A sprinkler for counterflow cooling towers

The innovative design of the nozzle holder and sprinkler bracket solves the problem of uneven spraying of circulating water in counter-flow cooling towers, ensuring that the water flow evenly covers the packing material, thereby improving cooling efficiency and equipment stability.

CN224552199UActive Publication Date: 2026-07-24ZHEJIANG JINLING REFRIGERATION ENG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG JINLING REFRIGERATION ENG
Filing Date
2025-08-12
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

In counter-flow cooling towers, as the atmospheric temperature changes, the amount of circulating water decreases, resulting in uneven spraying onto the packing material and affecting the cooling effect.

Method used

The design incorporates a nozzle holder and a sprinkler bracket. The nozzle holder fits the counter-flow tower main pipe with an arc-shaped surface, while the sprinkler bracket is connected to the rotating hole via a two-legged bracket. The combination of the snap-fit ​​groove and snap-fit ​​block allows the bracket to adjust the blade orientation in different states. Combined with the threaded connection of the guide cone, it can adapt to different water pressures and ensure that the water flow is evenly distributed.

Benefits of technology

It achieves uniform water spraying of the filler under different working conditions, fully utilizes the cooling effect, reduces water temperature, and improves the installation stability and service life of the sprinkler.

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Abstract

The application relates to a sprinkler for a counterflow cooling tower, which comprises a nozzle seat and a sprinkler support, the nozzle seat is arranged on a counterflow tower sub-main pipe, an arc surface is arranged on the nozzle seat and is attached to the surface of the counterflow tower sub-main pipe, the sprinkler support comprises a mounting cylinder and a mounting support, the mounting support is a two-leg support, a rotating hole for rotating connection with a blade with a fixed shaft is arranged in the bottom of the mounting support, the two legs of the mounting support and the rotating hole are located in the same plane, the two legs of the mounting support are arranged on the mounting cylinder, a plurality of clamping blocks are arranged on the mounting cylinder and are distributed in the circumferential direction along the axis of the mounting cylinder, a plurality of clamping grooves are arranged on the nozzle seat and are used for accommodating the clamping blocks, the mounting support has two different mounting states, and the plane where the mounting support is located is parallel to or perpendicular to the axis of the arc surface. The application has the effect that the sprinkler can uniformly sprinkle circulating water to the filler.
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Description

Technical Field

[0001] This application relates to the field of counterflow towers, and more particularly to a sprinkler for use in counterflow cooling towers. Background Technology

[0002] A cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and release it into the atmosphere in order to lower the water temperature. A counter-flow cooling tower is a heat exchange device that uses the counter-flow contact of water and air to achieve efficient heat dissipation. During the operation of a counter-flow cooling tower, the circulating water is evenly sprayed onto the packing material through the sprinklers on the main and auxiliary pipes, so that the packing material cools the circulating water and lowers the water temperature.

[0003] When the atmospheric temperature drops significantly, the amount of cooling water used will decrease, and even less water will enter from outside the tower. The circulating water cannot be sprayed evenly onto the packing material, so the packing material that is not in contact with water cannot exert a cooling effect. Utility Model Content

[0004] In order to enable the sprinkler to evenly distribute the circulating water to the packing, this application provides a sprinkler for counter-flow cooling towers.

[0005] This application provides a water sprayer for counter-flow cooling towers, employing the following technical solution: A sprinkler for a counter-flow cooling tower includes a nozzle base and a sprinkler bracket. The nozzle base is mounted on the main pipe of the counter-flow tower and has an arc-shaped surface that conforms to the surface of the main pipe. The sprinkler bracket includes a mounting cylinder and a mounting support. The mounting support is a two-legged bracket with a rotating hole at its bottom for rotatable connection with blades having a fixed axis. The two legs of the mounting support and the rotating hole are located in the same plane. The two legs of the mounting support are mounted on the mounting cylinder, which has several locking blocks distributed circumferentially along its axis. The nozzle base has several locking grooves for accommodating the locking blocks. The mounting bracket has two different installation states, with the plane of the mounting bracket parallel to or perpendicular to the axis of the arc-shaped surface.

