A dyeing uniformity inspection device

Abstract

The utility model provides a kind of evenness of dyeing inspection device, belong to textile equipment technical field. Including conveyer bed, the side surface of conveyer bed is fixedly connected with servo motor, the top of conveyer bed is fixedly connected with support frame, limiting component, limiting component is used to ensure that different size cloth keeps in center position when transmission, limiting component is connected with support frame, compact component, compact component is used to compact the cloth of camera scanning area, compact component is connected with support frame, by setting limiting component, according to the size of cloth, by rotating handle adjustment limiting plate spacing, different size cloth keeps in center position when transmission, it is convenient for subsequent scanning collection, let dyeing inspection be more comprehensive and specific, finally utilize linear array camera to the cloth after dyeing scanning collection, analysis is carried out by image analyzer, can calculate color parameter difference, dyeing unevenness index etc., improve the inspection efficiency.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and in particular to a dyeing uniformity testing device. Background Technology

[0002] In the textile and dyeing industries, fabric dyeing uniformity is one of the key indicators for measuring product quality. Uniformly dyed fabrics not only have an attractive appearance but also exhibit more stable performance during subsequent processing and use, better meeting market and customer demands. With consumers' increasing demands for textile quality and intensifying market competition, accurately and efficiently inspecting fabric dyeing uniformity has become a crucial step for enterprises to ensure product quality and enhance competitiveness.

[0003] In recent years, some enterprises have begun to use simple instruments to assist in testing, such as colorimeters. Although colorimeters can quantify color differences to a certain extent, they can only measure local points on the fabric and are difficult to conduct comprehensive and continuous testing on the entire fabric. They are also difficult to reflect the overall dyeing uniformity of the fabric. Moreover, these traditional testing methods often require frequent manual sampling and operation, which cannot be effectively integrated with the production process and makes it difficult to achieve real-time monitoring and online testing of the fabric dyeing process. Therefore, this application provides a dyeing uniformity testing device to meet the needs. Utility Model Content

[0004] The technical problem to be solved by this invention is to provide a dyeing uniformity testing device to solve the problem that it is difficult to conduct comprehensive and continuous testing on the entire fabric.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A dyeing uniformity inspection device includes a conveyor, a servo motor fixedly connected to the side of the conveyor, a support frame fixedly connected to the top of the conveyor, a limiting component for ensuring that fabrics of different sizes remain in the center position during transmission, the limiting component being connected to the support frame, and a clamping component for clamping the fabric in the camera scanning area, the clamping component being connected to the support frame.

[0007] Optionally, an image analyzer is fixedly connected to the top of the support frame, an illumination lamp holder is fixedly connected to the inner side of the support frame, and a line scan camera is fixedly connected to the inner side of the illumination lamp holder.

[0008] Optionally, the limiting component includes a movable plate fixedly connected to the front of the support frame, a mounting bracket fixedly connected to the end of the movable plate away from the support frame, a limiting rod fixedly connected to the inner side of the mounting bracket, a crank handle rotatably connected to the outer side of the mounting bracket, a bidirectional threaded rod fixedly connected to the end of the crank handle extending to the inner side of the mounting bracket, a moving block threadedly connected to the outer side of the bidirectional threaded rod, and a limiting plate fixedly connected to the inner side of the moving block.

[0009] Optionally, the number of limiting plates is two sets, and they are symmetrically distributed on the inner side of the mounting frame.

[0010] Optionally, the clamping assembly includes a connecting frame fixedly connected to the inner side of the support frame, a slide rod fixedly connected to the inner side of the connecting frame, an X-shaped movable frame slidably connected to the outer side of the slide rod, and a spring fixedly connected between the X-shaped movable frame and the inner side of the connecting frame.

[0011] Optionally, a fixing plate is fixedly connected to the bottom of the X-shaped movable frame, and a roller is rotatably connected to the inner side of the fixing plate.

[0012] Optionally, the number of rollers is two sets, and they are symmetrically distributed at the bottom of the X-shaped movable frame.

[0013] Compared with the prior art, this utility model has at least the following beneficial effects:

[0014] In the above scheme, by setting a limiting component, the distance between the limiting plates can be adjusted by turning the handle according to the different sizes of the fabric, so that fabrics of different sizes are kept in the center position during transmission, which facilitates subsequent scanning and acquisition, and makes the dyeing inspection more comprehensive and specific. Finally, the dyed fabric is scanned and acquired by a line scan camera, and then analyzed by an image analyzer. It can calculate the color parameter difference, dyeing unevenness index, etc., and present the results with intuitive charts and data, eliminating the need for manual comparison and improving inspection efficiency.

[0015] By setting up a clamping component, the spring squeezes the movable frame, which drives the roller to clamp the fabric in the scanning area. The roller can rotate without affecting the fabric feeding, thus avoiding wrinkles in the fabric during scanning and ensuring that the scanning imaging results are not affected. Attached Figure Description

[0016] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the specification, further serve to explain the principles of the present invention and enable those skilled in the art to implement and use the present invention.

