A kind of automobile driving computer parts riveting column integrity detection recovery device

Abstract

The utility model discloses a kind of automobile driving computer parts riveting column integrity detection recycling device, it is related to automobile driving computer parts detection technical field, including box and box cover, the top of box cover is equipped with fixture, the inside of fixture corresponds the riveting column of automobile driving computer parts and is reserved to open several mounting holes, the inside of each mounting hole is equipped with photoelectric switch, the inside of box is equipped with industrial control mainboard;The device detects whether there is fracture, material, no feature etc. by photoelectric switch real-time individual riveting column common defects, the part that detection is unqualified, through defective product recycling box and photoelectric sensor realizes the linkage of defective product forced recycling and equipment reset, effectively replaces traditional visual detection mode, reduces the requirement to personnel operation, reduces the quality risk of missed judgment, eliminates non-standardized operation, reduces quality failure cost, while ensuring that defective product is standardized management.

Description

Technical Field

[0001] This utility model relates to the field of automotive computer parts testing technology, and in particular to a device for testing and recycling the integrity of riveted posts of automotive computer parts. Background Technology

[0002] In the production and testing of automotive computer components, the integrity of the rivet post is a key factor affecting product quality. If there are defects such as breakage, missing material, or lack of features, it may lead to assembly failure or abnormal function of the part.

[0003] Existing methods for inspecting the integrity of riveted posts are relatively traditional, typically relying on manual visual inspection and marking with colored pens. This method demands a high level of experience and concentration from the operator, and prolonged operation can easily lead to missed inspections due to fatigue, negligence, and other factors, posing a significant quality risk.

[0004] Meanwhile, the existing testing process lacks a mechanism for monitoring and recycling defective products, which cannot ensure that defective products are handled in a standardized manner. This may result in defective products being mixed with qualified products and flowing into downstream processes, causing not only inconvenience to customers but also significantly increasing the subsequent cost of quality failures. This makes it difficult to meet the needs of efficient and accurate quality inspection in large-scale production. Utility Model Content

[0005] To address the technical problems existing in the background art, this utility model proposes a device for detecting and recycling the integrity of riveted pillars of automotive computer parts.

[0006] This utility model proposes a device for detecting and recycling the integrity of riveting posts of automotive computer parts, including a testing platform. A box is provided at the top of the testing platform, and a box cover is connected to the top of the box. A fixture is installed at the top of the box cover. Several mounting holes are pre-drilled inside the fixture corresponding to the riveting posts of the automotive computer parts. A photoelectric switch is installed inside each mounting hole. An industrial control motherboard is installed inside the box. An indicator light group, a qualified indicator light, and an audible and visual alarm are embedded in the surface of the box.

[0007] Furthermore, a recycling bin is installed at the top of the testing station to collect substandard automotive computer parts.

[0008] Furthermore, a photoelectric sensor is embedded in the back of the recycling bin, and the photoelectric sensor is connected to the industrial control motherboard via wires.

[0009] Furthermore, several photoelectric switches, indicator light groups, qualification indicator lights, audible and visual alarms, and photoelectric sensors are all connected to the industrial control motherboard via wires.

[0010] Furthermore, a main power switch is embedded in the side of the enclosure to turn the device on and off.

[0011] Furthermore, the vehicle computer component is located in a pre-reserved and compatible fixture slot in the fixture, and the rivet post of the vehicle computer component is inserted into the corresponding mounting hole.

[0012] The beneficial effects of this utility model are as follows: By using photoelectric switches to detect in real time whether each riveting post has common defects such as breakage, missing material, or lack of features, and detecting unqualified parts, the forced recycling of unqualified parts and the linkage between the photoelectric sensor and the defective part recycling bin are realized, which effectively replaces the traditional visual inspection method, reduces the requirements for personnel operation, reduces the quality risk of missed judgment, eliminates non-standard operation, reduces the cost of quality failure, and ensures that unqualified parts are managed in a standardized manner. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the disassembled structure of this utility model; Figure 2 This is a first-view structural diagram of the present invention after assembly; Figure 3 This is a structural schematic diagram of the present invention from a second perspective after assembly; Figure 4 This is a cross-sectional view of the assembled version of this utility model; Figure 5 This is a structural schematic diagram of the automotive on-board computer component in this utility model.