[0006] By adopting the above technical solution, the nozzle holder fits the surface of the counter-flow tower's main and auxiliary pipes through its arc-shaped surface, achieving a stable connection with the main and auxiliary pipes and ensuring the firmness of the installation foundation. The design of the two-legged bracket, combined with the rotating hole and the fixed-axis blade rotational connection, and the fact that the two legs of the mounting bracket and the rotating hole are on the same plane, provides a stable rotational support structure for the blades, ensuring that the blades can rotate reliably. The snap-fit ​​block on the mounting cylinder cooperates with the snap-fit ​​groove on the nozzle holder to achieve a detachable connection between the sprinkler bracket and the nozzle holder, facilitating installation and maintenance. The two distribution methods of the snap-fit ​​block allow the plane on which the mounting bracket is located to be parallel or perpendicular to the arc-shaped surface, thereby adjusting the direction of the blades. By alternating the distribution of the two mounting brackets in different states, the complementary water spray area is achieved, realizing uniform water spraying of the packing under different working conditions and giving full play to the cooling effect of the packing.

[0007] Optionally, the snap-fit ​​groove includes an inlet groove, an annular groove, and a receiving groove. The inlet groove extends along the axial direction of the nozzle seat, and one end of the inlet groove penetrates the bottom of the nozzle seat. The annular groove extends along the outer arc surface of the nozzle seat, and one end of the annular groove communicates with the side wall of the inlet groove. The receiving groove extends along the axial direction of the nozzle seat, and one end of the receiving groove communicates with the other end of the annular groove. The bottom height of the receiving groove is lower than that of the annular groove.

[0008] By adopting the above technical solution, the snap-fit ​​groove consists of an inlet groove, an annular groove, and a receiving groove. The inlet groove facilitates the snap-fit ​​block to enter along the axis of the nozzle seat, the annular groove allows the snap-fit ​​block to move along the outer arc surface of the nozzle seat, and the receiving groove can limit and fix the snap-fit ​​block. The bottom of the receiving groove is lower than that of the annular groove. The snap-fit ​​block is stably engaged by the weight of the mounting bracket itself, preventing the mounting cylinder from detaching from the nozzle seat due to vibration or other reasons during use, and ensuring the reliability of the connection between the sprinkler bracket and the nozzle seat.

[0009] Optionally, one end of the inlet groove is provided with a guide slope to facilitate the entry of the snap-fit ​​block.

[0010] By adopting the above technical solution, the guide slope at one end of the slot can guide the snap-fit ​​block into the slot, reducing the difficulty of aligning the snap-fit ​​block with the slot, making the installation process more convenient and efficient, and improving installation efficiency.

[0011] Optionally, the nozzle seat is provided with a flow guide cone, the diameter of which gradually decreases along the direction from the nozzle seat to the sprinkler bracket.

[0012] By adopting the above technical solution, the diameter of the guide cone gradually decreases along the direction from the nozzle seat to the sprinkler bracket. Combined with the flow characteristics of water, it can converge and guide the water flow, making the water flow more concentrated on the blades, increasing the impact force of the water flow on the blades, ensuring that the blades can rotate stably, and thus ensuring the stability of the sprinkling effect.

[0013] Optionally, the guide cone is connected to the nozzle seat by a thread, thereby changing the distance between the guide cone and the blade.

[0014] By adopting the above technical solution, the guide cone and the nozzle seat are connected by threads, and the distance between the guide cone and the blade can be changed by rotating the guide cone; adapting to different water pressure and water volume conditions, optimizing the effect of water flow on the blade, thereby adjusting the spraying range and uniformity.

[0015] Optionally, the cross-section of the mounting bracket is elliptical.

[0016] By adopting the above technical solution, the support frame has an elliptical cross-section. This cross-section design can reduce the resistance caused by water flow impact while ensuring the structural strength of the support frame. It also helps to disperse stress, improve the fracture resistance of the support frame, and extend its service life.

[0017] Optionally, the rotating hole is coaxially arranged with the mounting cylinder.

