Hypochlorous acid disinfectant solution generating device

By setting a gas inlet at the bottom of the generating tank and combining it with an exhaust port, the problem of low carbon dioxide solubility was solved, enabling efficient generation of hypochlorous acid disinfectant and improving the disinfection effect.

CN224558659UActive Publication Date: 2026-07-28QINGDAO WEIBAK BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO WEIBAK BIOTECHNOLOGY CO LTD
Filing Date
2025-06-17
Publication Date
2026-07-28

AI Technical Summary

Technical Problem

In existing technologies, the low solubility of carbon dioxide leads to a higher pH value in hypochlorous acid disinfectant, which affects the disinfection effect.

Method used

The gas inlet is located at the bottom of the generating tank. Combined with the design of the vent and vent solenoid valve, the carbon dioxide is dissolved efficiently. The water outlet of the water inlet pipe is matched with the position of the raw liquid inlet to achieve full mixing of water and raw liquid. The generation process is controlled by the use of pressure sensors and safety valves.

Benefits of technology

The increased solubility of carbon dioxide ensures the bactericidal and disinfecting effect of hypochlorous acid disinfectant, thus improving the preparation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hypochlorous acid disinfectant solution generating device is equipped with the generating jar, is equipped with the generating jar on the opening of raw liquid hole, gas inlet hole, water inlet hole and liquid outlet hole, the gas inlet hole is set up in the generating jar lower extreme, the utility model has simple structure, high carbon dioxide solubility, and the advantages such as good disinfectant disinfection effect.
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Description

Technical Field

[0001] This utility model relates to the field of disinfectant generation technology, specifically a hypochlorous acid disinfectant generation device. Background Technology

[0002] One existing method for preparing hypochlorous acid disinfectant involves delivering a stock solution, water, and carbon dioxide to a gas-liquid mixing module. The stock solution, water, and carbon dioxide are mixed in the gas-liquid mixing module to prepare hypochlorous acid disinfectant. CN2021108459985 discloses a liquid-gas mixing device and its mixing method, in which water enters through a water inlet channel, and the stock solution enters through a stock solution channel. After the water and stock solution are mixed, they are mixed with carbon dioxide entering the gas channel to prepare hypochlorous acid disinfectant.

[0003] The drawbacks of this preparation method are: the low solubility of carbon dioxide results in a high pH value in the prepared hypochlorous acid disinfectant, which affects the disinfection effect of the hypochlorous acid disinfectant. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a hypochlorous acid disinfectant generating device with simple structure, high carbon dioxide solubility, and good disinfection effect.

[0005] The technical solution adopted by this utility model to solve its technical problem is: A hypochlorous acid disinfectant generating device is characterized by: a generating tank having a raw liquid inlet, a gas inlet, a water inlet, and a liquid outlet, wherein the gas inlet is located at the lower end of the generating tank; the gas inlet is located at the lower end of the generating tank so that carbon dioxide can dissolve better in the generating tank, resulting in higher carbon dioxide solubility and ensuring a good sterilization and disinfection effect of the hypochlorous acid disinfectant.

[0006] The generating tank of this invention has an exhaust port on the top, and an exhaust solenoid valve is installed at the exhaust port; the cooperation between the exhaust port and the exhaust solenoid valve allows the generating tank to discharge gas when water or raw liquid is introduced.

[0007] The generating tank of this invention is equipped with a pressure sensor; the pressure sensor is used to detect the pressure in the generating tank, and when the pressure in the generating tank reaches the set value, the controller controls the stop of gas supply to the generating tank.

[0008] The generating tank of this invention is equipped with a safety valve at the top; the safety valve is used to release pressure when the pressure in the generating tank is too high.

[0009] The raw liquid inlet, liquid outlet, and gas inlet of this invention are located at the bottom of the generating tank, and a liquid outlet solenoid valve is installed at the liquid outlet.

[0010] The present invention has an inlet pipe connected to the inlet hole, and the outlet end of the inlet pipe extends to the bottom of the generating tank and is located above the original liquid inlet hole. An inlet solenoid valve is installed at the inlet hole. The matching of the outlet end of the inlet pipe with the original liquid inlet hole position allows the water to be directly and fully mixed with the original liquid entering the generating tank after entering the generating tank, ensuring a good preparation effect of hypochlorous acid disinfectant.

