air mechanism and a drive mechanism;

[0026] The front of the drying oven 1 is hinged with a door 2. The top of the drying oven 1 is equipped with an exhaust pipe 7, which is connected to the drying oven 1. A filter screen 8 is installed inside the exhaust pipe 7. The door 2 has a through-hole 9, which is sealed with a transparent material. A handle 10 is fixedly connected to the surface of the door 2 and to one side of the observation hole 9.

[0027] The mounting shaft 5 is installed inside the drying chamber 1. The bottom end of the mounting shaft 5 is rotatably connected to the bottom of the inner wall of the drying chamber 1, and the top end of the mounting shaft 5 is fixedly connected to the bearing plate 6.

[0028] The hot air mechanism is located on one side of the drying chamber 1, and one end of the hot air mechanism passes through the drying chamber 1 and extends into the interior of the drying chamber 1;

[0029] The hot air mechanism includes a heating box 31, an exhaust fan 32, an air inlet pipe 34, and an air distribution assembly. The heating box 31 is located on one side of the drying box 1. An electric heating wire is installed inside the heating box 31 and is connected to the control system and power supply through a wire. The exhaust fan 32 is connected to the heating box 31 and is connected to the control system and power supply through a wire. One end of the air inlet pipe 34 is connected to the outlet of the heating box 31. The air inlet pipe 34 passes through the drying box 1 and extends into the drying box 1. Multiple air distribution assemblies are provided and are installed inside the drying box 1. One end of the air distribution assembly is connected to the air inlet pipe 34.

[0030] The drive mechanism is installed inside the drying chamber 1. The drive mechanism includes a drive motor 41, a drive rod 42, a rotating component, and a swinging component. The drive motor 41 is fixedly connected to the drying chamber 1. The drive motor 41 is a variable frequency motor and is connected to the control system and power supply through wires. The drive rod 42 is rotatably installed inside the drying chamber 1. One end of the drive rod 42 is connected to the output end of the drive motor 41. One end of the rotating component is connected to the drive rod 42, and the other end of the rotating component is connected to the mounting shaft 5. One end of the swinging component is connected to the drive rod 42, and the other end of the swinging component is connected to the air distribution component to drive the air distribution component to swing.

[0031] Example 2

[0032] like Figure 3 As shown, the present invention discloses a drying device for ceramic processing. Compared with Embodiment 1, this embodiment further discloses the structure of the air distribution assembly. Each air distribution assembly includes an air distribution pipe 331 and a nozzle 332. The air distribution pipe 331 is rotatably disposed in the drying chamber 1. One end of the air distribution pipe 331 passes through the air inlet pipe 34 and is rotatably connected to the air inlet pipe 34. Multiple nozzles 332 are provided and are equidistantly disposed on the air distribution pipe 331. The air inlet of the nozzle 332 is connected to the air distribution pipe 331.

[0033] Example 3

[0034] like Figure 4 As shown, the present invention discloses a drying device for ceramic processing. Compared with Embodiment 2, this embodiment further discloses the structure of the rotating component. The rotating component includes a driving worm gear 431 and a driving worm 432. The driving worm gear 431 is disposed in the drying chamber 1 and fixedly connected to the mounting shaft 5. The driving worm 432 is disposed in the drying chamber 1 and fixedly connected to the driving rod 42. The driving worm gear 431 and the driving worm 432 are adapted to each other.

[0035] Example 4

[0036] like Figure 3-4As shown, the present invention discloses a drying device for ceramic processing. Compared with Embodiment 3, this embodiment further discloses the structure of the swing assembly. The swing assembly includes a mounting plate 441, a connecting shaft 442, a movable frame 443, a transmission rack 444, and a transmission gear 445. Two mounting plates 441 are provided, both of which are coaxially arranged with the drive rod 42 and fixedly connected to the drive rod 42. The two ends of the connecting shaft 442 are fixedly connected to the two mounting plates 441 respectively. The movable frame 443 is sleeved on the connecting shaft 442. The transmission rack 444 is fixedly connected to the movable frame 443. Multiple transmission gears 445 are provided and correspond one-to-one with the air distribution pipe 331. The transmission gears 445 are fixedly connected to the air distribution pipe 331 and are adapted to the transmission rack 444.

