A cooling tower membrane suspended packing

By using an interlaced left- and right-sloping wave packing layer and a liquid-absorbing cotton plate with ventilation holes, the problems of air duct blockage and low air cooling efficiency are solved, achieving efficient liquid cooling and heat dissipation.

CN224552201UActive Publication Date: 2026-07-24ANHUI XINLIANGYAN REFRIGERATION EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI XINLIANGYAN REFRIGERATION EQUIPMENT TECHNOLOGY CO LTD
Filing Date
2025-08-26
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing cooling tower film-suspended packing is prone to clogging the air duct, resulting in reduced air cooling efficiency. In addition, the air duct of ordinary corrugated packing is too large, resulting in insufficient air cooling efficiency.

Method used

Design an interlaced left-sloping wave and right-sloping wave packing layer, with liquid-absorbing cotton plates interlaced and fixedly connected between the packing layers, and ventilation holes opened on the liquid-absorbing cotton plates to form a cooling cavity to increase the contact area between air and water and the residence time of air.

Benefits of technology

It improves the contact efficiency between air and water, enhances the cooling effect of the liquid, and achieves a sufficient heat dissipation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a cooling tower thin film suspension filler, which comprises a cooling tower water supply main pipe, a first filler layer and a second filler layer are staggered and wound outside the cooling tower water supply main pipe, the first filler layer and the second filler layer are both wavy, the first filler layer is a left oblique wave, and the second filler layer is a right oblique wave, the inner part of the wave trough of the first filler layer and the second filler layer is fixedly connected with a first liquid absorbing cotton plate and a second liquid absorbing cotton plate at equal intervals, and ventilation holes are formed in the middle part of the first liquid absorbing cotton plate and the two sides of the second liquid absorbing cotton plate. The structure provided by the application can make water flow downwards from the upper end of the first filler layer and the second filler layer, and make wind blow upwards between the first filler layer and the second filler layer, so that the wind and the flowing water are fully contacted, the liquid can be cooled, and the residence time of the wind can be increased through the ventilation holes formed in the first liquid absorbing cotton plate and the second liquid absorbing cotton plate, so that the liquid can be fully cooled.
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Description

Technical Field

[0001] This application relates to the field of cooling tower technology, and in particular to a thin-film suspended packing for cooling towers. Background Technology

[0002] A cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and release it into the atmosphere to lower the water temperature. Its cooling effect is achieved by the heat exchange between water and air flow to generate steam. The steam evaporates and carries away the heat, thus achieving heat dissipation through evaporation, convection, and radiation. This process dissipates waste heat generated in industrial processes or refrigeration and air conditioning systems to lower the water temperature and ensure the normal operation of the system. The device is generally barrel-shaped, hence the name cooling tower.

[0003] When using cooling towers, packing material is needed to increase the contact area between air and water, thereby increasing the cooling efficiency of the water. However, when using ordinary cooling tower film-suspended packing material, the air duct will be blocked due to the packing material adhering to the surface. On the other hand, when using wavy cooling tower film-suspended packing material that leaves the air duct open, the cooling efficiency of the air is reduced due to the larger air duct. Therefore, we have proposed a new type of cooling tower film-suspended packing material. Utility Model Content

[0004] This application provides a thin-film suspended packing for cooling towers to solve the problems mentioned above.

[0005] This application provides a thin-film suspended packing for cooling towers, comprising:

[0006] The cooling tower water supply main pipe has a first packing layer and a second packing layer interlaced around its outer side;

[0007] Both the first and second filler layers are wavy, with the first filler layer being a left-sloping wave and the second filler layer being a right-sloping wave.

[0008] The first and second filler layers are both fixedly connected at equal intervals to the corrugated grooves of the first and second filler layers. Ventilation holes are opened through the middle of the first and second filler layers and on both sides of the second filler layer.

[0009] Preferably, a cooling cavity exists between the first absorbent cotton plate and the second absorbent cotton plate.

[0010] Preferably, the first filler layer and the second filler layer are pressed together.

[0011] Preferably, the first absorbent cotton plate and the second absorbent cotton plate are alternately arranged inside the corrugated groove.

[0012] Preferably, the corrugated strips of the first filler layer and the corrugated strips of the second filler layer are arranged intersectingly.

[0013] Preferably, both the first absorbent cotton plate and the second absorbent cotton plate are semi-circular.

[0014] The technical solutions provided in this application have the following advantages compared with the prior art:

[0015] In the structure provided in this application embodiment, water flows downward from the upper end of the first and second packing layers, and air blows upward between the first and second packing layers. The air and the flowing water are in full contact, thereby cooling the liquid. Furthermore, the ventilation holes opened on the first and second absorbent cotton plates can increase the residence time of the air, thereby enabling sufficient heat dissipation from the liquid. Attached Figure Description

[0016] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 For the present utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 This is a structural diagram of the second filler layer of this utility model;

[0021] Figure 4 This is a structural diagram of the first filler layer of this utility model.

[0022] In the diagram: 1. Cooling tower water supply main pipe; 2. First packing layer; 3. Second packing layer; 4. Cooling cavity; 5. Corrugated groove; 6. First absorbent cotton plate; 7. Second absorbent cotton plate; 8. Ventilation hole. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0024] Various embodiments of this application may exist in the form of a range. It should be understood that the description in the form of a range is merely for convenience and brevity and should not be construed as a rigid limitation on the scope of this application. Therefore, it should be considered that the range description has specifically disclosed all possible sub-ranges and single numerical values ​​within that range. For example, it should be considered that the range description from 1 to 6 has specifically disclosed sub-ranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., and single numbers within the range, such as 1, 2, 3, 4, 5, and 6, regardless of the range. In addition, whenever a numerical range is indicated in this application, it means including any referenced number (fraction or integer) within the indicated range. Unless otherwise specified, all raw materials, reagents, instruments, and equipment used in this application can be purchased commercially or prepared using existing equipment.

