Eye opening machine for metallurgical electric furnace

Abstract

The utility model discloses a kind of open eye machines for metallurgical electric furnace, it is related to metallurgical machinery technical field, the open eye machine for metallurgical electric furnace includes: suspension assembly, including slide rail and suspension, suspension is erected in the circumferential side of metallurgical electric furnace, slide rail is set in suspension bottom end;Suspension pedestal, including slide base, limit frame and drive wheel, slide base is set in the bottom of suspension and is slidably connected with slide rail by drive wheel;Eye-plugging component, including rotary stand, cannon barrel and hydraulic drive device, rotary stand is set in slide base bottom end, cannon barrel is sequentially connected with rotary stand with hydraulic drive device;Eye-opening component, including rack, drilling mechanism and drill pipe, drill pipe is coaxially connected with drilling mechanism.The utility model erects suspension assembly in the circumferential side of metallurgical electric furnace and moves eye-opening component and eye-plugging component with suspension pedestal, realize the spatial position of real-time adjustment eye-opening component and eye-plugging component, so that the utility model can reduce the sustained thermal contact time of each component, increase equipment life, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical machinery technology, and in particular to a hole-opening and plugging machine for metallurgical electric furnaces. Background Technology

[0002] Metallurgical electric furnaces are industrial furnaces used for heat treatment of materials or workpieces during metallurgical production. In the metallurgical process, opening and closing the furnace opening is a crucial step. Its purpose is to clear or block the taphole to ensure the smooth progress of the reaction inside the furnace and the safe maintenance of the furnace body. If the furnace opening is blocked or obstructed, it can lead to excessively high temperatures inside the furnace, or even serious consequences such as explosions. Therefore, an opening and closing machine is necessary.

[0003] Existing eye-opening and plugging machines have various configuration options. One type, the suspended eye-opening and plugging machine, is used to avoid occupying floor space during production. This type directly fixes the eye-opening and plugging components to a slide rail, which is then mounted on the traveling mechanism. However, this makes it difficult to adjust the spatial position of the eye-opening and plugging components. During long-term use, the machine is constantly aligned with the furnace opening. Over extended periods, the high temperatures emitted from the furnace opening can cause deformation, leading to inaccurate positioning, low production efficiency, and even equipment damage.

[0004] Therefore, there is a need for a hole-opening machine for metallurgical electric furnaces that can reduce the impact of high temperatures. Utility Model Content

[0005] The main purpose of this utility model is to provide a hole-opening and plugging machine for metallurgical electric furnaces, which aims to solve the problem that existing suspended hole-opening and plugging machines are easily affected by the high temperature of metallurgical furnaces.

[0006] To achieve the above objectives, this utility model proposes a hole-opening and plugging machine for metallurgical electric furnaces. The hole-opening and plugging machine is applied to metallurgical electric furnaces and includes: A suspension assembly, comprising a slide rail and a suspension, wherein the suspension is mounted on the periphery of the metallurgical electric furnace, and the slide rail is disposed at the bottom end of the suspension along the extending direction of the suspension; The suspension base includes a slide, a limiting bracket, and a drive wheel. The slide is disposed at the bottom of the suspension and is slidably connected to the slide rail through the drive wheel. There are two limiting brackets, which are respectively disposed on both sides of the slide and extend vertically upward. The ends of the limiting brackets are slidably connected to the suspension. A plugging assembly, comprising a rotating frame, a barrel, and a hydraulic drive device, wherein the rotating frame is disposed at the bottom end of the slide and is rotatably connected to the slide, and the barrel and the hydraulic drive device are sequentially connected to the rotating frame; The eye-opening assembly includes a frame, a drilling mechanism, and a drill rod. The frame is disposed at the bottom end of the slide. The drilling mechanism is disposed at the bottom end of the slide via the frame and spaced apart from the rotating frame. The drilling mechanism extends along the axial direction of the metallurgical electric furnace. The drill rod is coaxially connected to the drilling mechanism.

[0007] Preferably, the plugging assembly further includes a support frame, one end of which is fixedly connected to the rotating frame, and the other end of which is provided with a rotating shaft. The rotating shaft is rotatably connected to the barrel, and the axis of the rotating shaft is perpendicular to the axis of the metallurgical electric furnace. The support frame drives the barrel to rotate relative to the slide block through the rotating shaft.