[0018] By adopting the above technical solution, the rotating hole and the mounting cylinder are set coaxially, so that the rotation axis of the blade is consistent with the axis of the mounting cylinder, ensuring the stability and symmetry of the blade rotation, and avoiding the imbalance of blade rotation caused by axis offset, which in turn affects the uniformity and stability of water spraying.

[0019] Optionally, the mounting bracket includes two vertical sections, two concave rounded corner sections, two convex rounded corner sections, and a connecting section. One end of each of the two vertical sections is disposed on the mounting cylinder, one end of each concave rounded corner section is disposed on the other end of the vertical section, one end of each convex rounded corner section is disposed on the other end of each concave rounded corner section, and the other ends of each of the two convex rounded corner sections are disposed on the connecting section. The connection point is located at 2 / 3 of the height of the connecting section, and the rotating hole is located at the bottom end of the connecting section.

[0020] By adopting the above technical solution, the special structure of the mounting bracket ensures a reasonable stress distribution. The vertical section provides a stable support foundation, the concave and convex rounded corner sections disperse stress, and the connecting section connects all parts into a whole. Furthermore, the rotation hole is located at the bottom of the connecting section, ensuring structural stability during blade rotation and reducing the risk of bracket breakage.

[0021] Optionally, the top of the connecting segment is a rounded blunt end.

[0022] By adopting the above technical solution, the shape of the combined section guides the water flow downward along the outer surface of the bushing cylinder, thereby reducing water flow turbulence and energy loss. Simultaneously, it guides the water flow direction, reduces the impact force on the support structure, protects the support structure, and allows the water flow to participate more rationally in the water spraying process. Optionally, the connection between the mounting bracket and the mounting cylinder is thickened.

[0023] By adopting the above technical solution, the thickened part can enhance the structural strength of the connection, effectively resist the influence of axial force, reduce stress concentration, and improve the overall service life and reliability of the support.

[0024] In summary, this application includes at least one of the following beneficial technical effects: 1. The head seat fits the counter-flow tower's main pipe with an arc-shaped surface to ensure installation stability; by alternately distributing two sets of sprinkler supports in different states, the water spraying areas of adjacent nozzles can complement each other, thereby adapting to different flow conditions. 2. The receiving groove consists of an inlet groove, an annular groove, and a receiving groove. The guide slope of the inlet groove facilitates the entry of the locking block, the annular groove allows the locking block to move, and the receiving groove securely engages the locking block through the height difference, effectively preventing the installation cylinder from detaching and ensuring the firm connection between the sprinkler bracket and the nozzle seat. 3. The threaded connection between the guide cone and the nozzle seat can change the distance between it and the blades. Combined with its own diameter variation design, it can optimize the water flow effect for different water pressures, ensure that the water is evenly sprayed on the packing, give full play to the cooling effect of the packing at all points, and reduce the water temperature as much as possible. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the sprinkler used in the counterflow tower.

[0026] Figure 2 yes Figure 1 A schematic diagram showing the fit between the nozzle seat and the guide cone.

[0027] Figure 3 yes Figure 1 A schematic diagram of the structure of the sprinkler bracket.

[0028] Figure 4 yes Figure 1 A schematic diagram of the snap-fit ​​groove structure of the nozzle holder.

[0029] Figure 5 yes Figure 3 Cross-sectional view of the sprinkler bracket.

[0030] Figure 6 These are two different installation configurations of sprinkler brackets.

[0031] Reference numerals: 1. Nozzle holder; 11. Arc-shaped surface; 12. Threaded groove; 13. Snap-fit ​​groove; 131. Inlet groove; 132. Annular groove; 133. Receiving groove; 134. Guide slope; 2. Sprinkler bracket; 21. Mounting cylinder; 22. Mounting bracket; 221. Vertical section; 222. Concave rounded corner section; 223. Concave rounded corner section; 224. Connecting section; 225. Rotating hole; 23. Snap-fit ​​block; 3. Guide cone. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5 This application will be described in further detail.

