A kind of block stator shearing shaping laser paint removal mechanism

Abstract

The utility model discloses a kind of block stator line shearing shaping laser paint removal mechanism, including rack, conveying line, conveying carrier plate, press mounting assembly, line shearing assembly, shaping assembly, laser paint removal assembly, detection assembly and sorting assembly, conveying line is installed on rack, press mounting assembly, line shearing assembly, shaping assembly, laser paint removal assembly, detection assembly, sorting assembly are set along conveying line;Conveying carrier plate is placed on conveying line, and moves along conveying line;Block stator is placed on conveying carrier plate;The block stator of the utility model is sequentially completed press mounting, line shearing, shaping, laser paint removal, detection, sorting operation by press mounting assembly, line shearing assembly, shaping assembly, laser paint removal assembly, detection assembly, sorting assembly, realizes automatic operation, and improves production efficiency.

Description

Technical Field

[0001] This utility model relates to a segmented stator wire trimming and shaping laser paint removal mechanism. Background Technology

[0002] The segmented stator is an important component of the motor. Before being assembled into a circle, the segmented stator needs to be wound. After winding, the conductors and the segmented stator need to be shaped, and the conductors need to be cut and the surface paint removed to ensure that the state between the conductors and the segmented stator is within the set range. Currently, the cutting, shaping, and paint removal operations of the segmented stator and conductors are performed on multiple machines. The use of multiple machines results in poor continuity and coordination between the processes, making it difficult to improve production efficiency. At the same time, the multi-machine approach is costly and not conducive to achieving production automation. Therefore, there is an urgent need to develop a new type of segmented stator cutting, shaping, and laser paint removal mechanism. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a segmented stator wire cutting, shaping, and laser paint removal mechanism that is easy to use, simple to operate, has complete functions, a high degree of automation, and can realize operations such as pressing, cutting, shaping, laser paint removal, inspection, and sorting of segmented stators and wires. It is practical and widely used.

[0004] To solve the above problems, the present invention adopts the following technical solution: A segmented stator wire cutting, shaping, and laser paint removal mechanism includes a frame, a conveyor line, a conveyor tray, a pressing assembly, a wire cutting assembly, a shaping assembly, a laser paint removal assembly, a detection assembly, and a sorting assembly. The conveyor line is mounted on the frame, and the pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, detection assembly, and sorting assembly are arranged along the conveyor line. The conveyor tray is placed on the conveyor line and moves along the conveyor line. The segmented stator is placed on the conveyor tray, and the segmented stator sequentially completes the pressing, wire cutting, shaping, laser paint removal, detection, and sorting operations through the pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, detection assembly, and sorting assembly.

[0005] This invention achieves automated operation of pressing, cutting, shaping, laser paint removal, inspection, and sorting of segmented stators and conductors through the coordinated action of a conveyor line, conveyor tray, pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, inspection, and sorting assembly, greatly improving production efficiency and reducing production costs.

[0006] Preferably, the conveyor line includes a guide rail structure, a second motor, and a synchronous belt. The second motor and the synchronous belt are both mounted on the guide rail structure. The second motor drives the synchronous belt to rotate. The conveyor tray is placed on the synchronous belt. There are two synchronous belts, and a distance is maintained between the two synchronous belts. The inner side of the conveyor line is provided with multiple blocking cylinder assemblies, and the two sides of the conveyor line are provided with multiple blocking cylinder assemblies.

[0007] This setup uses motor two to drive the synchronous belt to rotate, thereby moving the conveyor tray; at the same time, the movement of the conveyor tray is controlled by the action of the blocking cylinder assembly one and cylinder assembly two, so that each component can operate the segmented stator and the wires.

[0008] Preferably, the pressing assembly includes a support plate, a push rod cylinder, a pressure plate, and a pressure bar. The support plate is mounted on a guide rail structure, the push rod cylinder is mounted on the upper end of the support plate, the pressure plate is mounted on the push rod cylinder, and the pressure bar is mounted on the pressure plate. The push rod cylinder drives the pressure plate and the pressure bar to move vertically.