[0008] Preferably, the eye-opening assembly further includes a deflection table, which includes a fixed end and a rotating end. The rotating end is rotatably connected to the bottom of the fixed end via a rotating shaft. The fixed end is fixedly connected to the slide, and the rotating end is fixedly connected to the frame. The rotating end drives the drilling mechanism to rotate relative to the slide.

[0009] Preferably, the eye-opening assembly further includes an extension rail, which is disposed at the bottom end of the frame and slidably connected to the drilling mechanism. The drilling mechanism is provided with pulleys corresponding to the extension rail, and the extension rail extends along the axial direction of the metallurgical electric furnace.

[0010] Preferably, the eye-opening assembly further includes a rotary motor and brakes. The rotary motor is mounted on the frame and close to one end of the drilling mechanism. The rotary motor is rotatably connected to the drill rod. There are multiple brakes, which are spaced apart around the circumference of the drill rod, and each brake is connected to the rotary motor.

[0011] Preferably, the plugging assembly further includes a slurry storage tank, which is disposed on the rotating frame at one end near the barrel. The slurry storage tank has a grouting port and a grouting outlet. The grouting port is disposed at the end away from the barrel, and the grouting outlet is connected to the hydraulic drive device.

[0012] Preferably, the suspension base is further provided with a lifting platform, which is located at the bottom of the slide and is movably connected to the slide through a kinematic pair. The lifting platform is spaced apart from the limiting frame, and the lifting platform is fixedly connected to the rotating frame and the machine frame.

[0013] Preferably, the limiting frame further includes a limiting slider, which is disposed at the end of the limiting frame. The suspension is provided with a limiting groove corresponding to the limiting slider, which is disposed along the extension direction of the suspension. The limiting slider is slidably connected to the limiting groove. This utility model discloses a hole-opening and plugging machine for metallurgical electric furnaces. A suspension frame with a slide rail at the bottom is installed around the perimeter of the metallurgical electric furnace. The hole-opening and plugging components are moved along the extension direction of the slide rail by the suspension base. This allows the hole-opening and plugging components to move to a lower temperature side away from the metallurgical electric furnace when not in operation, reducing the continuous heat contact time of the machine and increasing its lifespan. Furthermore, multiple rotation methods are incorporated into the hole-opening and plugging components to further reduce the risk of heat deformation and improve production efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a hole-opening and plugging machine for a metallurgical electric furnace according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of a plugging component according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of an eye-opening component according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of a suspension assembly according to an embodiment of the present invention. Explanation of icon numbers: 1000 Hole-opening machine for metallurgical electric furnace 100 Suspension components 110 slide rail 120 suspension 200 Hanging base 210 Slide 220 Limit bracket 221 Limit slider 230 drive wheel 240 Lifting Platform 300 Eye plugging components 310 Rotating frame 320 barrel 330 hydraulic drive unit 340 support frame 350 Slurry storage tank 400 Eye-opening components 410 frame 420 Drilling mechanism 430 drill pipe 440 deflection table 450 Extend into the track 460 Rotary motor 470 Brake The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] It should be noted that all directional indicators in this embodiment are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.

[0018] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0019] like Figures 1-4 As shown, this utility model proposes a hole-opening and plugging machine 1000 for a metallurgical electric furnace, comprising: a suspension assembly 100, which includes a slide rail 110 and a suspension 120, the suspension 120 being mounted on the periphery of the metallurgical electric furnace, and the slide rail 110 being disposed at the bottom end of the suspension 120 along its extending direction; and a suspension base 200, which includes a slide block 210, a limiting frame 220, and a drive wheel 230, the slide block 210 being disposed at the bottom of the suspension 120 and slidably connected to the slide rail 110 via the drive wheel 230, and two limiting frames 220, which are respectively disposed on both sides of the slide block 210 and extend vertically upward, with the ends of the limiting frames 220 connected to... The suspension 120 is slidably connected; the plugging assembly 300 includes a rotating frame 310, a barrel 320, and a hydraulic drive device 330. The rotating frame 310 is located at the bottom end of the slide 210 and is rotatably connected to the slide 210. The barrel 320 and the hydraulic drive device 330 are sequentially connected to the rotating frame 310; the opening assembly 400 includes a frame 410, a drilling mechanism 420, and a drill rod 430. The frame 410 is located at the bottom end of the slide 210. The drilling mechanism 420 is located at the bottom end of the slide 210 through the frame 410 and is spaced apart from the rotating frame 310. The drilling mechanism 420 extends along the axial direction of the metallurgical electric furnace, and the drill rod 430 is coaxially connected to the drilling mechanism 420.

