Abrasive belt water port grinding device

Abstract

This utility model discloses a belt-type sprue grinding device. The device includes a body, inside which is a clamping and displacement unit and a belt lifting unit. The middle part of the grinding component in the belt lifting unit is rotatably connected to the body. A servo motor is fixedly mounted inside the body, and a worm gear screw jack is located on one side of the servo motor. The output shaft of the servo motor is fixedly mounted to the input shaft of the worm gear screw jack, and the output shaft of the worm gear screw jack is rotatably connected to one end of the grinding component. By setting up a belt lifting unit and using a servo motor and a worm gear screw jack, this device can ensure the grinding quality of the sprue while occupying less internal space. This not only reduces the weight of the device itself but also facilitates maintenance operations, reducing maintenance difficulty and cost.

Description

Technical Field

[0001] This utility model relates to the field of sprue processing, and in particular to a sand belt grinding device for sprues. Background Technology

[0002] In industrial production, especially in the manufacturing of injection molded parts and castings, sprue marks are excess parts left after product molding. They need to be ground to ensure the product's appearance quality and performance. A belt abrasive sprue grinding device uses the high-speed movement of an abrasive belt to grind the sprue marks, thereby removing them and finishing the product surface.

[0003] Existing belt abrasive sprue grinding devices mostly use a cylinder push-pull method for vertically adjusting the position of the grinding workpiece and the sprue. However, since the grinding workpiece is usually quite heavy, the cylinder must be designed to be large enough to move it vertically. This directly leads to a significant increase in the weight of the entire device, making it inconvenient to transport and install, and placing higher demands on the load-bearing capacity of the placement site. Furthermore, the large cylinder occupies a significant amount of internal space, making the internal component layout crowded. When the device malfunctions and requires maintenance, it is difficult for personnel to access critical internal parts, greatly increasing the difficulty and time cost of maintenance, thus presenting significant limitations. Utility Model Content

[0004] The purpose of this invention is to provide a belt-type grinding nozzle device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a belt sander for grinding sprues, comprising a body, wherein a clamping and displacement unit for sprue processing is provided inside the body, the clamping and displacement unit comprising a clamping component and a displacement component, and a belt sander lifting unit is also provided inside the body, the belt sander lifting unit comprising a servo motor, a worm gear screw jack and a grinding component; The grinding part is rotatably connected to the machine body. The servo motor is fixedly mounted inside the machine body. The worm gear screw jack is located on one side of the servo motor. The output shaft of the servo motor is fixedly mounted to the input shaft of the worm gear screw jack, so that the servo motor rotates and drives the input shaft of the worm gear screw jack to move axially along the output end of the servo motor. The output shaft of the worm gear screw jack is rotatably connected to one end of the grinding part, so that when the input shaft of the worm gear screw jack moves axially, it pulls the grinding part to rotate on the machine body.

[0006] Preferably, the clamping component includes a base, a cylinder, and a clamping block; The base is located on one side of the grinding part; the cylinder is fixedly assembled inside the base; the clamping block is located on one side of the cylinder, the output shaft of the cylinder is fixedly assembled with the clamping block, and the clamping block and the base clamp and fix the sprue.

[0007] Preferably, the displacement component includes a first motor and a first lead screw; The base has an X-bearing housing at its bottom, and the first motor is fixedly mounted on one side of the X-bearing housing; the first lead screw is rotatably connected inside the X-bearing housing, and the output shaft of the first motor is fixedly mounted to the first lead screw.

[0008] Preferably, the displacement element further includes a sliding plate; The slide plate is fixedly mounted on the bottom of the base. The slide plate is slidably connected to the X-bearing carrier box. The slide plate is threadedly engaged with the first lead screw. The clamping member moves in the X-axis direction through the first motor, the first lead screw and the slide plate.

