A magnetic ring coil winding device

Abstract

The utility model discloses a kind of magnetic ring coil winding devices, including magnetic ring coil main body, the outer surface of the magnetic ring coil main body is provided with copper wire main body, one end of the magnetic ring coil main body is fixed with first coil mounting disc, and the other end of the magnetic ring coil main body is fixed with second coil mounting disc, the first coil mounting disc and second coil mounting disc surface are provided with slot hole, the magnetic ring coil main body is fixed with bearing base by fixed frame, both ends of bearing base upper portion are equipped with support frame, and support frame is connected by cross bar between, copper wire lead-through block is installed on the cross bar, control box is installed on the side of the magnetic ring coil main body, and servo motor is installed on the outside surface of control box. The utility model can carry out full-automatic winding operation to the magnetic ring coil main body by being equipped with servo motor and gear transmission structure, the whole device has the advantages of convenient assembly control, low installation cost, effectively prevent the interlaced winding phenomenon of wire body when winding.

Description

Technical Field

[0001] This utility model relates to the field of magnetic ring coil winding technology, specifically a magnetic ring coil winding device. Background Technology

[0002] An inductor is an important electronic component used to store and release magnetic energy. It consists of coils wound on wires or insulating materials, through which a magnetic field is generated when an electric current is passed. The winding method of an inductor can be classified according to the layers, direction and arrangement of the coils.

[0003] Chinese patent document CN221747014U relates to the field of inductor coil manufacturing technology, specifically an inductor core coil winding device. The device includes a mounting base, with the upper surface of the mounting base fixedly connected to the main body of the coil winding device. A first rotating shaft is rotatably connected to the lower surface of the main body of the coil winding device. A disc is connected to the upper surface of the first rotating shaft, and a threaded seat is fixedly installed on the upper surface of the disc. This invention utilizes positioning pins and positioning plates to initially clamp and fix the inductor coil. Subsequently, two clamping plates can hold and fix the inductor coil. This clamping method facilitates the fixing or retrieving of the wound inductor core coil, improving winding efficiency. As the disc rotates, the wire can be evenly wound onto the inductor coil. Simultaneously, an electric push rod drives a movable pressure plate equipped with a first spring to adhere to the inductor coil, providing more stable control over the winding of the inductor coil and improving the production quality of the inductor coil.

[0004] The existing technology described above has problems such as complicated installation and operation and easy entanglement of the wires during the winding process of magnetic ring coils. Therefore, there is an urgent need in the market to develop a new type of magnetic ring coil winding device. Utility Model Content

[0005] The purpose of this utility model is to provide a magnetic ring coil winding device to solve the problems mentioned in the background art, such as the cumbersome installation and operation and the easy occurrence of cross-entanglement of the wires during the winding process of the magnetic ring coil.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a magnetic ring coil winding device, comprising a magnetic ring coil body, a copper wire body being provided on the outer surface of the magnetic ring coil body, a first coil mounting plate being fixed at one end of the magnetic ring coil body, and a second coil mounting plate being fixed at the other end of the magnetic ring coil body, both the first and second coil mounting plates having slots, the magnetic ring coil body being fixed to a support base by a fixing frame, support frames being installed at both ends of the support base, and the support frames being connected by a crossbar, a copper wire threading block being installed on the crossbar, a control box being installed on one side of the magnetic ring coil body, and a servo motor being installed on the outer surface of the control box, a receiving groove being provided inside the control box, and a first gear and a second gear being installed inside the receiving groove, with the first gear located on one side of the second gear.

[0007] Preferably, the fixing frame is fixed to the second coil mounting plate via a drive shaft.

[0008] Preferably, one end of the copper wire body extends through the copper wire threading block to the outside of the magnetic ring coil body.

[0009] Preferably, the first gear and the second gear are connected by meshing transmission.

[0010] Preferably, the servo motor is rotatably connected to the first gear via a first rotating shaft.

[0011] Preferably, the magnetic ring coil body is rotatably connected to the second gear via a second rotating shaft.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) In this utility model, the servo motor is rotatably connected to the first gear through the first rotating shaft, and the magnetic ring coil body is rotatably connected to the second gear through the second rotating shaft. The first gear and the second gear are connected by meshing transmission. By using the servo motor to drive the first gear to rotate forward and backward, the magnetic ring coil body can be driven to rotate forward and backward through the meshing transmission of the second gear, so as to complete the winding and unwinding of the copper wire body. The operation is simple and convenient and has a high degree of automation.

[0014] (2) Support frames are installed at both ends of the bearing base. The support frames are connected by a crossbar. A copper wire guide block is installed on the crossbar. A control box is installed on one side of the magnetic ring coil body. One end of the copper wire body extends through the copper wire guide block to the outside of the magnetic ring coil body. The copper wire guide block can limit the copper wire body to prevent the copper wire from tangling and crossing. Attached Figure Description

[0015] Figure 1This is a schematic diagram of the main structure of the magnetic ring coil of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 3 This is the external front view of the control box of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the control box of this utility model.