[0020] In this embodiment, the suspension 120 in the suspension assembly 100 is positioned corresponding to the top of the metallurgical electric furnace body and is kept at a safe distance from both the top of the metallurgical electric furnace and the furnace opening to prevent accidents to equipment or operators during the opening and plugging process. The suspension 120 has a groove-shaped structure with an open bottom. A slide rail 110 is located at the opening of the suspension 120 and extends along the length of the suspension 120. The suspension base 200 is provided with a slide block 210, and a drive wheel 230 is provided at the top of the slide block 210. It is understood that this utility model also includes a drive motor. After the drive motor is connected to an external power source, it transmits kinetic energy to the drive wheel 230. The drive wheel 230 reciprocates along the slide rail 110 to drive the suspension base 200 to move. The top of the suspension base 200 is also provided with two mirror-shaped limiting brackets 220. The two limiting brackets 220 extend vertically upward to the top of the suspension 120, and the ends of the two limiting brackets 220 are bent at opposite sides of the circumference of the suspension 120. The bent ends of the two limiting brackets 220 form a clamping grip to limit and fix the suspension base 200 relative to the suspension 120, so as to prevent the suspension base 200 from derailing or deforming.

[0021] In detail, the bottom of the suspension base 200 is also provided with an opening assembly 400 and a plugging assembly 300. The opening assembly 400 and the plugging assembly 300 are respectively set at the bottom of the suspension base 200 and spaced apart on both sides along the axial direction of the slide rail 110. The hydraulic drive device 330 and the barrel 320 on the plugging assembly 300 are connected to the suspension base 200 through a rotating frame 310. The rotating frame 310 can rotate relative to the slide 210. The rotation axis of the rotating frame 310 is perpendicular to the axis of the metallurgical electric furnace along the spatial z-axis. That is, the rotating frame 310 can drive the barrel 320 and the hydraulic drive device 330 to rotate. The hydraulic drive device 330 is used to pump the plugging material to the barrel 320, and then the barrel 320 sprays the plugging material onto the area to be plugged to complete the plugging operation.

[0022] More specifically, the drilling mechanism 420 and drill rod 430 in the eye-opening assembly 400 are connected to the slide block 210 via the frame 410. The drill rod 430 is disposed on the side of the drilling mechanism 420 near the metallurgical electric furnace and is coaxially connected to the drilling mechanism 420. The drilling mechanism 420 can drive the drill rod 430 toward the metallurgical electric furnace and reciprocate along the axis of the metallurgical electric furnace to perform drilling operations in the area to be opened.

[0023] In one embodiment, the plugging assembly 300 further includes a support frame 340, one end of which is fixedly connected to the rotating frame 310, and the other end of which is provided with a rotating shaft. The rotating shaft is rotatably connected to the barrel 320, and the axis of the rotating shaft is perpendicular to the axis of the metallurgical electric furnace. The support frame 340 drives the barrel 320 to rotate relative to the slide block 210 through the rotating shaft.

[0024] In this embodiment, the axis of the rotating shaft of the support frame 340 is perpendicular to the axis of the metallurgical electric furnace in the YZ plane of space. That is, the rotating shaft allows the barrel 320 to swing up and down relative to the metallurgical electric furnace. In other words, the barrel 320 has dual-axis mobility through the rotating frame 310, which increases the operating space of the barrel 320. It can be used to block multiple continuous metallurgical electric furnaces, and at the same time, it can be moved away from the metallurgical electric furnace during non-operation time to avoid being affected by continuous high heat.

[0025] In one embodiment, the eye-opening assembly 400 further includes a deflection table 440, which includes a fixed end and a rotating end. The rotating end is rotatably connected to the bottom of the fixed end via a rotating shaft. The fixed end is fixedly connected to the slide 210, and the rotating end is fixedly connected to the frame 410. The rotating end drives the drilling mechanism 420 to rotate relative to the slide 210.