[0009] This setup uses a push rod cylinder to move the pressure plate and pressure bar, which presses down on the segmented stator to ensure the fit between the segmented stator and the conveyor tray, achieving consistency in position and height of the segmented stator, thus facilitating subsequent wire cutting and paint removal operations.

[0010] Preferably, the wire cutting assembly includes a pad, a scissor plate support, scissors, a support plate and a gripping block. A second push rod cylinder is installed on the scissor plate support, a scissor base plate is installed on the second push rod cylinder, and the scissors are installed on the scissor base plate. The second push rod cylinder drives the scissor base plate and the scissors to move in the horizontal direction. A push rod cylinder three is installed on the support plate, a cylinder plate is installed on the upper end of the push rod cylinder three, and a push rod cylinder four is installed on the cylinder plate. The push rod cylinder three pushes the cylinder plate and the push rod cylinder four to move vertically. The push rod cylinder four is equipped with a gripper seat at one end, and a clamping cylinder one is installed at the lower end of the gripper seat. The push rod cylinder four drives the gripper seat and the clamping cylinder one to move horizontally. There are two clamping cylinders, and the gripping block is installed on the clamping cylinder. The clamping cylinder pushes the gripping block to complete the opening and closing action. The support plate is equipped with a wire end plate, which works in conjunction with the scissors.

[0011] This setup uses a push rod cylinder two to move the scissors, which then cut the wire using their own action. Simultaneously, the push rod cylinders three and four, along with the clamping cylinder one, enable the gripping blocks to automatically open and close while moving vertically and horizontally to grab and fix the wire to the top plate. The cut wire is then placed in a hopper and finally collected through a wire hopper.

[0012] Preferably, the shaping assembly includes a right shaping assembly and a left shaping assembly, which are disposed on both sides of the conveyor line. Each of the right and left shaping assemblies includes a shaping base plate, a guide rail slider assembly, a push plate seat, and a push rod cylinder five. The guide rail slider assembly connects the shaping base plate and the push plate seat. The push rod cylinder five is mounted on the shaping base plate, and one end of the push rod cylinder five is connected to the push plate seat and pushes the push plate seat to move horizontally. The push plate seat of the right shaping component is equipped with a right shaping block, a guide plate and a fixing plate. The right shaping block is provided with a right shaping groove and the guide plate is provided with a take-up groove. The push plate seat of the left shaping component is equipped with a left shaping block, a line plate and a top material block, and the line plate is provided with a left shaping groove; Both the conductor plate located at the take-up groove and the wire plate located at the shaping groove adopt an angled structure.

[0013] This setup, with its angled structure, facilitates the insertion of the wire into the right shaping groove, take-up groove, and left shaping groove. Then, through the pushing action of the push rod cylinder five, and with the action of the right wire shaping block, left wire shaping block, wire plate, fixing plate, wire plate, and top material block, the wire is pressed into the wire groove of the segmented stator, completing the shaping and forming operation of the wire and the segmented stator.

[0014] Preferably, the laser paint removal assembly includes a bracket, fiber lasers, a first motor, a lead screw, a slide block, and a cylinder support. Three fiber lasers are mounted on the bracket, arranged in a triangular pattern. The first motor is mounted on the frame, and the lead screw is connected to it. The first motor drives the lead screw to rotate. A nut seat is mounted on the lead screw, and the nut seat is connected to the slide block. The rotation of the lead screw causes the nut seat and the slide block to move horizontally. The cylinder support is mounted on the slide block, and a second clamping cylinder is mounted on its upper end. A clamping plate is mounted on the second clamping cylinder, which pushes the clamping plate to open and close. The clamping plate has a limiting groove. A sixth pusher cylinder is mounted on the slide block, and a lifting plate is mounted on its upper end. The sixth pusher cylinder pushes the lifting plate to move vertically.

