Quenching device for steel wire processing
By designing a quenching device with support rods, limit rings, and clamping devices, the problem of iron wire contacting the coil in the heating machine was solved, achieving stable support and positioning of the iron wire and improving the stability and smoothness of processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI JUXIN SPECIAL STEEL CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-28
AI Technical Summary
Traditional heating machines lack a support mechanism for the iron wire during the quenching process, which makes the iron wire prone to contact with the coil and causing malfunctions.
A quenching device was designed, comprising a body, a support frame, a quartz tube, a limiting ring, and a clamping device. The quartz tube and the limiting ring separate the iron wire from the coil, the support rod and the clamping block support and position the iron wire, and the clamping device fixes the iron wire, reducing the failure of contacting the coil.
It effectively separates the wire from the coil, reduces the occurrence of malfunctions, ensures smooth wire movement and straightens it to a certain extent, and improves processing stability.
Smart Images
Figure CN224564656U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire processing technology, specifically a quenching device for steel wire processing. Background Technology
[0002] Wire processing is a series of treatments, shaping, and modifications of low-carbon steel wire (iron wire) to meet the needs of different applications. Its core is to change the shape and properties of the iron wire through physical or chemical means, giving it specific functions (such as structural support, protection, and connection).
[0003] Regarding the above and existing related technologies: When processing iron wire, some special materials of iron wire need to be quenched. Induction heating machines are used for quenching. During quenching, the iron wire needs to pass through the coil. Since traditional heating machines lack a support mechanism for the iron wire, the iron wire is prone to contacting the coil during heating, which can lead to malfunctions. Therefore, a quenching device for steel wire processing is proposed to address the above problems. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The quenching device for steel wire processing described in this utility model includes a body and a protective device. A coil is fixedly connected to the side wall of the body, and a support frame is fixedly connected to the bottom of the body. The protective device is located on one side of the body and includes a pad. The pad is located on one side of the support frame. A support rod is fixedly connected to the upper surface of the pad. A quartz tube is inserted into the inner surface of the support rod and is inserted into the inner surface of the coil. A limit ring is fixedly connected to the side wall of the quartz tube and is located on one side of the support rod. The limit ring will fit against the support rod. When the wire moves, the wire will pass through the quartz tube. By setting the pad, support rod, quartz tube and limit ring, the wire can be separated, reducing the possibility of failure.
[0006] Preferably, the inner wall of the limiting ring and the support rod is threaded with three positioning pins. After the limiting ring is in contact with the support rod, the positioning pins are rotated to the inner wall of the limiting ring and the support rod, and the positioning pins can limit the position of the limiting ring.
[0007] Preferably, an auxiliary rod is fixedly connected to the upper surface of the pad, and a top ring is fixedly connected to the upper surface of the auxiliary rod. The top ring is sleeved on the surface of the quartz tube. When the quartz tube moves, the quartz tube moves to the upper surface of the top ring on the auxiliary rod. By setting the auxiliary rod and the top ring, the quartz tube can be supported.
[0008] Preferably, the side walls of the support rod and the auxiliary rod are fixedly connected with locking blocks. The locking blocks are fitted onto the surface of the support frame, and the locking blocks can restrict the position of the support rod and the auxiliary rod to a certain extent.
[0009] Preferably, the inner walls of the support rod, the locking block, and the support frame are threaded with limiting pins. After the locking block is attached to the support frame, the limiting pins are rotated to the inner walls of the support rod, the locking block, and the support frame, and the limiting pins can restrict the position of the locking block.
[0010] Preferably, the inner surface of the pad is provided with a plurality of clamping devices, the clamping devices including a placement plate, the placement plate being inserted into the inner surface of the pad, the inner wall of the placement plate being slidably connected to two moving blocks, and the side wall of the moving blocks being rotatably connected to clamping rollers. When the wire moves, the wire will drive the clamping rollers to rotate, and the clamping rollers rotate on the side wall of the moving blocks. By setting the placement plate, moving blocks and clamping rollers, the wire can be positioned.
[0011] Preferably, a threaded rod is rotatably connected to the surface of the placement plate. The surface of the threaded rod has opposite threads at both ends. The surface of the threaded rod is threadedly connected to the inner walls of the two moving blocks. A support block is fixedly connected to the side wall of the placement plate. The inner wall of the support block is rotatably connected to the surface of the threaded rod. The threaded rod drives the moving blocks to move. By setting the threaded rod, it is convenient to drive the moving blocks to move.
