A temperature control element stepwise heating device

Abstract

The utility model provides a kind of temperature control element step-by-step heating equipment, it is related to hot processing conveying technical field, including conveying support, the top two ends of conveying support are rotationally provided with horizontal slide roller;Conveying support top rotationally provided with longitudinal slide roller, longitudinal slide roller and horizontal slide roller are staggered on side side;Conveying support top is erected with the conveyor belt driven by motor;One end side of conveying support is fixedly provided with elevator, and lifting tray is vertically slidably arranged outside the elevator;Conveying vehicle, the both sides of conveying vehicle and lifting tray are all flange structure, and conveying vehicle and lifting tray can be aligned;Precise positioning tray by limiting plate, reliable locking is realized by cooperation of trapezoidal lock block and spring rod, longitudinal slide roller and side pulley auxiliary guide, multiple links guarantee that the position of tray is accurate, running is stable in conveying, lifting, moving process, reduce the influence of deviation or shaking to element.

Description

Technical Field

[0001] This utility model belongs to the field of heat processing and conveying technology, and more specifically, it relates to a temperature control element for step-by-step heating. Background Technology

[0002] The temperature control element has a flat, square shape and is mainly used for controlling car refrigerators. It requires heating to gradually increase the temperature through a heating conveyor.

[0003] Based on the above, the heating equipment currently in use lacks a stable, convenient, and fast automatic feeding function, as well as a discharge function, making it inconvenient to quickly position and convey materials. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a temperature control element-based step-by-step heating device, thereby resolving the issues raised in the background art regarding the lack of stable, convenient, and fast automatic feeding and discharging functions in currently used heating devices, as well as the inconvenience of rapid positioning and conveying.

[0005] The purpose and effect of this utility model's temperature control element-based step-by-step heating device are achieved through the following specific technical means:

[0006] A temperature-controlled element-driven step-by-step heating device includes a conveyor support, with horizontal sliding rollers rotatably mounted at both ends of the top of the conveyor support; a longitudinal sliding roller rotatably mounted on the top of the conveyor support, with the longitudinal and horizontal sliding rollers on the sides arranged alternately; a conveyor belt driven by a motor mounted on the top of the conveyor support; a lifter fixedly mounted on one side of the conveyor support, with a lifting tray vertically sliding outside the lifter; a conveyor cart, with flange structures on both sides of both the conveyor cart and the lifting tray, allowing the conveyor cart and the lifting tray to be aligned; two sets of side sliding rails fixedly mounted on both sides of the top of the conveyor support, with a heating channel fixedly mounted on the top of the two sets of side sliding rails, and a resistance heater with gradually increasing power from front to back fixedly mounted in the upper middle of the heating channel.

[0007] Furthermore, the main body of the lifting device is an L-shaped plate, and a through groove is opened in the middle of the vertical part of the lifting device. A lifting screw is rotatably installed in the through groove, and a lifting motor for driving the lifting screw is fixedly installed on the top of the lifting device. A limit plate is fixedly installed at one end of the lifting device near the conveying bracket. A nut is installed on the outside of the lifting tray and threadedly connected to the lifting screw.

[0008] Furthermore, the lifting tray has a through groove in the middle, two sets of guide rods are fixedly installed in the through groove, a transverse screw is rotatably installed in the through groove, and a push motor for driving the transverse screw is fixedly installed outside the lifting tray; pushers are slidably installed outside the two sets of guide rods, and the pushers are threadedly connected to the transverse screw.

[0009] Furthermore, the pusher has protruding structures on both sides below; trapezoidal locking blocks are provided on both sides of the pusher, and spring rods are fixedly provided at the bottom of each trapezoidal locking block. The trapezoidal locking blocks are fitted with springs and pass through the protruding structures on both sides of the pusher to fix the stops.

[0010] Furthermore, the side slide has a U-shaped structure, with the openings of the two sets of side slides adjacent to each other, and side pulleys are rotatably arranged at equal intervals in each opening, with the side pulleys extending beyond the side slide.

[0011] Furthermore, a conveyor belt and an unloading electric cylinder are respectively installed on both sides of the end of the conveying support away from the elevator.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] Improved operational stability: The pallet is precisely positioned by the limit plate, and the trapezoidal locking block and spring rod work together to achieve reliable locking. The longitudinal sliding roller and side pulley assist in guidance. Multiple links ensure that the pallet is accurately positioned and runs smoothly during conveying, lifting and moving, reducing the impact of offset or shaking on the components.

[0014] Improve processing efficiency: The various links are closely connected. From the material feeding by the conveyor truck to the lifting motor driving the lifting and pushing motor to complete the material unloading, and then to the conveyor belt conveying and heating the heating channel at the same time, a continuous automated processing flow is formed, which reduces the time of manual intervention and speeds up the overall progress of components from loading to entering the next stage.

