A kind of precision electric push rod based on single-chip microcomputer control

By using a precision electric linear actuator based on a microcontroller, combined with a Hall plate, a drive chip, and a transmission assembly, precise control and human-machine interaction of the electric linear actuator are achieved. This solves the problem that traditional linear actuators cannot adjust the extension distance in real time, thus improving applicability and flexibility.

CN224571016UActive Publication Date: 2026-07-28ZHEJIANG ZHENGKE MOTOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG ZHENGKE MOTOR CO LTD
Filing Date
2025-08-11
Publication Date
2026-07-28

AI Technical Summary

Technical Problem

Existing traditional linear actuators cannot adjust the extension distance in real time according to actual application scenarios, resulting in limited applicability and failing to meet the flexibility and precision requirements of smart homes and smart factories.

Method used

It adopts a precision electric actuator based on microcontroller control. Through the combination of Hall plate, driver chip and microcontroller body, it realizes precise control of drive motor. Combined with transmission components and human-computer interaction display screen, it allows users to write running parameters to achieve stop at any point.

Benefits of technology

It achieves precise push-pull action of electric linear actuator, and can display the extension or retraction distance on the display screen, improving applicability and human-computer interaction performance, and meeting the actual needs of customers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of intelligent manufacturing, concretely is a kind of precision electric push rod based on single-chip microcomputer control, the utility model includes installation body, and the outer wall of installation body is connected with shell by screw, and the other outer side wall of installation body is fixedly connected with protective shell, and drive motor is installed in the position of protective shell directly below in installation body outer side wall, and drive motor is fixedly connected with mounting shell in installation body one end away, and Hall plate is installed in mounting shell inside, and single-chip microcomputer main body is installed in the position of mounting shell inside close to Hall plate side, and single-chip microcomputer main body output end and drive motor input end electrically connected, and Hall plate output end and single-chip microcomputer main body input end electrically connected, and load plate is fixedly installed in shell inside, the utility model runs parameter by external display screen programming electric push rod, cooperate Hall plate and single-chip microcomputer, so that the electric push rod executes precision push-pull action, satisfies customer actual demand, effectively improves applicability.
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Description

Technical Field

[0001] This utility model relates to the field of intelligent manufacturing technology, specifically a precision electric linear actuator based on microcontroller control. Background Technology

[0002] With the advancement of the times, smart devices have deeply penetrated all walks of life. When purchasing actuators, consumers are increasingly inclined to intelligent and customizable solutions, especially in smart homes, such as electric sofas, height-adjustable desks, and smart kitchen appliances, and smart factories, such as automated production lines and precision assembly robotic arms, which place higher demands on the flexibility and precision of actuators.

[0003] In existing technologies, traditional push rods only have a single fixed stroke preset, and users cannot adjust the extension distance of the push rod in real time through human-machine interface, such as touch screen or mobile APP, according to actual application scenarios, such as the angle of sofa backrest or the change of workpiece thickness on the production line, which limits its applicability. Utility Model Content

[0004] The purpose of this invention is to provide a precision electric linear actuator based on microcontroller control, so as to solve the problems mentioned in the background art.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A precision electric linear actuator based on microcontroller control includes a mounting body, an outer shell connected to the outer wall of the mounting body by screws, a protective shell fixedly connected to the other outer wall of the mounting body, and a drive motor mounted on the outer wall of the mounting body and located directly below the protective shell. The end of the drive motor away from the mounting body is fixedly connected to the mounting shell.

[0007] A Hall plate is installed inside the mounting housing, a driver chip is installed inside the mounting housing near the Hall plate, and a microcontroller body is arranged inside the mounting housing near the driver chip.

[0008] Preferably, the output terminal of the Hall plate is electrically connected to the input terminal of the driver chip, and the output terminal of the driver chip is electrically connected to the input terminal of the microcontroller body.

[0009] Preferably, a support plate is fixedly installed inside the outer shell, and a transmission component is provided on the outer wall of the support plate.

[0010] Preferably, the transmission assembly includes a first transmission gear, a second transmission gear, and a third transmission gear. The first transmission gear, the second transmission gear, and the third transmission gear are all rotatably connected to the outer wall of the support plate via shafts, and the first transmission gear, the second transmission gear, and the third transmission gear are all meshed with each other.