[0012] The advantages of this utility model are:
[0013] 1. When quenching iron wire is required, this utility model pushes the pad to move the support rod and auxiliary rod. The support rod and auxiliary rod will move the locking block, which will fit on the surface of the support frame. Then, the limiting pin is rotated to the inner wall of the support rod, the locking block, and the support frame. Then, the quartz tube is pushed to pass through the support rod and the coil. The quartz tube will move the limiting ring, which will fit against the support rod. The quartz tube moves to the upper surface of the top ring of the auxiliary rod. Then, the positioning pin is rotated to the inner wall of the limiting ring and the support rod. When the iron wire moves, it will pass through the quartz tube. By setting the entire device, the iron wire and the coil can be separated, and the iron wire can be supported at the same time, reducing the possibility of the iron wire contacting the coil and causing failure.
[0014] 2. In the process of processing iron wire, the present invention inserts the placement plate into the inner surface of the pad, and then rotates the threaded rod to make the threaded rod rotate on the inner wall of the moving block and the inner wall of the support block. The threaded rod drives the moving block to move, and the moving block drives the clamping rollers to move. The two clamping rollers clamp the iron wire. When the iron wire moves, the iron wire will drive the two clamping rollers to rotate. By setting the entire device, the iron wire can be restricted, reducing the random movement of the iron wire, and at the same time, the iron wire can be straightened to a certain extent. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a three-dimensional structural diagram of the body of a quenching device used for steel wire processing.
[0017] Figure 2 In a quenching device for steel wire processing Figure 1 A schematic diagram of the structure at point A;
[0018] Figure 3 In a quenching device for steel wire processing Figure 1 A schematic diagram of the structure at point B;
[0019] Figure 4 This is a side view of the main body of a quenching device for steel wire processing.
[0020] Figure 5 This is an exploded structural diagram of a clamping device in a quenching apparatus used for steel wire processing.
[0021] In the diagram: 1. Machine body; 2. Coil; 3. Support frame; 4. Protective device; 41. Pad; 42. Support rod; 43. Quartz tube; 44. Limiting ring; 45. Positioning pin; 46. Auxiliary rod; 47. Top ring; 48. Locking block; 49. Limiting pin; 5. Clamping device; 51. Placement plate; 52. Moving block; 53. Clamping roller; 54. Threaded rod; 55. Supporting block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Please see Figure 1-5As shown, a quenching device for steel wire processing includes a body 1 and a protective device 4. A coil 2 is fixedly connected to the side wall of the body 1, and a support frame 3 is fixedly connected to the bottom of the body 1. The protective device 4 is located on one side of the body 1 and includes a pad 41 located on one side of the support frame 3. A support rod 42 is fixedly connected to the upper surface of the pad 41, and a quartz tube 43 is inserted into the inner surface of the support rod 42. The quartz tube 43 is inserted into the inner surface of the coil 2. A limiting ring 44 is fixedly connected to the side wall of tube 43, and the limiting ring 44 is located on one side of support rod 42. During operation, place the pad 41 in a suitable position, and then push the quartz tube 43 to insert it into the inner surface of support rod 42 and inner surface of coil 2. The limiting ring 44 will fit against support rod 42. When the wire moves, the wire will pass through quartz tube 43. By setting the pad 41, support rod 42, quartz tube 43 and limiting ring 44, the wire can be separated, reducing the possibility of failure.
[0024] The inner walls of the limiting ring 44 and the support rod 42 are threaded with three locating pins 45. During operation, the locating pins 45 are rotated to the inner walls of the limiting ring 44 and the support rod 42, and the locating pins 45 can limit the position of the limiting ring 44.
[0025] An auxiliary rod 46 is fixedly connected to the upper surface of the pad 41, and a top ring 47 is fixedly connected to the upper surface of the auxiliary rod 46. The top ring 47 is fitted onto the surface of the quartz tube 43. During operation, the quartz tube 43 moves to the upper surface of the top ring 47 on the auxiliary rod 46. The auxiliary rod 46 and the top ring 47 can support the quartz tube 43.
[0026] The side walls of the support rod 42 and the auxiliary rod 46 are fixedly connected with a locking block 48, which is fitted onto the surface of the support frame 3. During operation, the support rod 42 and the auxiliary rod 46 will drive the locking block 48 to move, and the locking block 48 will fit onto the surface of the support frame 3. The locking block 48 can restrict the position of the support rod 42 and the auxiliary rod 46 to a certain extent.
[0027] The inner walls of the support rod 42, the locking block 48, and the support frame 3 are threaded with a limiting pin 49. During operation, the limiting pin 49 is rotated to the inner wall of the support rod 42, the locking block 48, and the support frame 3, and the limiting pin 49 can restrict the position of the locking block 48.
[0028] Multiple clamping devices 5 are inserted into the inner surface of the pad 41. Each clamping device 5 includes a placement plate 51, which is inserted into the inner surface of the pad 41. Two moving blocks 52 are slidably connected to the inner wall of the placement plate 51, and clamping rollers are rotatably connected to the side wall of the moving blocks 52. During operation, the placement plate 51 is inserted into the inner surface of the pad 41, and then the moving blocks 52 are pushed to move the clamping rollers 53. The clamping rollers 53 clamp the surface of the wire. When the wire moves, the wire will drive the clamping rollers 53 to rotate. The clamping rollers 53 rotate on the side wall of the moving blocks 52. By setting the placement plate 51, the moving blocks 52 and the clamping rollers 53, the wire can be positioned.
