A high speed centrifugal atomizer

Abstract

This utility model discloses a high-speed centrifugal atomizer, comprising: an atomizing component for installation, bolts stably installed on the upper end of the atomizing component, and a connecting ring installed in the middle of the atomizing component; further comprising: a connecting ring, wherein the upper end of the connecting ring is provided with a cleaning structure, wherein the cleaning mechanism includes a toothed ring, a gear, an automatic telescopic rod, and a support frame; the upper end of the connecting ring is provided with a toothed ring, and the inner wall of the toothed ring is connected to a gear; and the lower end of the connecting ring is provided with automatic telescopic rods on both the left and right sides, wherein the lower end of the automatic telescopic rods is provided with a support frame; a brush ring, wherein the left, right, front, and rear ends of the brush ring are provided with a disassembly mechanism, wherein the disassembly mechanism includes a slot and a locking block. This high-speed centrifugal atomizer facilitates the prevention of clogging during prolonged use of the high-speed centrifugal atomizer, facilitates the disassembly and maintenance of the atomizing disc at the lower end of the high-speed centrifugal atomizer.

Description

Technical Field

[0001] This utility model relates to the field of high-speed centrifugal atomizer technology, specifically a high-speed centrifugal atomizer. Background Technology

[0002] A high-speed centrifugal atomizer is a device that uses centrifugal force generated by high-speed rotation to break liquids into micron-sized droplets, mainly used in industrial production for drying, humidification, and other applications. However, existing high-speed centrifugal atomizers often experience clogging during use, which reduces their efficiency. Furthermore, disassembling the internal components of the atomizer is cumbersome and hinders efficient maintenance. Therefore, a new high-speed centrifugal atomizer has been designed to address these issues.

[0003] A high-speed centrifugal atomizer, authorized by announcement number CN107350100B, includes a high-speed motor, a liquid distributor, a wear-resistant atomizing wheel, and an atomizer cooling bracket. The high-speed motor comprises a motor body, a front bearing housing, and a rear bearing housing. The liquid distributor and the wear-resistant atomizing wheel are sequentially mounted on the motor shaft extension. The high-speed motor is mounted on the atomizer cooling bracket. A protective water channel for the atomizing wheel, a slurry channel, and a high-pressure shaft seal gas channel are provided through the motor body, the front bearing housing, and the rear bearing housing, respectively leading to the liquid distributor and connecting to the wear-resistant atomizing wheel via the liquid distributor. Compared with existing technologies, the advantages of this invention are: a high-speed centrifugal atomizer that is simple and convenient to process, assemble, disassemble, and maintain; compact structure; stable and reliable; long service life; low energy consumption; and small footprint.

[0004] Based on existing solutions and actual production and processing, current high-speed centrifugal atomizers still have some problems: First, existing high-speed centrifugal atomizers are prone to clogging after prolonged atomization, thus requiring rapid cleaning. Second, the cleaning device is prone to accumulating impurities after prolonged use, requiring disassembly and replacement. Finally, the existing high-speed centrifugal atomizers have cumbersome disassembly and maintenance structures, making rapid disassembly impossible. Therefore, this utility model provides a high-speed centrifugal atomizer to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a high-speed centrifugal atomizer to solve the problems mentioned in the background art, such as the tendency of existing high-speed centrifugal atomizers to become clogged after prolonged atomization, thus requiring rapid cleaning; the tendency of cleaning devices to accumulate impurities after prolonged use, necessitating disassembly and replacement; and the cumbersome disassembly and maintenance structure of existing high-speed centrifugal atomizers, which prevents rapid disassembly.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-speed centrifugal atomizer, comprising: an atomizing component for installation, a bolt stably installed on the upper end of the atomizing component, and a connecting ring installed in the middle of the atomizing component; It also includes: a connecting ring, the upper end of which is provided with a cleaning structure, wherein the cleaning mechanism includes a toothed ring, a gear, an automatic telescopic rod and a support frame, the upper end of which is provided with a toothed ring, and the inner wall of the toothed ring is connected with a gear, and the lower end of the connecting ring is provided with automatic telescopic rods on the left and right sides, and the lower end of the automatic telescopic rod is provided with a support frame. The brush ring has a disassembly mechanism at its left, right, front, and rear ends. The disassembly mechanism includes a slot, a block, a connecting rod, and a spring. The left, right, front, and rear ends of the brush ring have slots, and the slots are connected to blocks. The left end of the blocks is connected to a connecting rod, and the middle outer side of the connecting rod is connected to a spring.

[0007] Preferably, the bolts are set at equal angles at the upper end of the atomizing component, the connecting ring forms a sliding structure in the middle of the atomizing component, and the guide rod forms a sliding structure inside the front and rear ends of the connecting ring.

[0008] Preferably, the right end of the gear ring is connected to the gear in a meshing manner, and a motor is installed on the upper end of the gear, and the motor is stably installed on the right side of the middle part of the atomizing component.

[0009] Preferably, the lower end of the guide rod is fixedly connected to a support frame, and the inside of the support frame is fitted with the brush ring. Furthermore, the left, right, front, and rear ends of the support frame are connected to the connecting rod by threads.