[0009] Preferably, the displacement element further includes a second motor and a second lead screw; A Y-axis guide box is provided below the X-bearing carrier box, and the second motor is fixedly assembled on one side inside the Y-axis guide box; the second lead screw is rotatably connected inside the Y-axis guide box, and the output shaft of the second motor is fixedly assembled with the second lead screw.

[0010] Preferably, the displacement component further includes a movable plate; The movable plate is fixedly assembled at the bottom of the X-bearing carrier box. The movable plate is slidably connected to the Y-axis guide box. The movable plate is threadedly engaged with the second lead screw. The clamping member moves in the Y-axis direction through the second motor, the second lead screw, and the movable plate.

[0011] Preferably, the grinding component includes a rotating plate, a rotating rod, and an asynchronous motor; The rotating plate is rotatably connected to the machine body at its center; the rotating rod is rotatably connected to one end of the rotating plate, and the output shaft of the worm gear screw jack is rotatably connected to the rotating rod; the asynchronous motor is fixedly mounted on the top of the rotating plate, and a first guide wheel is fixedly mounted on one side of the asynchronous motor.

[0012] Preferably, the grinding component further includes a drive belt and a support rod; One end of the drive belt is sleeved on the outer surface of the first guide wheel; the support rod is fixedly mounted on the top of the rotating plate. A second guide wheel is rotatably connected to one side of the support rod, and the other end of the drive belt is sleeved inside the second guide wheel. A drive wheel is rotatably connected to the other side of the support rod.

[0013] Preferably, the grinding component further includes a belt-rotating rubber wheel and a sanding belt; The sanding belt rotating rubber wheel is rotatably connected to one side of the support rod, and the sanding belt rotating rubber wheel is fixedly assembled with the second guide wheel; the sanding belt is sleeved on the outer surface of the sanding belt rotating rubber wheel and the transmission wheel.

[0014] The technical effects and advantages of this utility model are as follows: This device uses a belt lifting unit, employing a servo motor and a screw jack to control the lifting motion of the grinding parts, replacing the traditional cylinder push-pull method. While ensuring the grinding quality of the sprue, the screw jack has a relatively compact structure. Compared to a large cylinder that needs to push the entire grinding part, it occupies less internal space, reducing the weight of the device and facilitating its handling and installation. It also provides more space for the layout of internal components, making it easier for staff to perform maintenance operations and reducing maintenance difficulty and cost. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the processing unit of this utility model; Figure 3 This is a schematic diagram of the sander belt lifting unit of this utility model; Figure 4 This is a schematic diagram of the base of this utility model; Figure 5 This is a schematic diagram of the cylinder of this utility model; Figure 6 This is a schematic diagram of the first motor of this utility model; Figure 7 This is a schematic diagram of the second lead screw of this utility model.

[0016] In the diagram: 1. Machine body; 2. Clamping and displacement unit; 21. Clamping component; 211. Base; 212. Cylinder; 213. Clamping block; 22. Displacement component; 221. First motor; 222. First lead screw; 223. Slide plate; 224. Second motor; 225. Second lead screw; 226. Movable plate; 3. Sanding belt lifting unit; 31. Servo motor; 32. Turbine lead screw jack; 33. Rotating rod; 34. Rotating plate; 35. Asynchronous motor; 36. Transmission belt; 37. Support rod; 38. Sanding belt rotating wheel; 39. Sanding belt. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] This utility model provides, for example Figures 1 to 3 The device shown is a belt sander for grinding sprues, including a body 1. The body 1 is equipped with a clamping and displacement unit 2 for sprue processing. The clamping and displacement unit 2 consists of a clamping component 21 and a displacement component 22. The body 1 is also equipped with a belt sander lifting unit 3, which includes a servo motor 31, a worm gear screw jack 32 and a grinding component. The grinding part is rotatably connected to the machine body 1. The servo motor 31 is fixedly mounted inside the machine body 1. The worm gear screw jack 32 is set on one side of the servo motor 31. The output shaft of the servo motor 31 is fixedly mounted to the input shaft of the worm gear screw jack 32, so that the servo motor 31 rotates to drive the input shaft of the worm gear screw jack 32 to move along the axial direction of the output end of the servo motor 31. The output shaft of the worm gear screw jack 32 is rotatably connected to one end of the grinding part, so that when the input shaft of the worm gear screw jack 32 moves axially, it pulls the grinding part to rotate on the machine body 1.