[0017] Figure 1 A schematic diagram of the front structure of the staining uniformity testing device;

[0018] Figure 2A schematic diagram of the back structure of the staining uniformity testing device;

[0019] Figure 3 This is a partial structural diagram of the staining uniformity testing device.

[0020] Figure 4 A schematic diagram of the limiting component structure of the dyeing uniformity testing device;

[0021] Figure 5 This is a schematic diagram of the pressing component structure of the dyeing uniformity testing device.

[0022] Figure label:

[0023] 1. Conveyor; 2. Servo motor; 3. Support frame; 4. Image analyzer; 5. Lighting fixture; 6. Line scan camera; 7. Limiting assembly; 701. Movable plate; 702. Mounting bracket; 703. Limiting rod; 704. Handle; 705. Bidirectional threaded rod; 706. Moving block; 707. Limiting plate; 8. Clamping assembly; 801. Connecting frame; 802. Slide rod; 803. Spring; 804. X-shaped movable frame; 805. Fixed plate; 806. Roller.

[0024] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0025] The present invention provides a dyeing uniformity testing device in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0026] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0027] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0028] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0029] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0030] like Figure 1 and Figure 2As shown, an embodiment of this utility model provides a dyeing uniformity inspection device, including a conveyor 1, a servo motor 2 fixedly connected to the side of the conveyor 1, a support frame 3 fixedly connected to the top of the conveyor 1, a limiting component 7 for ensuring that fabrics of different sizes remain in the center position during transmission, the limiting component 7 being connected to the support frame 3, a pressing component 8 for pressing the fabric in the camera scanning area, the pressing component 8 being connected to the support frame 3, an image analyzer 4 fixedly connected to the top of the support frame 3, an illumination lamp holder 5 fixedly connected to the inner side of the support frame 3, and a line scan camera 6 fixedly connected to the inner side of the illumination lamp holder 5. The dyeing uniformity inspection device provided by this application not only The dyed fabric can be scanned and acquired using a line scan camera 6. The acquired fabric images can be analyzed using an image analyzer 4 to calculate color parameter differences and dyeing unevenness indices in different parts of the fabric. The dyeing test results are presented in intuitive charts and data. The limiting component 7 keeps fabrics of different sizes in the center area during transport, ensuring that subsequent scanning and acquisition are not affected. At the same time, the pressing component 8 presses the fabric in the scanning area to prevent wrinkles from appearing during scanning, thus avoiding affecting the scanning imaging results. Meanwhile, the rotating roller 806 does not affect the transport of the fabric, facilitating the transfer of the fabric and improving the efficiency of dyeing inspection.

[0031] In this embodiment, as Figures 1 to 4 As shown, the limiting assembly 7 includes a movable plate 701 fixedly connected to the front of the support frame 3. A mounting frame 702 is fixedly connected to the end of the movable plate 701 away from the support frame 3. A limiting rod 703 is fixedly connected to the inner side of the mounting frame 702. A crank 704 is rotatably connected to the outer side of the mounting frame 702. A bidirectional threaded rod 705 is fixedly connected to one end of the crank 704 extending to the inner side of the mounting frame 702. A moving block 706 is threadedly connected to the outer side of the bidirectional threaded rod 705. A limiting plate 707 is fixedly connected to the inner side of the moving block 706. There are two sets of limiting plates 707, symmetrically distributed on the inner side of the mounting frame 702. At this time, by turning on the servo motor 2, the inner conveyor belt of the conveyor 1 is made to rotate at a uniform speed. The dyed fabric is placed on one side of the conveyor 1. By pressing down the movable plate 701, the bottom of the mounting frame 702 is brought close to the conveyor belt. At the same time, the rocker handle 704 is turned so that the moving block 706 drives the limiting plate 707 to move along the thread. According to the different sizes of the fabric, the appropriate spacing is adjusted according to the scale on the top of the mounting frame 702 so that the fabric can be conveyed according to the gap between the two sets of limiting plates 707. This makes it easy to keep the fabric in the center position during conveying, so that subsequent scanning and acquisition are not affected, and the dyeing inspection is more comprehensive and specific.

[0032] In this embodiment, as Figures 1 to 5As shown, the clamping assembly 8 includes a connecting frame 801 fixedly connected to the inner side of the support frame 3. A slide rod 802 is fixedly connected to the inner side of the connecting frame 801, and an X-shaped movable frame 804 is slidably connected to the outer side of the slide rod 802. A spring 803 is fixedly connected between the slide rod 802 and the inner side of the connecting frame 801. A fixing plate 805 is fixedly connected to the bottom of the X-shaped movable frame 804, and a roller 806 is rotatably connected to the inner side of the fixing plate 805. There are two sets of rollers 806, symmetrically distributed at the bottom of the X-shaped movable frame 804. When the fabric reaches the scanning area of ​​the line scan camera 6, the brightness is increased by turning on the lighting fixture 5, so that the line scan camera 6 can acquire clear, high-quality images. The scanning speed of the camera is matched with the conveying speed of the fabric, ensuring that image information can be acquired completely and continuously during the uniform movement of the fabric. The process involves using the spring 803 inside the connecting frame 801 to press the X-shaped movable frame 804, causing the X-shaped movable frame 804 to press down on the fixed plate 805. This drives the two sets of rollers 806 to press the dyed fabric in the scanning area below. Simultaneously, the rollers 806 rotate while pressing, without affecting the uniform conveying of the fabric. This significantly improves the dyeing inspection efficiency, eliminating the need for manual comparison, which is inefficient. Finally, the image analyzer 4 analyzes the image and assesses the uniformity of fabric dyeing based on the distribution of color parameters. Uniformly dyed fabrics appear as having a relatively consistent color distribution in the image, while unevenly dyed areas show color differences. By analyzing these color differences, the dyeing uniformity can be quantitatively assessed, thus achieving the effect of inspecting whether the fabric dyeing is uniform.