[0025] In this application, unless otherwise stated, directional terms such as "upper" and "lower" specifically refer to the drawing directions in the accompanying drawings. Furthermore, in this application, the terms "comprising," "including," etc., mean "including but not limited to." In this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. In this application, "and / or" describes the relationship between related objects, indicating that three relationships may exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone. A and B can be singular or plural. In this application, "at least one" means one or more, and "more than one" means two or more. "At least one," "at least one of the following," or similar expressions refer to any combination of these items, including any combination of a single item or a plural item. For example, "at least one of a, b, or c", or "at least one of a, b, and c", can both mean: a, b, c, ab, i.e., a and b, ac, bc, or abc, where a, b, and c can be a single or multiple.

[0026] like Figures 1-4 As shown in the figure, this application provides a cooling tower film suspension packing, comprising:

[0027] The cooling tower water supply main pipe 1 has a first packing layer 2 and a second packing layer 3 interlaced around its outer side;

[0028] Both the first filler layer 2 and the second filler layer 3 are wavy, with the first filler layer 2 being a left-sloping wave and the second filler layer 3 being a right-sloping wave.

[0029] The first absorbent cotton plate 6 and the second absorbent cotton plate 7 are fixedly connected at equal intervals in the corrugated groove 5 of the first filler layer 2 and the second filler layer 3. Ventilation holes 8 are opened through the middle of the first absorbent cotton plate 6 and the two sides of the second absorbent cotton plate 7.

[0030] like Figure 3 and Figure 4 As shown, there is a cooling cavity 4 between the first absorbent cotton plate 6 and the second absorbent cotton plate 7.

[0031] Specifically: air can enter the interior of cooling cavity 4.

[0032] like Figure 1 As shown, the first filler layer 2 and the second filler layer 3 are pressed together.

[0033] Specifically: the first packing layer 2 and the second packing layer 3 adopt packing layers that are already available on the market.

[0034] like Figure 3 and Figure 4 As shown, the first absorbent cotton plate 6 and the second absorbent cotton plate 7 are alternately arranged inside the corrugated groove 5.

[0035] Specifically: A first absorbent cotton plate 6 and a second absorbent cotton plate 7 are installed inside the wave groove 5. The first absorbent cotton plate 6 and the second absorbent cotton plate 7 have the same shape.

[0036] like Figure 1 and Figure 2 As shown, the corrugated ribs of the first filler layer 2 and the corrugated ribs of the second filler layer 3 are arranged intersectingly.

[0037] Specifically: the wavy ridges are arranged in a cross pattern so that the first filler layer 2 and the second filler layer 3 are not tightly fitted together, thus leaving an air duct.

[0038] like Figure 3 and Figure 4 As shown, both the first absorbent cotton plate 6 and the second absorbent cotton plate 7 are semi-circular.

[0039] Specifically: the arc shape of the first absorbent cotton plate 6 and the second absorbent cotton plate 7 is the same as the shape of the corrugated groove 5.

[0040] Principle: When the equipment is in use, the first packing layer 2 and the second packing layer 3 are attached together and then wrapped around the outside of the cooling tower water supply main pipe 1, and multiple layers are wrapped. In this way, the shape of the first packing layer 2 and the second packing layer 3 will not be affected by the wrapping, and there will be an air duct between the first packing layer 2 and the second packing layer 3.

[0041] Furthermore, each cooling cavity 4 also serves as an air passage. When the first packing layer 2 and the second packing layer 3 are in use, the cooling tower water supply main 1 is set vertically, and the first packing layer 2 and the second packing layer 3 are set vertically along with the cooling tower water supply main 1. Water flows downward from the upper end of the first packing layer 2 and the second packing layer 3, and air blows upward from between the first packing layer 2 and the second packing layer 3. The air and the flowing water come into full contact, thereby cooling the liquid. In addition, the ventilation holes 8 opened on the first absorbent cotton plate 6 and the second absorbent cotton plate 7 can increase the residence time of the air, thereby enabling the liquid to dissipate heat fully.

[0042] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed in this application.

Claims

1. A type of thin-film suspended packing for cooling towers, characterized in that, include: The cooling tower water supply main pipe (1) has a first packing layer (2) and a second packing layer (3) interlaced around its outer side; Both the first filler layer (2) and the second filler layer (3) are wavy, with the first filler layer (2) being a left-sloping wave and the second filler layer (3) being a right-sloping wave. The first absorbent cotton plate (6) and the second absorbent cotton plate (7) are fixedly connected at equal intervals in the corrugated groove (5) of the first filler layer (2) and the second filler layer (3). Ventilation holes (8) are opened through the middle of the first absorbent cotton plate (6) and the two sides of the second absorbent cotton plate (7).

2. The cooling tower film suspension packing according to claim 1, characterized in that: A cooling cavity (4) exists between the first absorbent cotton plate (6) and the second absorbent cotton plate (7).

3. The cooling tower film suspension packing according to claim 1, characterized in that: The first filler layer (2) and the second filler layer (3) are pressed together.

4. The cooling tower film suspension packing according to claim 1, characterized in that: The first absorbent cotton plate (6) and the second absorbent cotton plate (7) are alternately arranged inside the corrugated groove (5).

5. The cooling tower film suspension packing according to claim 1, characterized in that: The corrugated strips of the first filler layer (2) are arranged to intersect with the corrugated strips of the second filler layer (3).

6. The cooling tower film suspension packing according to claim 1, characterized in that: Both the first absorbent cotton plate (6) and the second absorbent cotton plate (7) are semi-circular.