[0010] Preferably, the inside of the card slot is connected to the card block by an engaging manner, and the left side of the card block is set to be in contact with the spring.

[0011] Preferably, the middle part of the brush ring is fitted with the atomizing disc body, and a drive shaft is connected to the middle part of the atomizing disc body, with a nut installed at the lower end of the drive shaft.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the high-speed centrifugal atomizer is easy to avoid clogging after long-term use, and the atomizing disc at the lower end of the high-speed centrifugal atomizer is easy to disassemble and repair. 1. Equipped with a connecting ring, gear, and support frame, when the high-speed centrifugal atomizer needs to be cleaned to prevent clogging, the automatic telescopic rod is activated to move the support frame downwards. To ensure the stability of the support frame's movement, the support frame also moves the guide rod downwards along the sliding grooves at the front and rear ends of the connecting ring. Finally, the support frame moves the brush ring to the outer middle of the atomizing disc body. At this time, the motor is activated to drive the gear to rotate. The gear and the gear ring are connected by meshing. Therefore, the gear drives the connecting ring to rotate in the middle of the atomizing assembly through the gear ring. This allows the connecting ring to drive the support frame and brush ring to clean the outer side of the atomizing disc body through the automatic telescopic rod and guide rod, which helps to prevent clogging of the high-speed centrifugal atomizer after long-term use. 2. Equipped with a brush ring, a locking block, and a connecting rod, the brush ring is prone to accumulating a large amount of impurities when the cleaning device cleans the high-speed centrifugal atomizer for a long time, which reduces the subsequent cleaning efficiency. Therefore, it needs to be disassembled and replaced. First, rotate the connecting rods connected to the left and right front ends of the support frame to make the connecting rods move outward along their internal thread path. After the connecting rods are disengaged from the threaded connection, pull the connecting rods to drive the locking block to squeeze the spring and pull it out from the inside of the slot. This allows the locking block to disengage from the slot and finally remove the brush ring from the inside of the support frame for replacement, which facilitates the disassembly and replacement of the cleaning equipment on the high-speed centrifugal atomizer. 3. The device consists of an atomizing disc body, a drive shaft, and a nut. When the high-speed centrifugal atomizer is used for a long time to atomize and spray liquid, internal damage may occur. Therefore, it needs to be inspected and replaced. First, the nut connected to the lower end of the drive shaft should be removed so that the atomizing disc body can be removed from the lower end of the drive shaft and atomizing components. This allows for the replacement of the atomizing disc body and facilitates the disassembly and maintenance of the atomizing disc at the lower end of the high-speed centrifugal atomizer. Attached Figure Description

[0013] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a side view sectional structural diagram of the present invention; Figure 3 This is a top view sectional structural diagram of the present invention; Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle; Figure 5 This utility model Figure 1 Enlarged structural diagram at point B.

[0014] In the diagram: 1. Atomizing component; 2. Bolt; 3. Connecting ring; 4. Gear ring; 5. Gear; 6. Motor; 7. Automatic telescopic rod; 8. Guide rod; 9. Support frame; 10. Brush ring; 11. Slot; 12. Locking block; 13. Connecting rod; 14. Spring; 15. Atomizing disc body; 16. Drive shaft; 17. Nut. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-5 This utility model provides a technical solution: a high-speed centrifugal atomizer, including an atomizing component 1, a bolt 2, a connecting ring 3, a toothed ring 4, a gear 5, a motor 6, an automatic telescopic rod 7, a guide rod 8, a support frame 9, a brush ring 10, a slot 11, a locking block 12, a connecting rod 13, a spring 14, an atomizing disc body 15, a transmission shaft 16, and a nut 17.