[0011] The bottom of the generating tank of this invention is fixed with spaced-apart plates along the circumference of the raw liquid inlet hole, and water outlet channels are formed between adjacent plates. The water outlet end of the water inlet pipe extends into the space enclosed by the plates. The plates facilitate better mixing of water and raw liquid.

[0012] The generating tank of this utility model is equipped with a liquid level detection sensor, which includes an upper limit liquid level sensor, an upper liquid level sensor and a lower liquid level sensor, which are installed sequentially from top to bottom.

[0013] The generating tank of this utility model is equipped with a liquid inlet check valve at the raw liquid inlet, a gas inlet check valve at the gas inlet, and a water inlet check valve at the water inlet to prevent the backflow of raw liquid, water, and gas.

[0014] The generating tank of this invention is equipped with a pH meter and an available chlorine sensor.

[0015] The beneficial effects of this utility model are as follows: the gas inlet is located at the bottom of the generating tank, so that carbon dioxide can dissolve better in the generating tank, the solubility of carbon dioxide is higher, and the sterilization and disinfection effect of hypochlorous acid disinfectant is guaranteed; the cooperation between the vent and the vent solenoid valve allows the generating tank to discharge gas when water and raw liquid are introduced; the cooperation between the water outlet of the water inlet pipe and the raw liquid inlet allows water to be directly and fully mixed with the raw liquid entering the generating tank, ensuring a good preparation effect of hypochlorous acid disinfectant. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the reaction apparatus.

[0017] Figure 2 This is a schematic diagram of the reaction apparatus from another angle.

[0018] Figure 3 This is the front view of the reaction apparatus.

[0019] Figure 4 This is a top view of the reaction apparatus.

[0020] Figure 5 yes Figure 4 Sectional view of AA.

[0021] Figure 6This is a schematic diagram of the reactor tank structure.

[0022] Figure 7 This is a schematic diagram of the reactor vessel lid structure.

[0023] Attached reference numerals: generating tank-1, tank body-101, raw liquid inlet-1011, gas inlet-1012, liquid outlet-1013, tank cover-102, water inlet-1021, exhaust port-1022, enclosure-103, water inlet pipe-104, water outlet channel-105; Upper limit liquid level sensor-201, upper liquid level sensor-202, lower liquid level sensor-203; Water inlet solenoid valve-301, liquid outlet solenoid valve-302, exhaust solenoid valve-303; Liquid inlet check valve-401, air inlet check valve-402; pH meter-5, available chlorine sensor-6, pressure sensor-7, safety valve-8; Original liquid inlet pipe-901, air inlet pipe-902. Detailed Implementation

[0024] The present invention will now be described in conjunction with the accompanying drawings and embodiments.

[0025] As shown in the attached figure, a hypochlorous acid disinfectant generating device includes a generating tank 1. The generating tank 1 has a raw liquid inlet 1011, a gas inlet 1012, a water inlet 1021, a liquid outlet 1013, and a vent 1022. In this embodiment, the generating tank 1 includes a tank body 101 and a tank cover 102. The tank cover 102 is placed on the tank body 101 and is detachably fixed to the tank body 101 by fasteners. A sealing ring is installed at the connection between the tank cover 102 and the tank body 101 to ensure the airtightness of the generating tank 1. In this embodiment, the detachable connection between the tank body and the tank cover is achieved by bolts and nuts. Alternatively, the connection between the tank body and the tank cover can be achieved by welding and then further tightened by bolts and nuts.

[0026] The gas inlet 1012, the raw liquid inlet 1011, and the liquid outlet 1013 are located at the bottom of the tank 101. The gas inlet 1012 is located at the bottom of the tank 101 so that carbon dioxide can dissolve better in the generating tank, resulting in higher carbon dioxide solubility and ensuring a good sterilization and disinfection effect of the hypochlorous acid disinfectant. The liquid outlet 1013 is located at the bottom of the generating tank for easy drainage. Alternatively, the gas inlet 1012 and the raw liquid inlet 1011 can be located on the lower side of the tank 101 as needed.