[0019] In the diagram: 1. First coil mounting plate; 2. Slot; 3. Magnetic ring coil body; 4. Second coil mounting plate; 5. Copper wire body; 6. Support frame; 7. Control box; 8. Servo motor; 9. Copper wire threading block; 10. Crossbar; 11. Bearing base; 12. Fixing frame; 13. Drive shaft; 14. Receiving slot; 15. Second gear; 16. Second rotating shaft; 17. First gear; 18. First rotating shaft. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Please see Figure 1-4 This utility model provides an embodiment of a magnetic ring coil winding device, including a magnetic ring coil body 3, a copper wire body 5 on the outer surface of the magnetic ring coil body 3, a first coil mounting plate 1 fixed at one end of the magnetic ring coil body 3, and a second coil mounting plate 4 fixed at the other end of the magnetic ring coil body 3. The surfaces of the first coil mounting plate 1 and the second coil mounting plate 4 are both provided with slots 2. The magnetic ring coil body 3 is fixed to the bearing base 11 by a fixing frame 12. Support frames 6 are installed at both ends of the bearing base 11, and the support frames 6 are connected by a crossbar 10. A copper wire threading block 9 is installed on the crossbar 10. A control box 7 is installed on one side of the magnetic ring coil body 3, and a servo motor 8 is installed on the outer surface of the control box 7. A receiving groove 14 is provided inside the control box 7. A first gear 17 and a second gear 15 are respectively installed inside the receiving groove 14, and the first gear 17 is located on one side of the second gear 15.

[0022] Furthermore, the fixing frame 12 is fixed to the second coil mounting plate 4 via the drive shaft 13, thereby facilitating the quick installation and fixing of the magnetic ring coil body 3.

[0023] Furthermore, one end of the copper wire body 5 extends through the copper wire threading block 9 to the outside of the magnetic ring coil body 3. The copper wire threading block 9 can limit the threading of the copper wire body 5 to prevent the copper wire from tangling and crossing.

[0024] Furthermore, the first gear 17 and the second gear 15 are connected by meshing transmission. The servo motor 8 is rotatably connected to the first gear 17 through the first rotating shaft 18. The magnetic ring coil body 3 is rotatably connected to the second gear 15 through the second rotating shaft 16. By using the servo motor 8 to drive the first gear 17 to rotate forward and backward, the magnetic ring coil body 3 can be driven to rotate forward and backward through the meshing transmission of the second gear 15. This completes the winding and unwinding of the copper wire body 5. The operation is simple and convenient and has a high degree of automation.

[0025] Working principle: During use, a control box 7 is installed on one side of the magnetic ring coil body 3, and a servo motor 8 is installed on the outer surface of the control box 7. The control box 7 has a receiving groove 14, inside which a first gear 17 and a second gear 15 are respectively installed. The servo motor 8 is rotatably connected to the first gear 17 via a first rotating shaft 18. The magnetic ring coil body 3 is rotatably connected to the second gear 15 via a second rotating shaft 16. By using the servo motor 8 to drive the first gear 17 to rotate forward and backward, the magnetic ring coil body 3 can be driven to rotate forward and backward through the meshing transmission of the second gear 15, thus completing the winding and unwinding of the copper wire body 5. The process is simple, convenient, and highly automated. The magnetic ring coil body 3 is fixed to the support base 11 by the fixing frame 12. Support frames 6 are installed at both ends of the support base 11, and the support frames 6 are connected by a crossbar 10. A copper wire threading block 9 is installed on the crossbar 10. One end of the copper wire body 5 passes through the copper wire threading block 9 and extends to the outside of the magnetic ring coil body 3. The copper wire threading block 9 can limit the threading of the copper wire body 5 to prevent the copper wire from tangling and crossing. This utility model, by installing a servo motor 8 and a gear transmission structure, can perform fully automated winding of the magnetic ring coil body 13, which has the advantages of convenient installation and control and low cost.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring coil winding device, comprising a magnetic ring coil body (3), characterized in that, The outer surface of the magnetic ring coil body (3) is provided with a copper wire body (5). One end of the magnetic ring coil body (3) is fixed with a first coil mounting plate (1), and the other end of the magnetic ring coil body (3) is fixed with a second coil mounting plate (4). The surfaces of the first coil mounting plate (1) and the second coil mounting plate (4) are provided with slots (2). The magnetic ring coil body (3) is fixed to the bearing base (11) by a fixing frame (12). Support frames (6) are installed at both ends of the bearing base (11), and the support frames (6) are connected by a crossbar (10). A copper wire threading block (9) is installed on the crossbar (10). A control box (7) is installed on one side of the magnetic ring coil body (3), and a servo motor (8) is installed on the outer surface of the control box (7). A receiving groove (14) is provided inside the control box (7). A first gear (17) and a second gear (15) are installed inside the receiving groove (14), and the first gear (17) is located on one side of the second gear (15).

2. The magnetic ring coil winding device according to claim 1, characterized in that: The fixing frame (12) is fixed to the second coil mounting plate (4) via the drive shaft (13).

3. The magnetic ring coil winding device according to claim 1, characterized in that: One end of the copper wire body (5) extends through the copper wire threading block (9) to the outside of the magnetic ring coil body (3).

4. The magnetic ring coil winding device according to claim 1, characterized in that: The first gear (17) and the second gear (15) are connected by meshing transmission.

5. A magnetic ring coil winding device according to claim 1, characterized in that: The servo motor (8) is rotatably connected to the first gear (17) via the first rotating shaft (18).

6. A magnetic ring coil winding device according to claim 1, characterized in that: The magnetic ring coil body (3) is rotatably connected to the second gear (15) via the second rotating shaft (16).

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