[0017] When preventing clogging of high-speed centrifugal atomizers, for example, by attaching... Figure 1 Appendix Figure 2 Appendix Figure 3 and attached Figure 4As shown, bolt 2 is set at an equal angle at the upper end of atomizing component 1, connecting ring 3 forms a sliding structure in the middle of atomizing component 1, guide rod 8 forms a sliding structure inside the front and rear ends of connecting ring 3, the right end of gear ring 4 is connected to gear 5 by meshing, motor 6 is installed at the upper end of gear 5, motor 6 is stably installed on the right side of the middle of atomizing component 1, and support frame 9 is fixedly connected to the lower end of guide rod 8. The inside of support frame 9 is set in a close fit with brush ring 10, the middle of brush ring 10 is set in a close fit with atomizing disc body 15, and drive shaft 16 is connected to the middle of atomizing disc body 15. Nut 17 is installed at the lower end of drive shaft 16. When atomizing component 1 drives atomizing disc body 15 for a long time, atomizing disc body 15 continuously sprays atomized liquid outward, which is prone to blockage and internal damage. Therefore, it needs to be cleaned and disassembled for maintenance. First, start automatic telescopic rod 7 to drive support frame 9 to move downward. In order to ensure support frame 9 To ensure displacement stability, the support frame 9 also drives the guide rod 8 to move downwards along the sliding grooves at the front and rear ends of the connecting ring 3. Finally, the support frame 9 drives the brush ring 10 to move to the outer middle of the atomizing disc body 15. At this time, the starter motor 6 drives the gear 5 to rotate. The gear 5 is connected to the gear ring 4 by meshing. Therefore, the gear 5 drives the connecting ring 3 to rotate in the middle of the atomizing component 1 through the gear ring 4. This allows the connecting ring 3 to drive the support frame 9 and the brush ring 10 to clean the outer side of the atomizing disc body 15 through the automatic telescopic rod 7 and the guide rod 8, preventing a large amount of impurities from accumulating on the surface of the atomizing disc body 15 and affecting the subsequent spraying of atomized liquid. When the atomizing disc body 15 is damaged inside and needs to be disassembled for repair, the nut 17 connected to the lower end of the drive shaft 16 needs to be removed so that the atomizing disc body 15 can be removed from the lower end of the drive shaft 16 and the atomizing component 1, thereby realizing the replacement of the atomizing disc body 15. This is the anti-clogging usage method of the high-speed centrifugal atomizer. When disassembling and replacing high-speed centrifugal atomizer cleaning equipment, for example, attaching... Figure 1 Appendix Figure 2 and attached Figure 5As shown, a support frame 9 is fixedly connected to the lower end of the guide rod 8. The inside of the support frame 9 is fitted with the brush ring 10. The left, right, front, and rear ends of the support frame 9 are connected to the connecting rod 13 by threads. The inside of the slot 11 is connected to the locking block 12 by locking. The left side of the locking block 12 is fitted with the spring 14. Due to the long-term cleaning of the outlet by the cleaning device, the impurities cleaned on the outside of the atomizing disc body 15 tend to accumulate on the inner wall of the brush ring 10. Therefore, it is necessary to disassemble and loosen the brush ring by tightening the bolts. 2. Remove the atomizing component 1 from the equipment, and then rotate the connecting rod 13 connected to the left and right front ends of the support frame 9 respectively, so that the connecting rod 13 moves outward along its internal thread path. After the connecting rod 13 is disengaged from the threaded connection, pull the connecting rod 13 to drive the locking block 12 to squeeze the spring 14 and pull it out from the inside of the locking groove 11, so that the locking block 12 is disengaged from the locking groove 11. Finally, the brush ring 10 is removed and replaced from the inside of the support frame 9. This is the disassembly and replacement method of the high-speed centrifugal atomizer cleaning equipment. This is the entire working process of the high-speed centrifugal atomizer. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0018] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-speed centrifugal atomizer, comprising: The atomizing assembly (1) for installation, the bolt (2) for stable installation on the upper end of the atomizing assembly (1), and the connecting ring (3) for installation in the middle of the atomizing assembly (1). Its characteristic is that it further includes: A connecting ring (3) is provided with a cleaning structure at its upper end. The cleaning mechanism includes a toothed ring (4), a gear (5), an automatic telescopic rod (7), and a support frame (9). The upper end of the connecting ring (3) is provided with a toothed ring (4), and the inner wall of the toothed ring (4) is connected to a gear (5). The lower end of the connecting ring (3) is provided with automatic telescopic rods (7) on both the left and right sides, and the lower end of the automatic telescopic rods (7) is provided with a support frame (9). The brush ring (10) has a disassembly mechanism at its left, right, front and rear ends. The disassembly mechanism includes a slot (11), a block (12), a connecting rod (13) and a spring (14). The brush ring (10) has a slot (11) at its left, right, front and rear ends. The slot (11) is connected to the block (12). The left end of the block (12) is provided with a connecting rod (13). The middle outer side of the connecting rod (13) is provided with a spring (14).

2. The high-speed centrifugal atomizer according to claim 1, characterized in that: The bolt (2) is set at an equal angle at the upper end of the atomizing component (1), and the connecting ring (3) forms a sliding structure in the middle of the atomizing component (1), and the guide rod (8) forms a sliding structure inside the front and rear ends of the connecting ring (3).

3. A high-speed centrifugal atomizer according to claim 1, characterized in that: The right end of the gear ring (4) is connected to the gear (5) by meshing, and the upper end of the gear (5) is equipped with a motor (6), and the motor (6) is stably installed on the right side of the middle part of the atomizing component (1).

4. A high-speed centrifugal atomizer according to claim 2, characterized in that: The lower end of the guide rod (8) is fixedly connected to a support frame (9), and the inside of the support frame (9) is in a close fit with the brush ring (10). The left, right, front and rear ends of the support frame (9) are connected to the connecting rod (13) by a thread.

5. A high-speed centrifugal atomizer according to claim 1, characterized in that: The inside of the slot (11) is connected to the card block (12) by a snap-fit ​​method, and the left side of the card block (12) is set to be in contact with the spring (14).

6. A high-speed centrifugal atomizer according to claim 1, characterized in that: The middle part of the brush ring (10) is fitted with the atomizing disc body (15), and the middle part of the atomizing disc body (15) is connected to the drive shaft (16), and the lower end of the drive shaft (16) is equipped with a nut (17).

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