[0011] The outer wall of the bearing plate is rotatably connected to a drive shaft, and one end of the drive shaft is fixedly connected to a drive gear.

[0012] Preferably, a lead screw is fixedly connected to the end of the drive shaft away from the bearing plate, and a lead screw sleeve is fitted around the lead screw. A movable rod is threadedly connected to the outer wall of the lead screw sleeve.

[0013] Preferably, one end of the movable rod away from the drive shaft is connected to a connector via a thread, and the outer wall of the connector has a through-hole.

[0014] Preferably, a power cord is fixedly connected to one end of the drive motor, and a sealing gasket is fixedly installed on the outside of the mounting body.

[0015] The beneficial effects of this utility model are:

[0016] In this invention, the user can program the required operating parameters of the electric linear actuator via an external display screen. This allows the driver board chip to receive the command and read the output pulses from the Hall plate. The microcontroller then controls the number of rotations of the motor, commanding the motor to drive the transmission components, enabling the electric linear actuator to perform precise push-pull actions and automatically stop when the required stroke is reached. The extension or retraction distance of the linear actuator can be displayed on the screen. This allows the electric linear actuator to be controlled to stop at any point within the designed stroke, meeting actual customer needs and effectively improving applicability. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the protective shell in this utility model;

[0020] Figure 3 This is a schematic diagram of the transmission gear and the movable rod in this utility model;

[0021] Figure 4 This is a cross-sectional view of the movable rod in this utility model;

[0022] Figure 5 This is a partial structural schematic diagram of the present invention;

[0023] Figure 6 This is a schematic diagram of the structure of the microcontroller body and the driver chip in this utility model;

[0024] Figure 7 This is a cross-sectional view of the outer shell of this utility model.

[0025] The attached figures are labeled as follows:

[0026] 1. Outer shell; 2. Protective shell; 3. Mounting shell; 4. Drive motor; 5. Transmission gear one; 6. Movable rod; 7. Lead screw sleeve; 8. Lead screw; 9. Drive shaft; 10. Power cord; 11. Transmission gear two; 12. Transmission gear three; 14. Hall plate; 15. Mounting hole; 16. Sealing gasket; 17. Connector; 18. Microcontroller body; 19. Support plate; 20. Mounting body; 21. Driver chip. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] A precision electric linear actuator based on microcontroller control, such as... Figures 1-7 As shown, the device includes a mounting body 20. A housing 1 is connected to the outer wall of the mounting body 20 by screws. A protective housing 2 is fixedly connected to the other outer wall of the mounting body 20. A drive motor 4 is installed on the outer wall of the mounting body 20 and directly below the protective housing 2. A mounting housing 3 is fixedly connected to the end of the drive motor 4 away from the mounting body 20. A Hall plate 14 is installed inside the mounting housing 3. A drive chip 21 is installed inside the mounting housing 3 near the Hall plate 14. A microcontroller body 18 is provided inside the mounting housing 3 near the drive chip 21.

[0029] The output terminal of Hall plate 14 is electrically connected to the input terminal of driver chip 21, and the output terminal of driver chip 21 is electrically connected to the input terminal of microcontroller body 18.

[0030] A support plate 19 is fixedly installed inside the outer casing 1. A transmission assembly is provided on the outer wall of the support plate 19. The transmission assembly includes a first transmission gear 5, a second transmission gear 11, and a third transmission gear 12. The first transmission gear 5, the second transmission gear 11, and the third transmission gear 12 are all rotatably connected to the outer wall of the support plate 19 via shafts, and the first transmission gear 5, the second transmission gear 11, and the third transmission gear 12 are all meshed with each other. A transmission shaft 9 is rotatably connected to the outer wall of the support plate 19, and one end of the transmission shaft 9 is fixedly connected to the first transmission gear 5.

[0031] A lead screw 8 is fixedly connected to the end of the drive shaft 9 away from the bearing plate 19. A lead screw sleeve 7 is sleeved on the outside of the lead screw 8. A movable rod 6 is threadedly connected to the outer wall of the lead screw sleeve 7. The lead screw 8 is driven to rotate by the transmission mechanism, which can drive the lead screw sleeve 7 to move linearly, thereby driving the movable rod 6 to move, so that the electric push rod can perform telescopic movement.

