A multi-degree of freedom probe holder

Abstract

The utility model relates to metal surface detection technical field, and disclose a kind of multi-degree-of-freedom probe holder, according to the working requirement of detection probe using the working structure of multidirectional adjustable, detection probe is installed and supported using rotary support and overturning support cooperation to detection probe, the axial rotation and inclination overturning adjustment work of detection probe can be realized by the support auxiliary of rotary support and overturning support, the displacement support of machine tool headstock is adjusted by multidirectional action, so that the device can satisfy the detection support demand of different types of work surface, it is beneficial to the improvement of detection probe detection accuracy and work flexibility, rotary support and overturning support are independently driven by rotary drive motor and overturning drive motor respectively, adjustment is fast and accurate and does not need manual operation auxiliary, can effectively improve the operation convenience of device, and rotary support and overturning support all use detachable mounting structure, it is beneficial to the improvement of device maintenance convenience.

Description

Technical Field

[0001] This utility model relates to the field of metal surface detection technology, specifically a multi-degree-of-freedom probe holder. Background Technology

[0002] In many fields such as industrial processing, scientific research, and medical diagnosis, various probes are often required to accurately detect target objects. For example, in metal processing, in order to accurately inspect the dimensions and condition of the machined workpiece, it is often necessary to use detection probes to perform precise dimensional measurements, surface quality inspections, and positioning and marking of specific locations on the workpiece.

[0003] As a core component of the inspection process, the inspection probe needs to be supported and installed using a dedicated mounting bracket. Traditional probe holders typically only provide movement in a limited number of fixed directions, making it difficult to meet the inspection needs of complex-shaped workpieces at different angles and positions. For example, for workpieces with curved surfaces, inclined surfaces, or deep holes, conventional probe holders cannot flexibly adjust the probe to the optimal inspection position, resulting in low inspection efficiency and potential blind spots that affect product quality control. Therefore, a multi-degree-of-freedom probe holder is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a multi-degree-of-freedom probe holder to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-degree-of-freedom probe holder, comprising a mounting bracket, a rotary drive motor, a rotary support, a flip drive motor, and a flip support. The rotary support is rotatably mounted on the lower part of the mounting bracket by the rotary drive motor, and the flip support is fixedly rotated and mounted on the middle part of the rotary support by the flip drive motor. A probe mounting base is provided at the lower part of the flip support.

[0006] The rotating support is provided with a fitting ring seat and a limiting bolt on the docking side. The rotating support is detachably installed on the lower end of the rotating drive motor shaft by fitting and positioning the fitting ring seat and fastening the limiting bolt. A docking shaft seat is rotatably installed in the middle of the rotating support. A fastening bolt is provided in the middle of the docking shaft seat. The flipping support is detachably installed on the outside of the docking shaft seat by fastening bolt.

[0007] Preferably, the upper part of the mounting bracket is integrally fixed with a docking support block, and the docking support block has a bolt mounting hole in the middle.

[0008] Preferably, the lower part of the mounting bracket is fixed with a motor mounting base, the support part of the rotary drive motor is fixedly installed on the upper part of the motor mounting base by bolts, and the shaft end of the rotary drive motor movably passes through the motor mounting base.

[0009] Preferably, the upper part of the rotating support is fixed with a docking top seat, and the fitting ring seat is fixedly installed on the middle of the top side of the docking top seat. After installation, the fitting ring seat and the lower part of the motor mounting seat have a ring seat groove for rotatable fitting.

[0010] Preferably, the top side of the docking top seat is provided with a shaft slot, the shaft end of the rotary drive motor is fitted into the shaft slot, the side of the shaft of the rotary drive motor is provided with a positioning groove, after installation, the positioning groove is aligned and fitted with the positioning protrusion provided on the inner side of the shaft slot, the limiting bolt is threaded into the screw hole of the shaft end of the rotary drive motor, and the docking top seat is fixedly installed to the shaft end of the rotary drive motor by the limiting bolt.

[0011] Preferably, the aforementioned docking shaft seat is rotatably mounted on the front middle of the rotating support via a rotating shaft support. The rear of the flip support is provided with a shaft seat docking groove. The docking shaft seat is fitted into the shaft seat docking groove for installation. After installation, the fastening bolt is threaded into the screw hole in the middle of the docking shaft seat. The flip support is fastened and fixedly installed to the docking shaft seat by the fastening bolt.