[0015] Enhanced ease of operation and safety: Manual operation only requires pushing the pallet to the designated position, and subsequent lifting, pushing, and unloading actions are all driven by motors or electric cylinders, reducing the intensity of manual labor; the precise control and locking functions of the mechanical structure also reduce the risk of damage to components due to improper operation, thus improving operational safety. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the axonal structure of this utility model.

[0018] Figure 3 This is a side view of the structure of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the lifting device of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the pusher of this utility model.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1. Conveyor support; 101. Horizontal sliding roller; 102. Longitudinal sliding roller; 103. Conveyor belt; 2. Elevator; 201. Lifting screw; 202. Lifting motor; 203. Limiting plate; 3. Lifting pallet; 301. Guide rod; 302. Horizontal sliding screw; 303. Pushing motor; 304. Pusher; 305. Trapezoidal locking block; 306. Spring rod; 4. Conveyor cart; 5. Side sliding panel; 501. Side pulley; 6. Heating channel; 7. Unloading electric cylinder. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0024] Example 1:

[0025] As attached Figure 1 To be continued Figure 5 As shown:

[0026] This utility model provides a temperature control element step-by-step heating device, including a conveyor support 1, with horizontal sliding rollers 101 rotatably mounted at both ends of the top of the conveyor support 1; a longitudinal sliding roller 102 rotatably mounted on the top of the conveyor support 1, with the longitudinal sliding rollers 102 and the horizontal sliding rollers 101 arranged alternately on the sides; a conveyor belt 103 driven by a motor is mounted on the top of the conveyor support 1; a lifter 2 is fixedly mounted on one side of the conveyor support 1, and a lifting tray 3 is vertically slidably mounted outside the lifter 2; a conveyor trolley 4, both sides of the conveyor trolley 4 and the lifting tray 3 have flange structures, and the conveyor trolley 4 and the lifting tray 3 can be aligned; two sets of side sliding rows 5 are fixedly mounted on the top two sides of the top of the conveyor support 1, and a heating channel 6 is fixedly mounted on the top of the two sets of side sliding rows 5, with a resistance heater whose power gradually increases from front to back fixedly mounted in the upper middle of the heating channel 6; the tops of the horizontal sliding rollers 101 and the longitudinal sliding rollers 102 are aligned.

[0027] The main body of the elevator 2 is an L-shaped plate. A through groove is opened in the middle of the vertical part of the elevator 2. A lifting screw 201 is rotatably installed in the through groove. A lifting motor 202 for driving the lifting screw 201 is fixedly installed on the top of the elevator 2. A limit plate 203 is fixedly installed at one end of the elevator 2 near the conveying bracket 1. A nut is provided on the outside of the lifting tray 3 and threadedly connected to the lifting screw 201.

[0028] The lifting tray 3 has a through groove in the middle, two sets of guide rods 301 are fixedly installed in the through groove, and a transverse screw 302 is rotatably installed in the through groove. A push motor 303 for driving the transverse screw 302 is fixedly installed outside the lifting tray 3. A pusher 304 is slidably installed outside the two sets of guide rods 301, and the pusher 304 is threadedly connected to the transverse screw 302.

[0029] The pusher 304 has protruding structures on both sides below; trapezoidal locking blocks 305 are provided on both sides of the pusher 304, and spring rods 306 are fixedly provided at the bottom of each trapezoidal locking block 305. The trapezoidal locking block 305 is fitted with a spring and passes through the protruding structures on both sides of the pusher 304 to be fixedly provided with a stop block.

[0030] Among them, the side sliding row 5 has a U-shaped structure, and the openings of the two sets of side sliding rows 5 are adjacent. Side pulleys 501 are rotatably arranged at equal intervals in the openings, and the side pulleys 501 extend beyond the side sliding row 5.

[0031] Among them, the conveyor support 1 is equipped with a conveyor belt and an unloading electric cylinder 7 on both sides of the end away from the elevator 2.

[0032] Loading and securing: Place the components into the pallet, secure them with tooling, place the pallet on the conveyor 4, and transport it to the position aligned with the lifting pallet 3; manually push the pallet above the lifting pallet 3, where it is positioned by the limiting plate 203; as the pallet passes, the trapezoidal locking block 305 descends, and the spring outside the rear spring rod 306 resets and locks the pallet.

[0033] Lifting and unloading: Start the lifting motor 202, which drives the lifting tray 3 to rise via the lifting screw 201 until the bottom of the tray is aligned with the horizontal sliding roller 101 and the vertical sliding roller 102; then start the push motor 303, which drives the pusher 304 to move towards the conveying bracket 1 via the horizontal sliding screw 302, pushing the tray above the horizontal sliding roller 101 and the vertical sliding roller 102 to complete the unloading.

[0034] Heating and unloading: The pallet is moved backward by the toothed structure of the conveyor belt 103. The longitudinal roller 102 and the side pulley 501 assist in guiding and ensuring stability. At the same time, it is gradually heated by the heater in the heating channel 6. Finally, the unloading electric cylinder 7 is activated to push the pallet to the conveyor belt and enter the next processing stage.