[0026] In this embodiment, the rotating end of the deflection table 440 is connected to the top of the frame 410. A sliding pair is provided at the fixed end of the deflection table 440 near the metallurgical electric furnace, and a deflection shaft is provided at the fixed end away from the metallurgical electric furnace. The axis of the deflection shaft is perpendicular to the axis of the metallurgical electric furnace. The rotating end rotates relative to the fixed end through the coordinated action of the sliding pair and the deflection shaft. It is understood that the deflection table 440 is equipped with a controller and a deflection motor corresponding to the sliding pair. The operator controls the deflection angle of the deflection table 440 by controlling the start and stop of the deflection motor through the controller, thereby controlling the rotation of the frame 410 relative to the slide block 210. This allows the drilling mechanism 420 and the drill rod 430 to have a larger operating space during drilling operations and to be able to move away from the metallurgical electric furnace when not in operation, avoiding heat deformation.

[0027] In one embodiment, the eye-opening assembly 400 further includes an extension track 450, which is disposed at the bottom end of the frame 410 and slidably connected to the drilling mechanism 420. The drilling mechanism 420 is provided with pulleys corresponding to the extension track 450, and the extension track 450 extends along the axial direction of the metallurgical electric furnace.

[0028] In this embodiment, the extension track 450 is arranged on the frame 410 along the axial direction of the metallurgical electric furnace. A pulley is provided at the top of the drilling mechanism 420 corresponding to the extension track 450, and the pulley is slidably connected to the extension track 450. It is understood that an extension motor is provided on the drilling mechanism 420 corresponding to the pulley, providing kinetic energy to the pulley connection, causing the pulley to drive the drilling mechanism 420 to move closer to or further away from the metallurgical electric furnace along the extension track 450, thereby assisting the drill rod 430 in opening the borehole.

[0029] In one embodiment, the eye-opening assembly 400 further includes a rotary motor 460 and a brake 470. The rotary motor 460 is mounted on the frame 410 and is located near one end of the drilling mechanism 420. The rotary motor 460 is rotatably connected to the drill rod 430. There are multiple brakes 470, which are spaced apart around the circumference of the drill rod 430, and all of the multiple brakes 470 are connected to the rotary motor 460.

[0030] In this embodiment, a rotary motor 460 is mounted on the frame 410 near the drilling mechanism 420 and connected to the drill rod 430 via a gear set, driving the drill rod 430 to rotate. This rotation increases the efficiency of the drilling operation. The invention also includes three brakes 470 around the drill rod 430, evenly spaced to brake it after the drilling operation is completed.

[0031] In one embodiment, the plugging assembly 300 further includes a slurry storage tank 350, which is disposed on the rotating frame 310 at one end near the barrel 320. The slurry storage tank 350 is provided with a grouting port and a grouting outlet. The grouting port is disposed at the end away from the barrel 320, and the grouting outlet is connected to the hydraulic drive device 330.

[0032] In this embodiment, the slurry storage tank 350 is used to store the plugging mud supplied by an external liquid source. A grouting port is provided at the end away from the barrel 320. The plugging mud from the external liquid source enters the slurry storage tank 350 through the grouting port, and then the plugging mud is pumped to the barrel 320 by the hydraulic drive device 330. After being guided, the plugging mud is sprayed from the barrel 320 onto the area to be plugged, thereby realizing the plugging operation.

[0033] In one embodiment, the suspension base 200 is further provided with a lifting platform 240, which is located at the bottom of the slide 210 and is movably connected to the slide 210 through a kinematic pair. The lifting platform 240 is spaced apart from the limiting frame 220, and the lifting platform 240 is fixedly connected to the rotating frame 310 and the frame 410.

[0034] In this embodiment, the lifting platform 240 is disposed at the bottom of the slide 210. The kinematic pair consists of four piston rods evenly spaced apart. Through the coordinated operation of the piston rods, the lifting platform 240 can move vertically relative to the slide 210 to assist in the alignment of the eye opening component 400 or the eye plugging component 300 and increase the multi-scenario applicability of this utility model.

[0035] In one embodiment, the limiting frame 220 further includes a limiting slider 221, which is disposed at the end of the limiting frame 220. The suspension 120 is provided with a limiting groove corresponding to the limiting slider 221. The limiting groove is disposed along the extension direction of the suspension 120, and the limiting slider 221 is slidably connected to the limiting groove.