[0033] The working principle of the technical solution provided by this utility model is as follows:

[0034] In use, by turning on the servo motor 2, the inner conveyor belt of the conveyor bed 1 rotates at a uniform speed. The dyed fabric is placed on one side of the conveyor bed 1. By pressing down the movable plate 701, the bottom of the mounting frame 702 is brought close to the conveyor belt. At the same time, the rocker handle 704 is turned, causing the moving block 706 to move the limiting plate 707 along the thread. Depending on the size of the fabric, the appropriate spacing is adjusted according to the scale on the top of the mounting frame 702, allowing the fabric to be conveyed according to the gap between the two sets of limiting plates 707. This ensures that the fabric is kept in the center during conveying, facilitating subsequent scanning and acquisition without interference, and making the dyeing inspection more comprehensive and specific. When the fabric reaches the scanning area of ​​the line scan camera 6, the brightness is increased by turning on the lighting fixture 5, allowing the line scan camera 6 to acquire clear, high-quality images. The scanning speed of the camera is matched with the conveying speed of the fabric to ensure that... During the uniform movement of the fabric, image information can be collected completely and continuously. At the same time, the spring 803 inside the connecting frame 801 squeezes the X-moving frame 804, causing the X-moving frame 804 to press down on the fixed plate 805. This drives the two sets of rollers 806 to press the dyed fabric in the scanning area below. As the conveyor belt moves, the rollers 806 rotate while pressing, without affecting the uniform conveying of the fabric. Compared with manual comparison, this greatly improves the efficiency of dyeing inspection. Finally, the image analyzer 4 is used to analyze the image and evaluate the uniformity of fabric dyeing based on the distribution of color parameters. Because uniformly dyed fabric appears to have a relatively consistent color distribution in the image, while unevenly dyed areas will show color differences. By analyzing these color differences, the uniformity of dyeing can be quantitatively evaluated, thereby achieving the effect of inspecting whether the fabric dyeing is uniform.

[0035] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A dyeing uniformity testing device, comprising a conveyor machine (1), characterized in that, A servo motor (2) is fixedly connected to the side of the conveyor (1), and a support frame (3) is fixedly connected to the top of the conveyor (1). The limiting component (7) is used to ensure that fabrics of different sizes remain in the center position during transmission. The limiting component (7) is connected to the support frame (3). A clamping assembly (8) is used to clamp the fabric in the camera scanning area. The clamping assembly (8) is connected to the support frame (3).

2. The dyeing uniformity testing device according to claim 1, characterized in that, An image analyzer (4) is fixedly connected to the top of the support frame (3), a lighting fixture (5) is fixedly connected to the inner side of the support frame (3), and a line array camera (6) is fixedly connected to the inner side of the lighting fixture (5).

3. The dyeing uniformity testing device according to claim 2, characterized in that, The limiting component (7) includes a movable plate (701) fixedly connected to the front of the support frame (3). A mounting frame (702) is fixedly connected to the end of the movable plate (701) away from the support frame (3). A limiting rod (703) is fixedly connected to the inner side of the mounting frame (702). A crank (704) is rotatably connected to the outer side of the mounting frame (702). A bidirectional threaded rod (705) is fixedly connected to the end of the crank (704) extending to the inner side of the mounting frame (702). A moving block (706) is threadedly connected to the outer side of the bidirectional threaded rod (705). A limiting plate (707) is fixedly connected to the inner side of the moving block (706).

4. The dyeing uniformity testing device according to claim 3, characterized in that, The number of the limiting plates (707) is two sets, and they are symmetrically distributed on the inner side of the mounting bracket (702).

5. The dyeing uniformity testing device according to claim 1, characterized in that, The clamping assembly (8) includes a connecting frame (801) fixedly connected to the inner side of the support frame (3), a slide rod (802) fixedly connected to the inner side of the connecting frame (801), an X-shaped movable frame (804) slidably connected to the outer side of the slide rod (802), and a spring (803) fixedly connected between the X-shaped movable frame (804) and the inner side of the connecting frame (801).

6. The dyeing uniformity testing device according to claim 5, characterized in that, The bottom of the X-shaped movable frame (804) is fixedly connected to a fixing plate (805), and a roller (806) is rotatably connected to the inner side of the fixing plate (805).

7. The dyeing uniformity testing device according to claim 6, characterized in that, The number of rollers (806) is two sets, and they are symmetrically distributed at the bottom of the X-shaped movable frame (804).

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