[0019] The grinding component includes a rotating plate 34 and an asynchronous motor 35. The middle of the rotating plate 34 is rotatably connected to the machine body 1, and a rotating rod 33 is rotatably connected to one end of the rotating plate 34. The output shaft of the worm gear screw jack 32 is rotatably connected to the rotating rod 33. The asynchronous motor 35 is fixedly mounted on the top of the rotating plate 34, and a first guide wheel is fixedly mounted on one side of the asynchronous motor 35. The grinding component also includes a transmission belt 36 and a support rod 37. One end of the transmission belt 36 is sleeved on the outer surface of the first guide wheel. The support rod 37 is fixedly mounted on the top of the rotating plate 34. A second guide wheel is rotatably connected to one side of the support rod 37, and the other end of the transmission belt 36 is sleeved inside the second guide wheel. A transmission wheel is rotatably connected to the other side of the support rod 37. The grinding component also includes a sanding belt rotating rubber wheel 38 and a sanding belt 39. The sanding belt rotating rubber wheel 38 is rotatably connected to one side of the support rod 37, and the sanding belt rotating rubber wheel 38 is fixedly mounted to the second guide wheel. The sanding belt 39 is sleeved on the outer surface of the sanding belt rotating rubber wheel 38 and the transmission wheel.

[0020] Example 1: In this example, when using this belt abrasive sprue grinding device, the workpiece to be ground is first placed on the base 211. The cylinder 212 is started, and its output shaft pushes the clamping block 213 to move towards the base 211 until the sprue is firmly clamped. Then, according to the position of the sprue, the position of the sprue is adjusted with the help of the displacement component 22. The working principle of the displacement component 22 is as follows: the first motor 221 is started, and its output shaft drives the first lead screw 222 in the X bearing carrier to rotate. Since the sliding plate 223 is threadedly engaged with the first lead screw 222 and slidably connected to the X bearing carrier, the rotation of the first lead screw 222 will drive the sliding plate 223 and the clamping component 21 above to move along the X-axis. Then, the second motor 224 is started, and its output shaft drives the second lead screw 225 in the Y-axis guide box to rotate. The movable plate 226 is threadedly engaged with the second lead screw 225 and slidably connected to the Y-axis guide box, thereby driving the X bearing carrier and the clamping component 21 to move along the Y-axis, and finally adjusting the sprue to the grinding range of the workpiece.

[0021] Example 2: Figures 1 to 3 The device shown is a belt sander for grinding sprues, including a body 1. The body 1 is equipped with a clamping and displacement unit 2 for sprue processing. The clamping and displacement unit 2 includes a clamping component 21 and a displacement component 22. The body 1 is also equipped with a belt sander lifting unit 3, which includes a servo motor 31, a worm gear screw jack 32 and a grinding component. The grinding part is rotatably connected to the machine body 1. The servo motor 31 is fixedly mounted inside the machine body 1. The worm gear screw jack 32 is set on one side of the servo motor 31. The output shaft of the servo motor 31 is fixedly mounted to the input shaft of the worm gear screw jack 32, so that the servo motor 31 rotates to drive the input shaft of the worm gear screw jack 32 to move along the axial direction of the output end of the servo motor 31. The output shaft of the worm gear screw jack 32 is rotatably connected to one end of the grinding part, so that when the input shaft of the worm gear screw jack 32 moves axially, it pulls the grinding part to rotate on the machine body 1.