[0029] A threaded rod 54 is rotatably connected to the surface of the placement plate 51. The surface of the threaded rod 54 has opposite threads at both ends. The surface of the threaded rod 54 is threadedly connected to the inner walls of the two moving blocks 52. A support block 55 is fixedly connected to the side wall of the placement plate 51. The inner wall of the support block 55 is rotatably connected to the surface of the threaded rod 54. During operation, the threaded rod 54 rotates on the inner wall of the moving block 52, driving the moving block 52 to move. By setting the threaded rod 54, it is easy to drive the moving block 52 to move.
[0030] Working principle: When the wire needs to be quenched, the pad 41 is pushed, causing the support rod 42 and auxiliary rod 46 to move. The support rod 42 and auxiliary rod 46 then move the locking block 48, which fits onto the surface of the support frame 3. The limiting pin 49 is then rotated to the inner wall of the support rod 42, locking block 48, and support frame 3. Next, the quartz tube 43 is pushed, allowing it to pass through the support rod 42 and coil 2. The quartz tube 43 then moves the limiting ring 44, which fits against the support rod 42. The quartz tube 43 moves to the upper surface of the top ring 47 of the auxiliary rod 46. Finally, the positioning pin 45 is rotated to the inner wall of the limiting ring 44 and support rod 42, allowing the wire to pass through during movement. The quartz tube 43, by setting up the entire device, can separate the iron wire and the coil 2, and at the same time support the iron wire, reducing the possibility of the iron wire contacting the coil 2 and causing failure. When processing the iron wire, the placement plate 51 is inserted into the inner surface of the pad 41, and then the threaded rod 54 is rotated to make the threaded rod 54 rotate on the inner wall of the moving block 52 and the inner wall of the support block 55. The threaded rod 54 drives the moving block 52 to move, and the moving block 52 drives the clamping rollers 53 to move. The two clamping rollers 53 clamp the iron wire. When the iron wire moves, the iron wire will drive the two clamping rollers 53 to rotate. By setting up the entire device, the iron wire can be restricted, reducing the iron wire from moving randomly, and at the same time, the iron wire can be straightened to a certain extent.
[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A quenching device for steel wire processing, comprising a body (1) and a protective device (4), characterized in that: A coil (2) is fixedly connected to the side wall of the body (1), and a support frame (3) is fixedly connected to the bottom end of the body (1). The protective device (4) is set on one side of the body (1). The protective device (4) includes a pad (41). The pad (41) is located on one side of the support frame (3). A support rod (42) is fixedly connected to the upper surface of the pad (41). A quartz tube (43) is inserted into the inner surface of the support rod (42). The quartz tube (43) is inserted into the inner surface of the coil (2). A limit ring (44) is fixedly connected to the side wall of the quartz tube (43). The limit ring (44) is located on one side of the support rod (42).
2. The quenching device for steel wire processing according to claim 1, characterized in that: The inner wall of the limiting ring (44) and the support rod (42) is threaded with three locating pins (45).
3. The quenching device for steel wire processing according to claim 1, characterized in that: An auxiliary rod (46) is fixedly connected to the upper surface of the pad (41), and a top ring (47) is fixedly connected to the upper surface of the auxiliary rod (46). The top ring (47) is fitted onto the surface of the quartz tube (43).
4. A quenching device for steel wire processing according to claim 3, characterized in that: The side walls of the support rod (42) and the auxiliary rod (46) are fixedly connected with a locking block (48), which is fitted onto the surface of the support frame (3).
5. A quenching device for steel wire processing according to claim 4, characterized in that: The inner wall threaded connection of the support rod (42), the locking block (48) and the support frame (3) is limited by a locating pin (49).
6. A quenching device for steel wire processing according to claim 1, characterized in that: The inner surface of the pad (41) is provided with a plurality of clamping devices (5). The clamping device (5) includes a placement plate (51). The placement plate (51) is inserted into the inner surface of the pad (41). The inner wall of the placement plate (51) is slidably connected to two moving blocks (52). The side wall of the moving block (52) is rotatably connected to a clamping rod.
7. A quenching device for steel wire processing according to claim 6, characterized in that: The surface of the placement plate (51) is rotatably connected to a threaded rod (54), the surface of the threaded rod (54) is provided with threads at both ends opposite, the surface of the threaded rod (54) is threadedly connected to the inner wall of two moving blocks (52), and a support block (55) is fixedly connected to the side wall of the placement plate (51), the inner wall of the support block (55) is rotatably connected to the surface of the threaded rod (54).