[0015] This setup utilizes fiber lasers to remove the paint from the surface of the conductors. Three fiber lasers enable 360° paint removal from all sides of the conductors, achieving a thorough, no-dead-angle removal process. Simultaneously, the push rod cylinder six and the lifting plate, along with the clamping cylinder two and the clamping plate, ensure stability during the vertical movement of the segmented stators and conductors, facilitating area-specific paint removal by the fiber lasers. Finally, the motor one, lead screw, and nut seat move the sliding plate, enabling gradual paint removal of multiple stator segments simultaneously, thus improving work efficiency.

[0016] Preferably, the detection component includes a vision sensor component.

[0017] This setup uses a vision sensor assembly to detect the condition of the segmented stator, including the length of the cut wires, their reshaping status, the location of paint removal, and the degree of completion, thereby enabling the screening of qualified and unqualified products.

[0018] Preferably, the sorting assembly includes a slide rail pad, a pusher cylinder seven, a paddle block, and a lifting assembly; the pusher cylinder seven is mounted on the slide rail pad, the paddle block is mounted on the pusher cylinder seven, and the pusher cylinder seven pushes the paddle block to move horizontally; the lifting assembly is located inside the conveyor line, and the lifting assembly includes a pusher cylinder ten and a top plate, the top plate is mounted on the pusher cylinder ten, and the pusher cylinder ten pushes the top plate to move vertically.

[0019] This setup uses push rod cylinder 10 to move the top plate upward, thereby lifting the conveyor tray. Then, through the action of push rod cylinder 7 and the toggle block, the substandard stator segments and their accompanying conveyor trays are removed from the conveyor line, achieving sorting of qualified and unqualified products. This ensures that the substandard stators entering the next station are qualified products, thus achieving product quality control.

[0020] The advantages of this utility model are: it is convenient to use, simple to operate, has complete functions, and a high degree of automation. It can realize operations such as pressing, cutting, shaping, laser paint removal, testing, and sorting of segmented stators and wires. It has practicality and wide applicability. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below, but this is not a limitation on the protection scope of this utility model.

[0022] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the press-fit assembly structure of this utility model; Figure 3 This is a schematic diagram of the wire-cutting assembly structure of this utility model; Figure 4 This is a schematic diagram of the shaping component structure of this utility model; Figure 5 This is a schematic diagram of the right shaping component structure of this utility model; Figure 6 This is a schematic diagram of the left shaping component structure of this utility model; Figure 7 This is a schematic diagram of the laser paint removal component of this utility model. Figure 1 ; Figure 8This is a schematic diagram of the laser paint removal component of this utility model. Figure 2 ; Figure 9 This is a schematic diagram of the detection component structure of this utility model; Figure 10 This is a schematic diagram of the sorting component structure of this utility model; Figure 11 This is a schematic diagram of the lifting component structure of this utility model; Figure 12 This is a schematic diagram of the structure of the blocking cylinder assembly of this utility model; Figure 13 This is a schematic diagram of the second structure of the blocking cylinder assembly of this utility model; Figure 14 This is a schematic diagram of the conveyor tray structure of this utility model; Figure 15 This is a schematic diagram of the conveyor line section of this utility model; Figure 16 This is a schematic diagram of the segmented stator structure of this utility model; Figure 17 This is a schematic diagram showing the state of the segmented stator before and after wire trimming, shaping, and paint removal according to this utility model.