[0022] The clamping component 21 includes a base 211, a cylinder 212, and a clamping block 213. The base 211 is disposed on one side of the grinding part. The cylinder 212 is fixedly assembled inside the base 211. The clamping block 213 is disposed on one side of the cylinder 212, and the output shaft of the cylinder 212 is fixedly assembled with the clamping block 213. The clamping block 213 and the base 211 clamp and fix the sprue. The displacement component 22 includes a first motor 221 and a first lead screw 222. An X-bearing carrier is disposed at the bottom of the base 211, and the first motor 221 is fixedly assembled on one side of the X-bearing carrier. The first lead screw 222 is rotatably connected inside the X-bearing carrier, and the output shaft of the first motor 221 is fixedly assembled with the first lead screw 222. The displacement component 22 also includes a sliding plate 223; the sliding plate 223 is fixedly mounted on the bottom of the base 211, and the sliding plate 223 is slidably connected to the X-bearing carrier box. The sliding plate 223 is threadedly engaged with the first lead screw 222. The clamping component 21 moves in the X-axis direction through the first motor 221, the first lead screw 222, and the sliding plate 223. The displacement component 22 also includes a second motor 224 and a second lead screw 225; a Y-axis guide box is provided below the X-bearing carrier box, and the second motor 224 is fixedly mounted on one side inside the Y-axis guide box; the second lead screw 225 is rotatably connected inside the Y-axis guide box, and the output shaft of the second motor 224 is fixedly mounted to the second lead screw 225. The displacement component 22 also includes a movable plate 226; the movable plate 226 is fixedly mounted on the bottom of the X bearing carrier box, the movable plate 226 is slidably connected to the Y-axis guide box, the movable plate 226 is threadedly engaged with the second lead screw 225, and the clamping component 21 moves in the Y-axis direction through the second motor 224, the second lead screw 225 and the movable plate 226.

[0023] In this embodiment, after adjusting the sprue position, the grinding component needs to be adjusted and the grinding operation started. The adjustment and usage principle of the grinding component are as follows: The servo motor 31 is started to adjust the height of the grinding component. The operating principle of the servo motor 31 controlling the lifting of the worm gear screw jack 32 is as follows: The output shaft of the servo motor 31 is fixed to the input shaft of the worm gear screw jack 32. After receiving the control signal, the servo motor 31 outputs the corresponding speed and torque, driving the worm gear inside the worm gear screw jack 32 to rotate. The worm gear meshes with the worm gear, converting the rotational motion into the rotational motion of the worm gear. The worm gear has an internal thread, which forms a threaded engagement with the screw of the jack. When the worm gear rotates, it drives the screw to slide vertically. Because the output shaft of the worm gear screw jack 32 and the rotating plate One end of the rotating plate 34 is rotatably connected, and the middle part of the rotating plate 34 is rotatably connected to the machine body 1. The vertical sliding of the lead screw will push the rotating plate 34 to rotate around the central rotation point, thereby driving the grinding component at the top of the rotating plate 34 to rise and fall, adjusting the sanding belt 39 to a suitable height for contact with the sprue. Then, the asynchronous motor 35 is started, which drives the first guide wheel to rotate. The first guide wheel drives the second guide wheel to rotate through the transmission belt 36. The sanding belt rotating rubber wheel 38, which is fixed to the second guide wheel, rotates accordingly. The sanding belt 39 moves at high speed under the action of the sanding belt rotating rubber wheel 38 and the transmission wheel to grind the sprue. During the grinding process, the height of the grinding component can be finely adjusted by the servo motor 31, and the position of the sprue can be finely adjusted by the first motor 221 and the second motor 224 to ensure the grinding quality.