[0035] Example 2:

[0036] Based on Example 1, the conveyor belt 103 is made of heat-resistant material and can be replaced with other components as needed, such as chains or beaded chains for continuous transmission. Components that can contact the pallet are provided on its exterior to provide the same transmission effect.

[0037] The specific usage and function of this embodiment are as follows:

[0038] In this utility model, the component is placed in a tray and fixed by tooling or other means. Then, the tray is placed in a conveyor 4 and transported to a position aligned with the lifting tray 3. The tray is manually pushed to move it above the lifting tray 3. The position is restricted by the limiting plate 203. When the tray passes the trapezoidal locking block 305, the trapezoidal locking block 305 descends. After the tray passes the trapezoidal locking block 305, the spring outside the spring rod 306 raises the trapezoidal locking block 305 to reset it and lock the tray.

[0039] Start the lifting motor 202 to drive the lifting screw 201 to rotate. The lifting screw 201 lifts the lifting tray 3 so that the bottom of the tray is aligned with the horizontal sliding roller 101 and the vertical sliding roller 102. Then start the push motor 303 to drive the horizontal sliding screw 302 to rotate, and move the pusher 304 towards the conveying bracket 1 to push the tray above the horizontal sliding roller 101 and the vertical sliding roller 102 to complete the unloading.

[0040] Then, the pallet is moved backward by the toothed structure on the outside of the conveyor belt 103. With the assistance of the longitudinal sliding roller 102 and the side pulley 501, the pallet is moved backward stably. During this process, the heater in the heating channel 6 is used to gradually heat the pallet. Finally, the unloading electric cylinder 7 is started to push the pallet onto the conveyor belt, so that it can be transported to the next step for subsequent processing.

Claims

1. A step-by-step heating device with a temperature control element, characterized in that, include: A conveyor support (1) is provided with a horizontal sliding roller (101) rotatably mounted at both ends of the top of the conveyor support (1); a longitudinal sliding roller (102) is rotatably mounted on the top of the conveyor support (1), and the longitudinal sliding roller (102) and the horizontal sliding roller (101) are arranged alternately on the side; a conveyor belt (103) driven by a motor is mounted on the top of the conveyor support (1); a lifter (2) is fixedly mounted on one side of the conveyor support (1), and a lifting tray (3) is vertically slidably mounted outside the lifter (2); a conveyor vehicle (4) is provided with flange structures on both sides of the conveyor vehicle (4) and the lifting tray (3), and the conveyor vehicle (4) and the lifting tray (3) can be aligned; two sets of side sliding blocks (5) are fixedly mounted on both sides of the top of the conveyor support (1), and a heating channel (6) is fixedly mounted on the top of the two sets of side sliding blocks (5), and a resistance heater with gradually increasing power from front to back is fixedly mounted in the upper middle of the heating channel (6).

2. The temperature control element-driven step-by-step heating device as described in claim 1, characterized in that: The main body of the lifting device (2) is an L-shaped plate. A through groove is provided in the middle of the vertical part of the lifting device (2). A lifting screw (201) is rotatably arranged in the through groove. A lifting motor (202) for driving the lifting screw (201) is fixedly arranged on the top of the lifting device (2). A limit plate (203) is fixedly arranged at one end of the lifting device (2) near the conveying bracket (1). A nut is provided on the outside of the lifting tray (3) and threadedly connected to the lifting screw (201).

3. The temperature control element-driven step-by-step heating device as described in claim 1, characterized in that: The lifting tray (3) has a through groove in the middle, and two sets of guide rods (301) are fixedly installed in the through groove. A transverse screw (302) is rotatably installed in the through groove. A push motor (303) for driving the transverse screw (302) is fixedly installed outside the lifting tray (3). A pusher (304) is slidably installed outside the two sets of guide rods (301), and the pusher (304) is threadedly connected to the transverse screw (302).

4. The temperature control element staged heating device as described in claim 3, characterized in that: The pusher (304) has protruding structures on both sides below; trapezoidal locking blocks (305) are provided on both sides of the pusher (304), and spring rods (306) are fixedly provided at the bottom of each trapezoidal locking block (305). The trapezoidal locking block (305) is fitted with a spring and passes through the protruding structures on both sides of the pusher (304) to be fixedly provided with a stop block.

5. The temperature control element-driven step-by-step heating device as described in claim 1, characterized in that: The side slide (5) has a U-shaped structure. The openings of the two sets of side slides (5) are adjacent, and side pulleys (501) are equidistantly distributed and rotatably arranged in the openings. The side pulleys (501) extend beyond the side slide (5).

6. The temperature control element-driven step-by-step heating device as described in claim 1, characterized in that: The conveyor support (1) is equipped with a conveyor belt and an unloading electric cylinder (7) on both sides of the end away from the elevator (2).

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