[0023] The components include: 1. Frame, 2. Conveyor line, 3. Conveyor tray, 4. Pressing assembly, 5. Wire cutting assembly, 6. Shaping assembly, 7. Laser paint removal assembly, 8. Inspection assembly, 9. Sorting assembly, 10. Support plate, 11. Push rod cylinder one, 12. Pressure plate, 13. Pressure bar, 14. Pad, 15. Scissor plate support, 16. Push rod cylinder two, 17. Scissor base plate, 18. Scissors, 19. Support plate, 20. Push rod cylinder three. 21. Cylinder plate, 22. Push rod cylinder four, 23. Gripper seat, 24. Clamping cylinder one, 25. Grip block, 26. Wire end plate, 27. Slide bucket, 28. Wire bucket, 29. Right shaping assembly, 30. Left shaping assembly, 31. Shaping base plate, 32. Guide rail slider assembly, 33. Push plate seat, 34. Push rod cylinder five, 35. Right wire shaping block, 36. Right shaping groove, 37. Wire plate, 38. Wire take-up groove, 39. Fixing 40. Plate, Left straightening block, 41. Line plate, 42. Left shaping groove, 43. Top material block, 44. Angled structure, 45. Support, 46. Fiber laser, 47. Motor one, 48. Lead screw, 49. Nut seat, 50. Slide plate seat, 51. Cylinder support, 52. Clamping cylinder two, 53. Clamping plate, 54. Limiting groove, 55. Push rod cylinder six, 56. Lifting plate, 57. Vision sensor assembly, 58. Slide pad, 59. Push rod cylinder seven, 60. Toggle block, 61. Push rod cylinder eight, 62. Stop lever, 63. Sensor, 64. Blocking cylinder assembly two, 65. Push rod cylinder nine, 66. Stop block, 67. Push rod cylinder ten, 68. Top plate, 69. Bottom block, 70. Connecting block, 71. Fixing groove, 72. Motor two, 73. Synchronous belt, 74. Edge guard, 75. Segmented stator, 76. Wire, 77. Wire groove, 78. Paint removal area. Detailed Implementation

[0024] See Figures 1 to 17 The illustrated segmented stator wire cutting, shaping, and laser paint removal mechanism includes a frame 1, a conveyor line 2, a conveyor tray 3, a pressing assembly 4, a wire cutting assembly 5, a shaping assembly 6, a laser paint removal assembly 7, a detection assembly 8, and a sorting assembly 9. The conveyor line 2 is mounted on the frame 1, and the pressing assembly 4, wire cutting assembly 5, shaping assembly 6, laser paint removal assembly 7, detection assembly 8, and sorting assembly 9 are arranged along the conveyor line 2. The conveyor tray 3 is placed on the conveyor line 2 and moves along the conveyor line. The segmented stator 75 is placed on the conveyor tray, and the segmented stator sequentially completes pressing, wire cutting, shaping, laser paint removal, detection, and sorting operations via the pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, detection assembly, and sorting assembly.

[0025] Furthermore, the conveyor line includes a guide rail structure, a second motor 72, and a synchronous belt 73. The second motor 72 and the synchronous belt 73 are both mounted on the guide rail structure. The second motor 72 drives the synchronous belt 73 to rotate. The conveyor tray 3 is placed on the synchronous belt 73. There are two synchronous belts 73, and a distance is maintained between the two synchronous belts. The inner side of the conveyor line 2 is provided with multiple blocking cylinder assemblies 64, and the two sides of the conveyor line are provided with multiple blocking cylinder assemblies 64.

[0026] Furthermore, the blocking cylinder assembly includes a push rod cylinder 61 and a stop rod 62, with the push rod cylinder 61 pushing the stop rod to move vertically.

[0027] Furthermore, the blocking cylinder assembly 64 includes a push rod cylinder 65 and a stop block 66, with the push rod cylinder 65 pushing the stop block to move horizontally.

[0028] Furthermore, a guard edge 74 is provided on one side of the synchronous belt. The guard edge is used to prevent the conveyor tray from moving to both sides and serves as a guide and limiter.

[0029] Furthermore, the pressing assembly 4 includes a support plate 10, a push rod cylinder 11, a pressure plate 12, and a pressure rod 13. The support plate 10 is mounted on the guide rail structure, the push rod cylinder 11 is mounted on the upper end of the support plate 10, the pressure plate 12 is mounted on the push rod cylinder 11, and the pressure rod 13 is mounted on the pressure plate 12. The push rod cylinder 11 drives the pressure plate and the pressure rod to move vertically.