[0037] Place the ceramic to be dried onto the support tray 6, close the chamber door 2, and turn on the drive motor 41, the exhaust fan 32, and the heating chamber 31. The exhaust fan 32 operates to send air into the heating chamber 31. After the air is heated in the heating chamber 31, it is sent into the air distribution pipe 331 through the air inlet pipe 34 and sprayed out through the nozzle 332 to dry the ceramic. The drive motor 41 drives the drive worm gear 432 and the mounting plate 441 to rotate together through the drive rod 42. The rotation of the drive worm gear 432 drives the drive worm wheel 431 and the mounting shaft 5 to rotate together through meshing. The rotation of the mounting shaft 5 drives the support tray 6 and the ceramic to rotate together. The rotation of the mounting plate 441 drives the transmission rack 444 to reciprocate through the connecting shaft 442 and the movable frame 443. The reciprocating motion of the transmission rack 444 drives the transmission gear 445, the air distribution pipe 331, and the nozzle 332 to swing through meshing. The swing of the nozzle 332 creates a sweeping effect, which greatly reduces any possible dead corners and improves the drying quality of the ceramic.

[0038] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A drying apparatus for ceramic processing, characterized in that, include: The drying oven (1) has a door (2) hinged to its front side. The mounting shaft (5) is set inside the drying box (1). The bottom end of the mounting shaft (5) is rotatably connected to the bottom of the inner wall of the drying box (1), and the top end of the mounting shaft (5) is fixedly connected to the bearing plate (6). A hot air mechanism is provided on one side of the drying box (1), with one end of the hot air mechanism passing through the drying box (1) and extending into the interior of the drying box (1); The hot air mechanism includes a heating box (31), an exhaust fan (32), an air inlet pipe (34), and an air distribution assembly; the heating box (31) is located on one side of the drying box (1), the exhaust fan (32) is connected to the heating box (31), one end of the air inlet pipe (34) is connected to the outlet of the heating box (31), the air inlet pipe (34) passes through the drying box (1) and extends into the drying box (1), and multiple sets of air distribution assemblies are provided. The air distribution assemblies are located in the drying box (1), and one end of the air distribution assembly is connected to the air inlet pipe (34); The drive mechanism is set inside the drying box (1). The drive mechanism includes a drive motor (41), a drive rod (42), a rotating component and a swing component. The drive motor (41) is fixedly connected to the drying box (1). The drive rod (42) is rotatably set inside the drying box (1). One end of the drive rod (42) is connected to the output end of the drive motor (41). One end of the rotating component is connected to the drive rod (42). The other end of the rotating component is connected to the mounting shaft (5). One end of the swing component is connected to the drive rod (42). The other end of the swing component is connected to the air distribution component to drive the air distribution component to swing.

2. The drying apparatus for ceramic processing according to claim 1, characterized in that, Each air distribution assembly includes an air distribution pipe (331) and a nozzle (332); the air distribution pipe (331) is rotatably installed inside the drying chamber (1), one end of the air distribution pipe (331) passes through the air inlet pipe (34) and is rotatably connected to the air inlet pipe (34), and multiple nozzles (332) are provided, which are equidistantly arranged on the air distribution pipe (331), and the air inlet of the nozzle (332) is connected to the air distribution pipe (331).

3. The drying apparatus for ceramic processing according to claim 1, characterized in that, The rotating assembly includes a drive worm gear (431) and a drive worm (432); the drive worm gear (431) is located inside the drying chamber (1) and is fixedly connected to the mounting shaft (5), and the drive worm (432) is located inside the drying chamber (1) and is fixedly connected to the drive rod (42). The drive worm gear (431) and the drive worm (432) are adapted to each other.

4. The drying apparatus for ceramic processing according to claim 2, characterized in that, The swing assembly includes a mounting plate (441), a connecting shaft (442), a movable frame (443), a transmission rack (444), and a transmission gear (445). There are two mounting plates (441), both of which are coaxially arranged with the drive rod (42) and fixedly connected to the drive rod (42). The two ends of the connecting shaft (442) are fixedly connected to the two mounting plates (441) respectively. The movable frame (443) is sleeved on the connecting shaft (442). The transmission rack (444) is fixedly connected to the movable frame (443). There are multiple transmission gears (445) and they correspond one-to-one with the air distribution pipe (331). The transmission gears (445) are fixedly connected to the air distribution pipe (331) and are adapted to the transmission rack (444).

5. The drying apparatus for ceramic processing according to claim 1, characterized in that, The top of the drying box (1) is provided with an exhaust pipe (7), which is connected to the drying box (1). A filter screen (8) is provided inside the exhaust pipe (7).

6. The drying apparatus for ceramic processing according to claim 1, characterized in that, The door (2) has an observation opening (9) that is sealed with transparent material. A handle (10) is fixedly connected to the surface of the door (2) and to one side of the observation opening (9).

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