[0027] A liquid outlet solenoid valve 302 is installed at the liquid outlet 1013. The liquid outlet solenoid valve 302 is connected to the controller and is used to control the liquid outlet flow. The generating tank is equipped with a liquid inlet check valve 401 at the raw liquid inlet 1011, an air inlet check valve 402 at the gas inlet 1012, and a water inlet check valve to prevent the backflow of raw liquid, water, and gas. In this embodiment, the gas inlet 1012 is connected to the carbon dioxide cylinder via the air inlet pipe 902. The carbon dioxide cylinder is equipped with a drive mechanism for controlling the gas flow, and the drive mechanism is connected to the controller. The raw liquid inlet 1011 is connected to the outlet of the raw liquid injection pump via the raw liquid inlet pipe 901. The inlet of the raw liquid injection pump is connected to the raw liquid storage tank. The injection pump is connected to the controller.

[0028] In this embodiment, the gas flow is controlled by installing a solenoid valve on the carbon dioxide cylinder, but the method of implementation is not limited to this.

[0029] A water inlet 1021 and an exhaust vent 1022 are located on the top of the tank cover 102. An exhaust solenoid valve 303 is installed at the exhaust vent 1022 and is connected to the controller. In this embodiment, a silencer is also installed at the exhaust vent 1022 to eliminate exhaust noise. A water inlet solenoid valve 301 is installed at the water inlet 1021 and is connected to the controller. The cooperation of the exhaust vent 1022 and the exhaust solenoid valve 303 allows the generator tank to discharge gas when water or raw liquid is introduced.

[0030] A pressure sensor is installed on the generating tank; the pressure sensor is used to detect the pressure in the generating tank. When the pressure in the generating tank reaches the set value, the controller controls the stop supply of gas to the generating tank; in this embodiment, the pressure sensor 7 is installed on the top of the tank cover 102 and is connected to the controller.

[0031] A safety valve 8 is installed on the top of the generating tank. In this embodiment, the safety valve 8 is installed on the tank cover 102. When the pressure sensor 7 fails, the pressure in the generating tank is too high and can be released through the safety valve 8 to ensure the safety of the equipment.

[0032] In this embodiment, the position of the water inlet hole 1021 on the tank cover 102 corresponds vertically to the position of the raw liquid inlet hole 1011 at the bottom of the tank body 101. A water inlet pipe 104 is connected to the water inlet hole 1021. The water outlet end of the water inlet pipe 104 extends to the bottom of the generating tank and is located above the position of the raw liquid inlet hole 1011. The vertical correspondence between the position of the water inlet hole 1021 and the position of the raw liquid inlet hole 1011 allows the water inlet pipe 104 to be a simple straight pipe, enabling water to reach the position of the raw liquid inlet hole 1011 along the water inlet pipe 104. The matching of the position of the water outlet end of the water inlet pipe 104 and the position of the raw liquid inlet hole 1011 ensures that the water entering the generating tank can be directly and fully mixed with the raw liquid entering the generating tank, ensuring a good preparation effect of hypochlorous acid disinfectant.

[0033] The bottom of the tank 101 is fixed with spaced-apart partitions 103 along the circumference of the raw liquid inlet 1011. A water outlet channel 105 is formed between adjacent partitions 103. The water outlet end of the water inlet pipe 104 extends into the space enclosed by the partitions 103. The partitions 103 facilitate better mixing of water and raw liquid.

[0034] In this embodiment, the enclosure 103 is an arc-shaped plate with its opening facing the original liquid inlet 1011, and the spaced enclosures 103 form a cylindrical structure that wraps around the water outlet of the water inlet pipe 104.

[0035] The generating tank is equipped with a liquid level detection sensor, which includes an upper limit liquid level sensor 201, an upper liquid level sensor 202, and a lower liquid level sensor 203. The upper limit liquid level sensor and the upper liquid level sensor are installed on the upper side wall of the tank body, with the upper limit liquid level sensor positioned above the upper liquid level sensor. The lower liquid level sensor is installed at the bottom of the tank body. The upper limit liquid level sensor 201, the upper liquid level sensor 202, and the lower liquid level sensor 203 are respectively connected to a controller for detecting the liquid level in the generating tank. In this embodiment, the upper limit liquid level sensor 201, the upper liquid level sensor 202, and the lower liquid level sensor 203 are photoelectric sensors.

[0036] The generating tank 101 is equipped with a pH meter 5 and an available chlorine sensor 6. The pH meter 5 and the available chlorine sensor 6 are respectively connected to the controller. The pH meter 5 is used to detect the pH value of the hypochlorous acid disinfectant prepared in the generating tank, and the available chlorine sensor 6 is used to detect the available chlorine content of the hypochlorous acid disinfectant prepared in the generating tank.