[0024] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A belt abrasive grinding device for sprue processing, comprising a body (1), wherein the body (1) is internally provided with a clamping and displacement unit (2) for sprue processing, the clamping and displacement unit (2) comprising a clamping member (21) and a displacement member (22), characterized in that, The machine body (1) is also equipped with a sanding belt lifting unit (3), which includes a servo motor (31), a screw jack (32), and a grinding component; The grinding part is rotatably connected to the machine body (1), the servo motor (31) is fixedly mounted inside the machine body (1), the worm gear screw jack (32) is set on one side of the servo motor (31), the output shaft of the servo motor (31) is fixedly mounted to the input shaft of the worm gear screw jack (32), so that the servo motor (31) rotates to drive the input shaft of the worm gear screw jack (32) to move along the axial direction of the output end of the servo motor (31), and the output shaft of the worm gear screw jack (32) is rotatably connected to one end of the grinding part, so that when the input shaft of the worm gear screw jack (32) moves along the axial direction, it pulls the grinding part to rotate on the machine body (1).

2. The belt-type grinding nozzle device according to claim 1, characterized in that, The clamping member (21) includes: The base (211) is located on one side of the polishing part; Cylinder (212), which is fixedly mounted inside the base (211); A clamping block (213) is disposed on one side of a cylinder (212), the output shaft of the cylinder (212) is fixedly assembled with the clamping block (213), and the clamping block (213) and the base (211) clamp and fix the sprue.

3. The belt-type grinding nozzle device according to claim 2, characterized in that, The displacement element (22) includes: The first motor (221) is provided with an X bearing carrier box at the bottom of the base (211), and the first motor (221) is fixedly mounted on one side of the X bearing carrier box. The first lead screw (222) is rotatably connected inside the X bearing housing, and the output shaft of the first motor (221) is fixedly assembled with the first lead screw (222).

4. The belt-type grinding nozzle device according to claim 3, characterized in that, The displacement element (22) further includes: The slide plate (223) is fixedly mounted on the bottom of the base (211). The slide plate (223) is slidably connected to the X-bearing carrier box. The slide plate (223) is threadedly engaged with the first lead screw (222). The clamping member (21) moves in the X-axis direction through the first motor (221), the first lead screw (222) and the slide plate (223).

5. The belt-type grinding nozzle device according to claim 4, characterized in that, The displacement element (22) further includes: The second motor (224) is fixedly mounted on one side inside the Y-axis guide box below the X-bearing carrier box. The second lead screw (225) is rotatably connected inside the Y-axis guide box, and the output shaft of the second motor (224) is fixedly assembled with the second lead screw (225).

6. The belt-type grinding nozzle device according to claim 5, characterized in that, The displacement element (22) further includes: The movable plate (226) is fixedly mounted on the bottom of the X bearing carrier box. The movable plate (226) is slidably connected to the Y-axis guide box. The movable plate (226) is threadedly engaged with the second lead screw (225). The clamping member (21) moves in the Y-axis direction through the second motor (224), the second lead screw (225) and the movable plate (226).

7. The belt-type grinding nozzle device according to claim 1, characterized in that, The grinding component includes: The rotating plate (34) is rotatably connected to the body (1) in its middle part; Rotary rod (33), which is rotatably connected to one end of rotating plate (34), and the output shaft of the turbine screw jack (32) is rotatably connected to the rotary rod (33); An asynchronous motor (35) is fixedly mounted on the top of a rotating plate (34), and a first guide wheel is fixedly mounted on one side of the asynchronous motor (35).

8. The belt-type grinding nozzle device according to claim 7, characterized in that, The grinding component also includes: A drive belt (36) has one end fitted onto the outer surface of the first guide wheel; The support rod (37) is fixedly mounted on the top of the rotating plate (34), and a second guide wheel is rotatably connected to one side of the support rod (37). The other end of the transmission belt (36) is sleeved inside the second guide wheel, and a transmission wheel is rotatably connected to the other side of the support rod (37).

9. A belt-type grinding nozzle device according to claim 8, characterized in that, The grinding component also includes: A sanding belt rotating rubber wheel (38) is rotatably connected to one side of the support rod (37), and the sanding belt rotating rubber wheel (38) is fixedly assembled with the second guide wheel; A sanding belt (39) is fitted onto the outer surface of the sanding belt rotating rubber wheel (38) and the drive wheel.

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