[0030] Furthermore, the wire cutting assembly 5 includes a pad plate 14, a shear plate support 15, shears 18, a support plate 19, and a gripping block 25. The shear plate support 15 and the support plate 19 are mounted on the pad plate 14, and the pad plate 14 is mounted on the frame 1.

[0031] Furthermore, a push rod cylinder 16 is installed on the scissor plate support 15, a scissor base plate 17 is installed on the push rod cylinder 16, and scissors 18 are installed on the scissor base plate 17. The push rod cylinder 16 drives the scissor base plate and scissors to move horizontally.

[0032] Furthermore, a push rod cylinder 20 is installed on the support plate 19, a cylinder plate 21 is installed on the upper end of the push rod cylinder 20, and a push rod cylinder 22 is installed on the cylinder plate 21. The push rod cylinder 20 pushes the cylinder plate and the push rod cylinder 22 to move vertically.

[0033] Furthermore, a gripper seat 23 is installed at one end of the pusher cylinder 22, and a clamping cylinder 24 is installed at the lower end of the gripper seat 23. The pusher cylinder 22 drives the gripper seat and the clamping cylinder 24 to move horizontally.

[0034] Furthermore, there are two clamping cylinders 24, and the gripping block 25 is installed on the clamping cylinder 24. The clamping cylinder 24 pushes the gripping block to complete the opening and closing action.

[0035] Furthermore, a wire end plate 26 is installed on the support plate 19, and the wire end plate 26 cooperates with the scissors 18.

[0036] Furthermore, the lower end of the grab block 25 is provided with a sliding bucket 27, and the lower end of the sliding bucket 27 is provided with a wire bucket 28.

[0037] Furthermore, the scissors 18 are pneumatic scissors, which were directly purchased, so they will not be described in detail.

[0038] Furthermore, the shaping assembly 6 includes a right shaping assembly 29 and a left shaping assembly 30, which are disposed on both sides of the conveyor line 2. Each of the right shaping assembly 29 and the left shaping assembly 30 includes a shaping base plate 31, a guide rail slider assembly 32, a push plate seat 33, and a push rod cylinder 34. The guide rail slider assembly 32 connects the shaping base plate 31 and the push plate seat 33. The push rod cylinder 34 is mounted on the shaping base plate 31, and one end of the push rod cylinder 34 is connected to the push plate seat and pushes the push plate seat to move horizontally.

[0039] The push plate seat of the right shaping component is equipped with a right shaping block 35, a guide plate 37 and a fixing plate 39. The right shaping block is provided with a right shaping groove 36 and the guide plate is provided with a take-up groove 38.

[0040] The push plate seat of the left shaping component is equipped with a left shaping block 40, a line plate 41 and a top material block 43, and the line plate is provided with a left shaping groove 42.

[0041] Furthermore, the conductor plate located at the take-up groove and the wire plate located at the shaping groove both adopt an angled structure 44.

[0042] Furthermore, the guide plate 37 and the line plate 41 are not on the same plane.

[0043] Furthermore, the laser paint removal assembly 7 includes a bracket 45, a fiber laser 46, a motor 47, a lead screw 48, a slide block 50, and a cylinder support 51. The fiber laser 46 is mounted on the bracket 45. There are three fiber lasers 46, which are arranged in a triangular pattern, preferably an equilateral triangle.

[0044] Furthermore, the motor 47 is mounted on the frame 1, and the lead screw 48 is connected to the motor 47. The motor 47 drives the lead screw 48 to rotate. A nut seat 49 is mounted on the lead screw 48, and the nut seat 49 is connected to the slide plate seat 50. The rotation of the lead screw drives the nut seat and the slide plate seat to move horizontally. The cylinder support 51 is mounted on the slide plate 50. A clamping cylinder 52 is mounted on the upper end of the cylinder support 51. A clamping plate 53 is mounted on the clamping cylinder 52. The clamping cylinder 52 pushes the clamping plate 53 to perform opening and closing actions. A limiting groove 54 is provided on the clamping plate 53.