[0033] This application discloses a sprinkler for a counter-flow cooling tower. (See also...) Figure 1 and Figure 2 A sprinkler for a counter-flow cooling tower includes a nozzle seat 1, a sprinkler bracket 2, and a flow guide cone 3. The upper end face of the nozzle seat 1 is an arc-shaped surface 11, which is used to fit the surface of the counter-flow tower's main and auxiliary pipes. A flow guide hole is provided on the nozzle seat 1, which extends along the axial direction of the nozzle seat 1. A threaded groove 12 is provided on the inner side wall of the flow guide hole. The flow guide cone 3 is coaxially arranged with the nozzle seat 1 and is threadedly connected to the inside of the flow guide hole. The diameter of the inner side wall of the flow guide cone 3 gradually decreases along the water flow direction. The sprinkler bracket 2 is provided on the lower end face of the nozzle seat 1.

[0034] Reference Figure 2 and Figure 3 The sprinkler bracket 2 includes a mounting cylinder 21 and a mounting bracket 22. The mounting cylinder 21 is coaxially arranged with the nozzle seat 1. The mounting cylinder 21 is provided with three locking blocks 23, which are distributed circumferentially along the axis of the mounting cylinder 21 on the inner side wall. The outer side wall of the nozzle seat 1 is provided with three locking grooves 13, which correspond one-to-one with the three locking blocks 23. The locking grooves 13 include an inlet groove 131, an annular groove 132, and a receiving groove 133. The inlet groove 131 extends in a direction parallel to the axis of the nozzle seat 1. The lower end of the nozzle seat 1 penetrates the bottom of the nozzle seat 1. One end of the annular groove 132 is connected to the other end of the inlet groove 131. The annular groove 132 extends circumferentially along the nozzle seat 1. The receiving groove 133 extends in a direction parallel to the axis of the nozzle seat 1. One end of the receiving groove 133 is set on the other end of the annular groove 132. The height of the other end of the receiving groove 133 is lower than the height of the annular groove 132. Under the action of its own weight, the mounting cylinder 21 keeps the locking block 23 in the receiving groove 133. A guide slope 134 is provided between the groove side wall of the inlet groove 131 and the bottom wall of the nozzle seat 1.

[0035] Reference Figure 4 and Figure 5The mounting bracket 22 is a two-legged bracket, comprising two vertical sections 221, two concave rounded corner sections 222, two concave rounded corner sections 223, and a connecting section 224. All three sections are located in the same plane, and the axis of the mounting cylinder 21 lies within this plane. The cross-sections of the vertical sections 221, 222, and 223 are elliptical. The upper end of each vertical section 221 is fixedly connected to the lower end face of the mounting cylinder 21. The two concave rounded corner sections 222 correspond to the two vertical sections 221, and one end of each concave rounded corner section 222 is fixedly positioned on the lower end face of the mounting cylinder 21. At the lower end of the vertical section 221, two concave rounded corner sections 223 correspond to two concave rounded corner sections 222. One end of the concave rounded corner section 223 is fixedly set on the other end of the concave rounded corner section 222. The connecting section 224 is coaxially set with the mounting cylinder 21. The other end of the concave rounded corner section 223 is fixedly set on the outer side wall of the connecting section 224. The connection between the concave rounded corner section 223 and the connecting section 224 is located at 2 / 3 of the height of the connecting section 224. The mounting bracket 22 has two different installation states, which are respectively located in a plane perpendicular to the arc surface axis of the nozzle seat 1 and in a plane parallel to the arc surface axis of the nozzle seat 1.

[0036] Reference Figure 4 and Figure 5 The connection between the vertical section 221 and the mounting cylinder 21 is thickened. The upper end face of the connecting section 224 is round and blunt. The lower end face of the connecting section 224 is provided with a rotating hole 225. The rotating hole 225 is coaxially arranged with the mounting cylinder 21 and is rotatably connected to the blade with a fixed axis.

[0037] The implementation principle of a sprinkler for a counterflow cooling tower in this application embodiment is as follows: by fitting the nozzle seat 1 arc surface 11 with the counterflow tower main pipe, and combining the two distribution methods of the sprinkler bracket 2 snap-fit ​​block 23, the plane direction of the mounting bracket 22 can be flexibly adjusted. With the complementary design of the azimuth angle of adjacent nozzles, the problem of uneven spraying caused by seasonal changes in cooling water consumption and differences in water pressure of different nozzles is solved, ensuring that water evenly covers all parts of the packing, giving full play to the cooling effect of the packing, and minimizing the water temperature.