[0036] In this embodiment, four limiting sliders 221 are provided at the end of the limiting frame 220, and the ends of the limiting frames 220 on both sides form a group of eight limiting sliders 221. The limiting sliders 221 are connected to the limiting frame 220 by bolts. The limiting sliders 221 are slidably connected to the limiting groove provided at the top of the suspension 120 and extending along the length of the suspension 120, so as to provide a limiting function for the suspension base 200, prevent the suspension base 200 from derailing, and also share the pressure at the end of the drive wheel 230, extending the equipment life. This invention features a suspension assembly mounted around the periphery of a metallurgical electric furnace, with drive wheels and sliding rails cooperating to move the suspension base, which in turn moves the eye-opening and eye-closing assemblies. Operators can adjust the spatial position of the eye-opening and eye-closing assemblies according to actual needs during operation. During non-working hours, the eye-opening and eye-closing assemblies can be moved away from the metallurgical electric furnace to avoid the risk of metal deformation caused by continuous contact with high temperatures. This adjustment increases equipment lifespan and improves production efficiency. The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.

Claims

1. A hole-opening machine for a metallurgical electric furnace, characterized in that, The hole-opening and plugging machine for metallurgical electric furnaces is used in metallurgical electric furnaces and includes: A suspension assembly, comprising a slide rail and a suspension, wherein the suspension is mounted on the periphery of the metallurgical electric furnace, and the slide rail is disposed at the bottom end of the suspension along the extending direction of the suspension; The suspension base includes a slide, a limiting bracket, and a drive wheel. The slide is disposed at the bottom of the suspension and is slidably connected to the slide rail through the drive wheel. There are two limiting brackets, which are respectively disposed on both sides of the slide and extend vertically upward. The ends of the limiting brackets are slidably connected to the suspension. A plugging assembly, comprising a rotating frame, a barrel, and a hydraulic drive device, wherein the rotating frame is disposed at the bottom end of the slide and is rotatably connected to the slide, and the barrel and the hydraulic drive device are sequentially connected to the rotating frame; The eye-opening assembly includes a frame, a drilling mechanism, and a drill rod. The frame is disposed at the bottom end of the slide. The drilling mechanism is disposed at the bottom end of the slide via the frame and spaced apart from the rotating frame. The drilling mechanism extends along the axial direction of the metallurgical electric furnace. The drill rod is coaxially connected to the drilling mechanism.

2. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 1, characterized in that, The plugging assembly also includes a support frame, one end of which is fixedly connected to the rotating frame, and the other end of which is provided with a rotating shaft. The rotating shaft is rotatably connected to the barrel, and the axis of the rotating shaft is perpendicular to the axis of the metallurgical electric furnace. The support frame drives the barrel to rotate relative to the slide block through the rotating shaft.

3. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 2, characterized in that, The eye-opening assembly also includes a deflection table, which has a fixed end and a rotating end. The rotating end is rotatably connected to the bottom of the fixed end via a rotating shaft. The fixed end is fixedly connected to the slide, and the rotating end is fixedly connected to the frame. The rotating end drives the drilling mechanism to rotate relative to the slide.

4. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 3, characterized in that, The eye-opening assembly also includes an extension rail, which is located at the bottom of the frame and slidably connected to the drilling mechanism. The drilling mechanism is provided with pulleys corresponding to the extension rail, and the extension rail extends along the axial direction of the metallurgical electric furnace.

5. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 4, characterized in that, The drilling assembly also includes a rotary motor and brakes. The rotary motor is mounted on the frame and close to one end of the drilling mechanism. The rotary motor is rotatably connected to the drill rod. There are multiple brakes, which are spaced apart around the circumference of the drill rod, and each brake is connected to the rotary motor.

6. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 1, characterized in that, The plugging assembly also includes a slurry storage tank, which is located on the rotating frame at one end near the barrel. The slurry storage tank has a grouting port and a grouting outlet. The grouting port is located at the end away from the barrel, and the grouting outlet is connected to the hydraulic drive device.

7. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 1, characterized in that, The suspension base is also provided with a lifting platform, which is located at the bottom of the slide and is movably connected to the slide through a kinematic pair. The lifting platform is spaced apart from the limiting frame, and the lifting platform is fixedly connected to the rotating frame and the machine frame.

8. The hole-opening and plugging machine for metallurgical electric furnaces as described in claim 1, characterized in that, The limiting frame also includes a limiting slider, which is disposed at the end of the limiting frame. The suspension is provided with a limiting groove corresponding to the limiting slider. The limiting groove is disposed along the extension direction of the suspension. The limiting slider is slidably connected to the limiting groove.

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