[0045] A push rod cylinder 55 is installed on the slide seat 50. A lifting plate 56 is installed on the upper end of the push rod cylinder 55. The push rod cylinder 55 pushes the lifting plate 56 to move vertically.

[0046] Furthermore, the detection component includes a visual sensor component 56.

[0047] Furthermore, the sorting assembly 9 includes a slide plate 58, a push rod cylinder 59, a paddle block 60, and a lifting assembly; the push rod cylinder 59 is mounted on the slide plate 58, the paddle block 60 is mounted on the push rod cylinder 59, and the push rod cylinder 59 pushes the paddle block to move horizontally.

[0048] Furthermore, the lifting assembly is located inside the conveyor line 2. The lifting assembly includes a push rod cylinder 67 and a top plate 68. The top plate 68 is mounted on the push rod cylinder 67, and the push rod cylinder 67 pushes the top plate to move vertically.

[0049] Furthermore, the segmented stator is provided with a wire groove 77, and after shaping, both ends of the conductor 76 are partially placed in the wire groove 77.

[0050] Furthermore, before pressing, the conductors are wound around the segmented stator using a winding device (a device that winds the conductors onto the segmented stator).

[0051] Furthermore, after laser paint removal, a paint-removed area 78 is formed on the conductor.

[0052] Furthermore, the conveyor tray includes a base block 69 and a connecting block 70. The connecting block is mounted on the base block and has a fixing groove 71, in which the segmented stator is disposed.

[0053] Furthermore, the conveyor line is equipped with sensors 63 at the pressing assembly 4, the wire cutting assembly 5, the shaping assembly 6, the laser paint removal assembly 7, the detection assembly 8, and the sorting assembly 9; at the same time, sensors are also provided on the blocking cylinder assembly 1 and the lifting assembly.

[0054] Furthermore, the blocking cylinder assembly 1 and the blocking cylinder assembly 2 are distributed at multiple positions on the conveyor line and work in conjunction with the pressing assembly 4, the wire cutting assembly 5, the shaping assembly 6, the laser paint removal assembly 7, the detection assembly 8, and the sorting assembly 9.

[0055] The principle and composition of the conveyor line of this utility model are similar to those of common conveyor mechanisms on the market, so they will not be described in detail.

[0056] The fiber laser of this invention is readily available through direct purchase and can be easily adjusted during use; therefore, it will not be described in detail.

[0057] This invention is controlled by a computer program during operation, and the program is edited to achieve precise control of the operation of each component.

[0058] In use, the segmented stator with the wound conductor is placed on a conveyor tray, and the segmented stator is vertically inserted into the fixed groove of the conveyor tray. At the same time, motor two drives the synchronous belt to rotate, and the synchronous belt drives the conveyor tray to move gradually. When the conveyor tray carrying the segmented stator moves to the pressing assembly position, it pauses briefly under the action of the blocking cylinder assembly one. Push rod cylinder one pushes the pressure bar to perform a pressing action. The pressure bar presses the segmented stator, increasing the tightness of the connection between the segmented stator and the fixed groove. After pressing is completed, push rod cylinder one drives the pressure bar to reset, and then the stop rod of the blocking cylinder assembly one at the current position resets. The pressed segmented stator and the conveyor tray continue to move. (This process generally completes the pressing of two segmented stators simultaneously).

[0059] When the conveyor tray carrying the segmented stator moves to the wire-cutting assembly position, the blocking cylinder assembly one at that position activates, stopping the conveyor tray's movement. The gripper block adjusts its position under the action of push rod cylinders three and four, and then clamps the upper part of the conductor under the action of clamping cylinder one. Subsequently, the shears move towards the conductor under the action of push rod cylinder two. After contacting the conductor, the shears automatically cut the conductor. After cutting, the shears reset under the action of push rod cylinder two. Simultaneously, the discarded conductor is placed or dropped into the hopper under the action of push rod cylinders three and four and clamping cylinder one. Then, the blocking cylinder assembly one at that position executes the release command, and the conveyor tray carrying the cut conductor continues to move. (This process completes the wire-cutting operation of one segmented stator at a time.)