[0037] In this embodiment, the controller is either an MCU-based controller or a PLC controller.

[0038] In this embodiment, the size and capacity of the generated tank can be flexibly selected according to usage requirements.

[0039] When using this utility model: 1. When preparing hypochlorous acid disinfectant, the controller closes the outlet solenoid valve 302, opens the exhaust solenoid valve 303, opens the water inlet solenoid valve 301, and starts the injection pump. Water flows into the generating tank 1 through the water inlet 1021, the water inlet check valve, and the water inlet pipe 104. The injection pump draws the original liquid from the storage tank and pushes it into the generating tank 1 through the original liquid inlet pipe 901, the water inlet check valve 401, and the original liquid inlet 1011. The water at the outlet of the water inlet pipe 104 mixes with the original liquid at the bottom of the generating tank 1. The gas in the generating tank 1 is discharged through the exhaust port 1022. When the liquid level in the generating tank reaches the position of the upper liquid level sensor 202, the controller closes the water inlet solenoid valve 301, closes the exhaust solenoid valve 303, and stops the injection pump. 2. The controller controls the drive mechanism on the carbon dioxide cylinder to open the carbon dioxide cylinder. High-pressure carbon dioxide enters the generating tank 1 through the inlet pipe 902, the inlet check valve 402, and the gas inlet port 1012. The high-pressure carbon dioxide dissolves in the liquid mixture of water and the original liquid. When the pressure sensor 7 detects that the pressure in the generating tank 1 reaches the set value, it feeds the signal back to the controller. The controller controls the drive mechanism on the carbon dioxide cylinder to close the carbon dioxide cylinder and stop the gas supply. The pH meter 5 detects the pH value of the liquid in the generating tank 1 and feeds it back to the controller. The available chlorine sensor 6 detects the available chlorine content in the generating tank 1 and feeds it back to the controller. 3. When liquid needs to be collected, the controller controls the liquid outlet solenoid valve 302 to open, and the prepared hypochlorous acid disinfectant solution flows out from the liquid outlet hole 1013; 4. When the liquid level sensor 203 detects no liquid, the controller controls the generating device to start liquid production again.

Claims

1. A hypochlorous acid disinfectant generating device, characterized in that: The system includes a generating tank, which has a raw liquid inlet, a gas inlet, a water inlet, and a liquid outlet. The gas inlet is located at the lower end of the generating tank. The top of the generating tank is provided with an exhaust port, and an exhaust solenoid valve is installed at the exhaust port; The raw liquid inlet is located at the bottom of the generating tank. A water inlet pipe is connected to the water inlet, and the outlet of the water inlet pipe extends to the bottom of the generating tank above the raw liquid inlet. A water inlet solenoid valve is installed at the water inlet.

2. The hypochlorous acid disinfectant generating device according to claim 1, characterized in that: A pressure sensor is installed on the generating tank.

3. A hypochlorous acid disinfectant generating device according to claim 1 or 2, characterized in that: A safety valve is installed on the top of the generating tank.

4. A hypochlorous acid disinfectant generating device according to claim 1 or 2, characterized in that: The liquid outlet and gas inlet are located at the bottom of the generating tank, and a liquid outlet solenoid valve is installed at the liquid outlet.

5. A hypochlorous acid disinfectant generating device according to claim 1 or 2, characterized in that: The bottom of the generating tank is fixed with spaced-apart partitions along the circumference of the raw liquid inlet, and water outlet channels are formed between adjacent partitions. The water outlet end of the water inlet pipe extends into the space enclosed by the partitions.

6. A hypochlorous acid disinfectant generating device according to claim 1 or 2, characterized in that: The generating tank is equipped with a liquid level detection sensor, which includes an upper limit liquid level sensor, an upper liquid level sensor, and a lower liquid level sensor, which are installed sequentially from top to bottom.

7. A hypochlorous acid disinfectant generating device according to claim 1 or 2, characterized in that: The generating tank is equipped with a liquid inlet check valve at the raw liquid inlet, a gas inlet check valve at the gas inlet, and a water inlet check valve at the water inlet.

8. A hypochlorous acid disinfectant generating device according to claim 1 or 2, characterized in that: The generating tank is equipped with a pH meter and an available chlorine sensor.