[0012] Preferably, the aforementioned tilting drive motor is fixedly installed to the rear side of the rotating support by bolts. The shaft end of the tilting drive motor movably passes through the rear of the rotating support. A drive gear is fixedly installed on the shaft end of the tilting drive motor. Transmission tooth grooves are evenly opened on the outer periphery of the tilting support. The drive gear meshes with the transmission tooth grooves.

[0013] Preferably, the probe mounting base is fixedly installed on the lower part of the flip support by a side seat support, the probe mounting base has a probe positioning hole through the middle part, and the probe mounting base has a mounting screw hole through the upper part.

[0014] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0015] This probe holder adopts a multi-directional adjustable working structure according to the working requirements of the detection probe. The probe holder machine headstock is used as the mounting carrier, and the detection probe is installed and supported by a rotating support and a tilting support. With the support of the rotating support and the tilting support, the axial rotation and tilting adjustment of the detection probe can be realized. Through multi-directional adjustment and displacement support of the machine headstock, the device can meet the detection support requirements of different types of working surfaces, which is conducive to improving the detection accuracy and working flexibility of the detection probe.

[0016] The rotating support and the tilting support are driven independently by the rotating drive motor and the tilting drive motor respectively. The adjustment is quick and precise and does not require manual operation assistance, which can effectively improve the ease of operation of the device. In addition, both the rotating support and the tilting support adopt a detachable installation structure, which is convenient for disassembly and assembly, and facilitates the improvement of the ease of maintenance and repair of the device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall installation front structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall installation rear structure of this utility model;

[0020] Figure 3 A schematic diagram of the upper structure of the rotating support working assembly of this utility model;

[0021] Figure 4 This is a schematic diagram of the lower structure of the rotating support working assembly of this utility model;

[0022] Figure 5 This is a schematic diagram of the working installation structure of the flip support of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Mounting bracket; 2. Rotary drive motor; 3. Rotary support; 4. Tilting drive motor; 5. Tilting support; 6. Fitting ring seat; 7. Shaft slot; 8. Positioning groove; 9. Limit bolt; 10. Connecting shaft seat; 11. Fastening bolt; 12. Drive gear; 13. Probe mounting base. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce. Example

[0026] Please see Figure 1-5 This utility model provides a technical solution: a multi-degree-of-freedom probe frame, including a mounting bracket 1, a rotation drive motor 2, a rotation support 3, a tilt drive motor 4, and a tilt support 5. The mounting bracket 1 is used for overall mounting support of the device, as shown in the attached figure. Figure 1 As shown, in order to facilitate the docking installation of the mounting bracket 1, a docking support block is integrally fixed on the upper part of the mounting bracket 1. A bolt mounting hole is opened in the middle of the docking support block. The mounting bracket 1 is connected and installed to the external machine tool headstock or special mobile carrier by bolt fastening.

[0027] The rotating support 3 is driven to rotate and is mounted on the lower part of the mounting bracket 1 by the rotating drive motor 2, as shown in the attached figure. Figure 3 As shown, to facilitate the docking and installation of the rotary drive motor 2, a motor mounting base is fixed to the lower part of the mounting bracket 1. The support part of the rotary drive motor 2 is fixed to the upper part of the motor mounting base by bolts. The shaft end of the rotary drive motor 2 movably passes through the motor mounting base. To facilitate drive installation, a fitting ring seat 6 and a limiting bolt 9 are provided on the docking side of the rotary support 3. A docking top seat is fixed to the upper part of the rotary support 3. The fitting ring seat 6 is fixed to the middle of the top side of the docking top seat. The rotary support 3 is detachably installed on the lower end of the shaft of the rotary drive motor 2 by fitting and positioning the fitting ring seat 6 and fastening it with the limiting bolt 9. Specifically, after installation, the fitting ring seat 6 and the lower part of the motor mounting base have a ring seat groove for rotatable fitting and installation. To achieve transmission installation, a shaft slot 7 is provided in the middle of the top side of the docking top seat. The shaft end of the rotary drive motor 2 is fitted and inserted into the shaft slot 7. To achieve axial locking and limiting, as shown in the attached figure... Figure 4 As shown, a positioning groove 8 is provided on the side of the rotating shaft of the rotary drive motor 2. After installation, the positioning groove 8 is aligned and fitted with the positioning protrusion provided on the inner side of the shaft slot 7. The limiting bolt 9 is threaded into the screw hole at the end of the rotating shaft of the rotary drive motor 2. The mating top seat is fastened and fixedly installed to the end of the rotating shaft of the rotary drive motor 2 by the limiting bolt 9.