[0060] When the conveyor tray carrying the segmented stator moves to the position of the shaping assembly, the blocking cylinder assembly one at that position activates, executing a stop command. The conveyor tray stops moving under the action of the blocking cylinder assembly one. The right and left shaping assemblies activate under the action of the push rod cylinder five. The push rod cylinder five pushes the right wire shaping block, wire guide plate, fixing plate, left wire shaping block, wire plate, and top material block towards the center. At the same time, under the action of the angled structure, the wire is shaped, so that the wire is stuck in the wire groove of the segmented stator and keeps the wire in a vertical state. After the shaping is completed, all components at this station reset, and the conveyor tray carrying the shaped segmented stator continues to move. (This process completes the shaping of one segmented stator and wire at a time.)

[0061] When the transport tray carrying the segmented stators moves to the position of the laser paint removal component, the blocking cylinder component one at that position operates to stop the transport tray. Then, the clamping cylinder two drives the clamping plate to operate, and the clamping plate completes the limit of the wires. Subsequently, the push rod cylinder six drives the lifting plate to move up, lifting the transport tray. At the same time, the motor one drives the sliding plate to move through the action of the lead screw and nut seat, so that the transport tray and segmented stators can move horizontally. With the cooperation of the above actions, the fiber laser can complete the paint removal operation of multiple segmented stator wires at one time. After the paint removal is completed, all components are reset, and the transport tray carrying the segmented stators continues to move.

[0062] When the transport tray carrying the segmented stator passes through the detection component, the vision sensor component collects information on the status of the segmented stator and the wires, compares the collected information to ensure the accuracy of the wire length, status, and paint removal area, and screens and records defective products.

[0063] After inspection, the segmented stator moves to the sorting assembly along with the conveyor tray. Based on the results of the inspection, the pusher cylinders seven and ten of the sorting assembly are controlled to operate. When the product is qualified, the conveyor tray drives the segmented stator to continue moving along the conveyor line. When the product is not qualified, the pusher cylinders seven and ten operate, the top plate lifts the conveyor tray, and then the pusher block pushes the conveyor tray out of the conveyor line. After completion, all components are reset.

[0064] Note: The conductor is an important component of the segmented stator. Only after the process described in this application can the separated stator form a complete structure that can be used for subsequent assembly operations.

[0065] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A segmented stator wire trimming and shaping laser paint removal mechanism, characterized in that: The system includes a frame, conveyor line, conveyor tray, pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, inspection assembly, and sorting assembly. The conveyor line is mounted on the frame, and the pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, inspection assembly, and sorting assembly are arranged along the conveyor line. The conveyor tray is placed on the conveyor line and moves along the conveyor line. The segmented stator is placed on the conveyor tray, and the segmented stator sequentially completes the pressing, wire cutting, shaping, laser paint removal, inspection, and sorting operations through the pressing assembly, wire cutting assembly, shaping assembly, laser paint removal assembly, inspection assembly, and sorting assembly.

2. The segmented stator wire shearing and shaping laser paint removal mechanism according to claim 1, characterized in that: The conveyor line includes a guide rail structure, a second motor, and a synchronous belt. The second motor and the synchronous belt are both mounted on the guide rail structure. The second motor drives the synchronous belt to rotate. The conveyor tray is placed on the synchronous belt. There are two synchronous belts, and a distance is maintained between the two synchronous belts. The inner side of the conveyor line is provided with multiple blocking cylinder assemblies, and the two sides of the conveyor line are provided with multiple blocking cylinder assemblies.

3. The segmented stator wire trimming and shaping laser paint removal mechanism according to claim 2, characterized in that: The pressing assembly includes a support plate, a push rod cylinder, a pressure plate, and a pressure bar. The support plate is mounted on a guide rail structure. The push rod cylinder is mounted on the upper end of the support plate. The pressure plate is mounted on the push rod cylinder and the pressure bar is mounted on the pressure plate. The push rod cylinder drives the pressure plate and the pressure bar to move vertically.