[0038] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A sprinkler for a counter-flow cooling tower, characterized in that: The system includes a nozzle holder (1) and a sprinkler bracket (2). The nozzle holder (1) is mounted on the counter-current tower main pipe. The nozzle holder (1) has an arc-shaped surface (11) that fits the surface of the counter-current tower main pipe. The sprinkler bracket (2) includes a mounting cylinder (21) and a mounting bracket (22). The mounting bracket (22) is a two-legged bracket. The bottom of the mounting bracket (22) has a rotating hole (225) that is rotatably connected to a blade with a fixed axis. The two legs of the mounting bracket (22) and the rotating hole (225) are located at... In the same plane, the two feet of the mounting bracket (22) are set on the mounting cylinder (21). The mounting cylinder (21) is provided with a number of snap-fit ​​blocks (23). The snap-fit ​​blocks (23) are distributed circumferentially along the axis of the mounting cylinder (21). The nozzle seat (1) is provided with a number of snap-fit ​​grooves (13). The snap-fit ​​grooves (13) are used to accommodate the snap-fit ​​blocks (23). The mounting bracket (22) has two different installation states. The plane in which the mounting bracket (22) is located is parallel to or perpendicular to the axis of the arc surface (11).

2. A sprinkler for a counter-flow cooling tower according to claim 1, characterized in that: The snap-fit ​​groove (13) includes an inlet groove (131), an annular groove (132), and a receiving groove (133). The inlet groove (131) extends along the axial direction of the nozzle seat (1), and one end of the inlet groove (131) penetrates the bottom of the nozzle seat (1). The annular groove (132) extends along the outer arc surface of the nozzle seat (1), and one end of the annular groove (132) is connected to the side wall of the inlet groove (131). The receiving groove (133) extends along the axial direction of the nozzle seat (1), and one end of the receiving groove (133) is connected to the other end of the annular groove (132). The bottom height of the receiving groove (133) is lower than that of the annular groove (132).

3. A sprinkler for a counter-flow cooling tower according to claim 2, characterized in that: One end of the inlet groove (131) is provided with a guide slope (134) to facilitate the entry of the snap-fit ​​block (23).

4. A sprinkler for a counter-flow cooling tower according to claim 1, characterized in that: A guide cone (3) is provided on the nozzle seat (1), and the diameter of the guide cone (3) gradually decreases along the direction from the nozzle seat (1) to the sprinkler bracket (2).

5. A sprinkler for a counter-flow cooling tower according to claim 4, characterized in that: The guide cone (3) is connected to the nozzle seat (1) by a thread, thereby changing the distance between the guide cone and the blade.

6. A sprinkler for a counter-flow cooling tower according to claim 1, characterized in that: The cross-section of the mounting bracket (22) is elliptical.

7. A sprinkler for a counter-flow cooling tower according to claim 1, characterized in that: The rotating hole (225) is coaxially arranged with the mounting cylinder (21).

8. A sprinkler for a counter-flow cooling tower according to claim 1, characterized in that: The mounting bracket (22) includes two vertical sections (221), two concave rounded corner sections (222), two concave rounded corner sections (223), and a connecting section (224). One end of each of the two vertical sections (221) is mounted on the mounting cylinder (21). One end of each concave rounded corner section (222) is mounted on the other end of the vertical section (221). One end of each concave rounded corner section (223) is mounted on the other end of the concave rounded corner section (222). The other ends of each of the two concave rounded corner sections (223) are mounted on the connecting section (224), and the connection point is located at 2 / 3 of the height of the connecting section (224). The rotating hole (225) is located at the bottom of the connecting section (224).

9. A sprinkler for a counter-flow cooling tower according to claim 8, characterized in that: The top of the connecting segment (224) is a rounded blunt head.

10. A sprinkler for a counter-flow cooling tower according to claim 1, characterized in that: The connection between the mounting bracket (22) and the mounting cylinder (21) is thickened.