[0028] The tilting support 5 is mounted in the middle of the rotating support 3, driven by the tilting drive motor 4 to rotate on a fixed axis. Specifically, see attached... Figure 5As shown, in order to achieve the rotational support of the flip support 5, a docking shaft seat 10 is rotatably installed in the middle of the rotating support 3. The docking shaft seat 10 is rotatably installed in the middle of the front side of the rotating support 3 by means of a rotating shaft support. In order to facilitate docking installation, a shaft seat docking groove is provided in the rear of the flip support 5. The docking shaft seat 10 is fitted into the shaft seat docking groove for installation. In order to achieve installation limit, a fastening bolt 11 is provided in the middle of the docking shaft seat 10. After installation, the fastening bolt 11 is threaded into the screw hole in the middle of the docking shaft seat 10. The flip support 5 is fastened and fixedly installed to the docking shaft seat 10 by the fastening bolt 11. Both the rotating support 3 and the flip support 5 adopt a detachable installation structure, which is convenient for disassembly and assembly, and facilitates the improvement of the convenience of device maintenance and repair.

[0029] The tilting drive motor 4 is used for the rotation drive of the tilting support 5, as shown in the attached diagram. Figure 5 As shown, the tilting drive motor 4 is fixedly installed to the rear side of the rotating support 3 by bolts. The shaft end of the tilting drive motor 4 movably passes through the rear of the rotating support 3. To achieve working drive, a drive gear 12 is fixedly installed on the shaft end of the tilting drive motor 4. Transmission tooth grooves are evenly opened on the outer circumference of the tilting support 5, and the drive gear 12 meshes with the transmission tooth grooves. According to the working requirements of the detection probe, a multi-directional adjustable working structure is adopted. The probe holder machine headstock is used as the mounting carrier, and the rotating support 3 and the tilting support 5 are used to support the detection probe. With the support of the rotating support 3 and the tilting support 5, the axial rotation and tilting angle adjustment of the detection probe can be realized. Through multi-directional adjustment and the displacement support of the machine headstock, the device can meet the detection support requirements of different types of work surfaces, which is beneficial for inspection. To improve the accuracy and flexibility of the probe detection, the rotating support 3 and the flip support 5 are independently driven by the rotating drive motor 2 and the flip drive motor 4, respectively. Both the rotating drive motor 2 and the flip drive motor 4 are micro servo motors, and their structure can be referenced from the dual encoder micro servo motor MG4010E-i10 produced by Suzhou Kongyue Technology Co., Ltd. Adjustment is quick and accurate without manual assistance, effectively improving the ease of operation of the device. To facilitate the support and installation of the detection probe, a probe mounting base 13 is provided at the lower part of the flip support 5. The probe mounting base 13 is fixedly installed at the lower part of the flip support 5 by a side support. To facilitate the positioning and installation of the detection probe, a probe positioning hole is provided through the middle of the probe mounting base 13, and a mounting screw hole is provided through the upper part of the probe mounting base 13.

[0030] Working principle or structural principle: During installation, the device is installed on the side of the machine tool headstock or special mobile carrier through the mounting bracket 1, and the detection probe is installed on the lower part of the probe mounting base 13 under the flip support 5. Taking an ultrasonic probe as an example, after completion, the control wiring is connected and installed. During operation, the device is moved above the workpiece to be tested through the machine tool headstock or special mobile carrier. After the detection positioning is completed, the orientation and tilt angle of the detection probe are adjusted by the cooperation of the rotary drive motor 2 and the flip drive motor 4. Then, the machine tool headstock or special mobile carrier drives the detection probe to move above the working surface of the metal workpiece. The detection probe completes the detection work on the working surface of the metal workpiece. During the process, the working state of the detection probe can be dynamically adjusted by the cooperation of the rotary drive motor 2 and the flip drive motor 4 to ensure that the detection end of the detection probe is in a positive position with the working surface. The adjustment is fast and accurate and does not require manual operation assistance, which can ensure the accuracy of the detection data and the efficiency of the work.

[0031] When performing equipment maintenance, simply loosen and remove the limiting bolt 9 at the bottom of the rotary drive motor 2, and pull it down to separate and remove the rotary support 3 as a whole. Then loosen and remove the fastening bolt 11 in the middle of the flip support 5 to complete the disassembly and separation of the flip support 5. The disassembly and assembly are convenient and quick, which helps to improve the convenience of equipment maintenance.