4. The segmented stator wire trimming and shaping laser paint removal mechanism according to claim 1, characterized in that: The wire cutting assembly includes a pad, a shear plate support, shears, a support plate and a gripper block. A second push rod cylinder is installed on the shear plate support. A shear base plate is installed on the second push rod cylinder. The shears are installed on the shear base plate. The second push rod cylinder drives the shear base plate and the shears to move horizontally. A push rod cylinder three is installed on the support plate, a cylinder plate is installed on the upper end of the push rod cylinder three, and a push rod cylinder four is installed on the cylinder plate. The push rod cylinder three pushes the cylinder plate and the push rod cylinder four to move vertically. The push rod cylinder four is equipped with a gripper seat at one end, and a clamping cylinder one is installed at the lower end of the gripper seat. The push rod cylinder four drives the gripper seat and the clamping cylinder one to move horizontally. There are two clamping cylinders, and the gripping block is installed on the clamping cylinder. The clamping cylinder pushes the gripping block to complete the opening and closing action. The support plate is equipped with a wire end plate, which works in conjunction with the scissors.

5. The segmented stator wire shearing and shaping laser paint removal mechanism according to claim 1, characterized in that: The shaping assembly includes a right shaping assembly and a left shaping assembly, which are arranged on both sides of the conveyor line. Each of the right and left shaping assemblies includes a shaping base plate, a guide rail slider assembly, a push plate seat, and a push rod cylinder five. The guide rail slider assembly connects the shaping base plate and the push plate seat. The push rod cylinder five is mounted on the shaping base plate, and one end of the push rod cylinder five is connected to the push plate seat and pushes the push plate seat to move horizontally. The push plate seat of the right shaping component is equipped with a right shaping block, a guide plate and a fixing plate. The right shaping block is provided with a right shaping groove and the guide plate is provided with a take-up groove. The push plate seat of the left shaping component is equipped with a left shaping block, a line plate and a top material block, and the line plate is provided with a left shaping groove; Both the conductor plate located at the take-up groove and the wire plate located at the shaping groove adopt an angled structure.

6. The segmented stator wire trimming and shaping laser paint removal mechanism according to claim 1, characterized in that: The laser paint removal assembly includes a bracket, a fiber laser, a motor, a lead screw, a slide block, and a cylinder support. The fiber laser is mounted on the bracket, and there are three fiber lasers arranged in a triangular pattern. The motor is mounted on the frame, and the lead screw is connected to the motor. The motor drives the lead screw to rotate. A nut seat is mounted on the lead screw, and the nut seat is connected to the slide plate seat. The rotation of the lead screw causes the nut seat and the slide plate seat to move horizontally. The cylinder support is mounted on the slide plate base. A clamping cylinder two is mounted on the upper end of the cylinder support. A clamping plate is mounted on the clamping cylinder two. The clamping cylinder two pushes the clamping plate to perform an opening and closing action. A limiting groove is provided on the clamping plate. A push rod cylinder six is ​​installed on the slide plate base. A lifting plate is installed on the upper end of the push rod cylinder six. The push rod cylinder six pushes the lifting plate to move vertically.

7. The segmented stator wire cutting and shaping laser paint removal mechanism according to claim 1, characterized in that: The detection component includes a visual sensor component.

8. The segmented stator wire trimming and shaping laser paint removal mechanism according to claim 1, characterized in that: The sorting assembly includes a slide plate, a push rod cylinder seven, a paddle block, and a lifting assembly; the push rod cylinder seven is mounted on the slide plate, the paddle block is mounted on the push rod cylinder seven, and the push rod cylinder seven pushes the paddle block to move horizontally. The lifting assembly is located inside the conveyor line. The lifting assembly includes a push rod cylinder and a top plate. The top plate is mounted on the push rod cylinder, and the push rod cylinder pushes the top plate to move vertically.

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