[0032] In use, the user programs the required operating parameters for the electric linear actuator via an external display screen. This causes the drive chip 21 to receive commands, read the pulses output by the Hall plate 14, and control the rotation of the drive motor 4 via the microcontroller 18. The drive motor 4 then drives the transmission components, causing the transmission shaft 9 to rotate, which in turn causes the lead screw 8 to rotate, moving the lead screw sleeve 7. This causes the movable rod 6 to extend and retract linearly, enabling the electric linear actuator to perform precise push-pull actions. It automatically stops when the required stroke is reached. The extension or retraction distance of the actuator can be displayed on the screen, allowing the user to intuitively understand the extension or retraction distance, improving human-machine interaction. Furthermore, the electric linear actuator can be controlled to stop at any point within the designed stroke, meeting actual customer needs.

[0033] One end of the movable rod 6 is away from the drive shaft 9 and the other end is connected to a connector 17 by a thread. The outer wall of the connector 17 has a through-hole 15, through which the electric push rod can be connected and installed with an external device that can be pushed.

[0034] One end of the drive motor 4 is fixedly connected to a power cord 10, which provides power to the drive motor 4. A sealing gasket 16 is fixedly installed on the outside of the mounting body 20. The sealing gasket 16 is made of silicone, which can fill the gap between the outer shell 1 and the protective shell 2, improve the sealing performance, and has good waterproof and dustproof performance. The protective shell 2 is made of aluminum alloy, which can provide good protection for the movable rod 6 and effectively improve the service life of the push rod.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A precision electric linear actuator based on microcontroller control, comprising a mounting body (20), characterized in that, The outer wall of the mounting body (20) is connected to the outer shell (1) by screws. The other outer wall of the mounting body (20) is fixedly connected to the protective shell (2). The outer wall of the mounting body (20) and the position directly below the protective shell (2) are equipped with a drive motor (4). The end of the drive motor (4) away from the mounting body (20) is fixedly connected to the mounting shell (3). The mounting housing (3) has a Hall plate (14) installed inside, and a driver chip (21) is installed inside the mounting housing (3) near the Hall plate (14). A microcontroller body (18) is provided inside the mounting housing (3) near the driver chip (21).

2. The precision electric linear actuator based on single-chip microcomputer control according to claim 1, characterized in that, The output terminal of the Hall plate (14) is electrically connected to the input terminal of the driver chip (21), and the output terminal of the driver chip (21) is electrically connected to the input terminal of the microcontroller body (18).

3. A precision electric linear actuator based on single-chip microcomputer control according to claim 1, characterized in that, A support plate (19) is fixedly installed inside the outer shell (1), and a transmission component is provided on the outer wall of the support plate (19).

4. A precision electric linear actuator based on single-chip microcomputer control according to claim 3, characterized in that, The transmission assembly includes a first transmission gear (5), a second transmission gear (11), and a third transmission gear (12). The first transmission gear (5), the second transmission gear (11), and the third transmission gear (12) are all rotatably connected to the outer wall of the bearing plate (19) via shafts, and the first transmission gear (5), the second transmission gear (11), and the third transmission gear (12) are all meshed with each other. The outer wall of the bearing plate (19) is rotatably connected to a transmission shaft (9), and one end of the transmission shaft (9) is fixedly connected to a transmission gear (5).

5. A precision electric linear actuator based on single-chip microcomputer control according to claim 4, characterized in that, The drive shaft (9) is fixedly connected to a lead screw (8) at the end away from the bearing plate (19). A lead screw sleeve (7) is sleeved on the outside of the lead screw (8). A movable rod (6) is threadedly connected to the outer wall of the lead screw sleeve (7).

6. A precision electric linear actuator based on single-chip microcomputer control according to claim 5, characterized in that, One end of the movable rod (6) is away from the drive shaft (9) and the other end is connected to a connector (17) by a thread. The outer wall of the connector (17) is provided with a mounting hole (15).

7. A precision electric linear actuator based on single-chip microcomputer control according to claim 1, characterized in that, One end of the drive motor (4) is fixedly connected to a power line (10), and a sealing gasket (16) is fixedly installed on the outside of the mounting body (20).