[0032] In summary, this probe holder adopts a multi-directional adjustable working structure based on the working requirements of the detection probe. The probe holder machine headstock serves as the mounting carrier, and the detection probe is supported by a rotating support 3 and a tilting support 5. The axial rotation and tilting adjustment of the detection probe can be achieved through the support of the rotating support 3 and the tilting support 5. This multi-directional adjustment, combined with the displacement support of the machine headstock, allows the device to meet the detection support requirements of different types of work surfaces, improving the detection accuracy and working flexibility of the probe. The rotating support 3 and the tilting support 5 are independently driven by the rotating drive motor 2 and the tilting drive motor 4, respectively, allowing for quick and accurate adjustments without manual intervention, effectively improving the ease of operation. Furthermore, both the rotating support 3 and the tilting support 5 adopt a detachable mounting structure, facilitating easy assembly and disassembly and improving the convenience of maintenance and repair.

[0033] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A multi-degree-of-freedom probe holder, comprising a mounting bracket (1), a rotary drive motor (2), a rotary support (3), a tilting drive motor (4), and a tilting support (5), characterized in that, The rotating support (3) is driven to rotate and installed on the lower part of the mounting bracket (1) by the rotating drive motor (2), and the flip support (5) is driven to rotate on the fixed axis and installed in the middle part of the rotating support (3) by the flip drive motor (4). The lower part of the flip support (5) is provided with a probe mounting seat (13). The rotating support (3) is provided with a fitting ring seat (6) and a limiting bolt (9) on the docking side. The rotating support (3) is detachably installed on the lower end of the rotating shaft of the rotating drive motor (2) by fitting the fitting ring seat (6) and fastening the limiting bolt (9). The docking shaft seat (10) is rotatably installed in the middle of the rotating support (3). The middle of the docking shaft seat (10) is provided with a fastening bolt (11). The flipping support (5) is detachably installed on the outside of the docking shaft seat (10) by fastening the fastening bolt (11).

2. The multi-degree-of-freedom probe holder according to claim 1, characterized in that, The upper part of the mounting bracket (1) is integrally fixed with a docking support block, and the middle part of the docking support block is provided with a bolt mounting hole.

3. A multi-degree-of-freedom probe holder according to claim 2, characterized in that, The lower part of the mounting bracket (1) is fixed with a motor mounting base, and the support part of the rotary drive motor (2) is fixedly installed on the upper part of the motor mounting base by bolts. The shaft end of the rotary drive motor (2) moves through the motor mounting base.

4. A multi-degree-of-freedom probe holder according to claim 3, characterized in that, The upper part of the rotating support (3) is fixed with a docking top seat, and the fitting ring seat (6) is fixedly installed on the middle of the top side of the docking top seat. After installation, the fitting ring seat (6) and the lower part of the motor mounting seat have a ring seat groove for rotational fitting.

5. A multi-degree-of-freedom probe holder according to claim 4, characterized in that, The top side of the docking top seat is provided with a shaft slot (7). The shaft end of the rotary drive motor (2) is fitted and inserted into the shaft slot (7). The side of the shaft of the rotary drive motor (2) is provided with a positioning groove (8). After installation, the positioning groove (8) is aligned and fitted with the positioning protrusion provided on the inner side of the shaft slot (7). The limiting bolt (9) is threaded into the screw hole of the shaft end of the rotary drive motor (2). The docking top seat is fastened and fixedly installed to the shaft end of the rotary drive motor (2) by the limiting bolt (9).

6. A multi-degree-of-freedom probe holder according to claim 1, characterized in that, The docking shaft seat (10) is mounted on the front middle of the rotating support (3) by means of a rotating shaft support. The rear part of the flip support (5) is provided with a shaft seat docking groove. The docking shaft seat (10) is fitted and inserted into the shaft seat docking groove. After installation, the fastening bolt (11) is threaded into the screw hole in the middle of the docking shaft seat (10). The flip support (5) is fastened and fixedly installed to the docking shaft seat (10) by the fastening bolt (11).

7. A multi-degree-of-freedom probe holder according to claim 6, characterized in that, The flip drive motor (4) is fixedly installed on the rear side of the rotating support (3) by bolts. The shaft end of the flip drive motor (4) moves through the rear part of the rotating support (3). The shaft end of the flip drive motor (4) is fixedly installed with a drive gear (12). The outer circumference of the flip support (5) is evenly provided with transmission tooth grooves. The drive gear (12) meshes with the transmission tooth grooves.

8. A multi-degree-of-freedom probe holder according to claim 7, characterized in that, The probe mounting base (13) is fixedly installed on the lower part of the flip support (5) by the side seat support. The probe mounting base (13) has a probe positioning hole through the middle part and a mounting screw hole through the upper part.

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