[0014] In the diagram: 1. Testing platform; 2. Box body; 21. Box cover; 3. Fixture; 31. Mounting hole; 4. Photoelectric switch; 5. Industrial control motherboard; 6. Indicator light group; 7. Qualified indicator light; 8. Audible and visual alarm; 9. Recycling bin; 10. Photoelectric sensor; 11. Main power switch; 12. Automotive on-board computer parts; 121. Riveting post. Detailed Implementation

[0015] Reference Figure 1-5 The present invention proposes a device for detecting and recycling the integrity of riveted posts for automotive computer components, the technical solution of which is as follows: The top of the testing station 1 integrates two core functional modules: testing and recycling. The first is the testing module, which consists of a box 2, a box cover 21, a fixture 3, and various electrical components. The second is the recycling module, which consists of a recycling box 9 and matching sensors. The two work together to achieve a closed-loop process of "detection-judgment-recycling-reset". A box 2 is fixedly installed at the top of the testing table 1. A box cover 21 is installed at the top of the box 2. A fixture 3 is fixedly installed on the top surface of the box cover 21. A fixture groove is opened at the top of the fixture 3. The shape of the fixture groove is adapted to the contour of the automotive computer part 12. Several mounting holes 31 are reserved inside the fixture 3 corresponding to the positions of the riveting post 121 on the part. The number and position of the mounting holes 31 correspond one-to-one with the riveting post 121 of the part to be tested. A photoelectric switch 4 is fixedly installed inside each mounting hole 31. The detection end of the photoelectric switch 4 faces upward and can be directly inserted into the riveting post 121 in the mounting hole 31 to detect whether the riveting post 121 has defects such as breakage, missing material, or lack of features. The industrial control motherboard 5 is fixedly installed inside the housing 2, serving as the logic processing core of the entire device. All electrical components are connected to the industrial control motherboard 5 via wires to receive and process detection signals. The surface of the housing 2 is embedded with: Indicator light group 6: It consists of several light bulbs, each light bulb corresponds to a photoelectric switch 4. When a photoelectric switch 4 detects that the riveting post is normal, the corresponding light bulb lights up, providing intuitive feedback on the status of a single riveting post. Qualification indicator light 7: When all photoelectric switches 4 detect that the riveting post is normal, and the industrial control motherboard 5 makes a comprehensive judgment that it is qualified, this light will be lit. Audible and visual alarm 8: When any photoelectric switch 4 detects an abnormality in the riveting post and the industrial control motherboard 5 determines it to be unqualified, the alarm will issue an audible and visual alarm to alert the operator; A recycling bin 9 is located at the top of the testing station 1 and on one side of the housing 2. It is used to specifically recycle automotive computer parts 12 that have been determined to be unqualified after testing, so as to prevent defective products from being mixed with qualified products. A photoelectric sensor 10 is embedded in the back of the recycling bin 9. The sensor is connected to the industrial control motherboard 5 through a wire. When the operator puts the unqualified product into the recycling bin 9, the photoelectric sensor 10 detects the object being put in and sends a signal to the industrial control motherboard 5 to trigger the equipment to reset. This ensures that the next test can only be carried out after the unqualified product has been recycled, thus realizing the error prevention function of forced recycling.

[0016] Finally, a main power switch 11 is embedded in the side of the housing 2 to control the power supply of the entire device. When the switch is pressed, the device is powered on and enters standby mode.

[0017] Work process: Press the main power switch 11 to power on the device. The industrial control motherboard 5, photoelectric switch 4, photoelectric sensor 10 and other components are initialized and enter the detection ready state. The automotive computer component 12 to be tested is placed on the fixture 3, and the rivet pins 121 of the component are inserted into the mounting holes 31 of the fixture 3. At this time, the photoelectric switches 4 in each mounting hole 31 detect the rivet pins 121 and send the detection signal to the industrial control motherboard 5. If a certain riveting post 121 is normal, the corresponding photoelectric switch 4 will output a normal signal, and the corresponding bulb in the indicator light group 6 will light up. If all rivet posts 121 are normal, the industrial control motherboard 5 will be deemed qualified, the qualified indicator light 7 will light up, and the operator can remove the parts and put them into the qualified product area. If any of the riveting posts 121 is abnormal, the photoelectric switch 4 will output an abnormal signal, the industrial control motherboard 5 will determine that it is unqualified, and the audible and visual alarm 8 will be activated to issue an alarm. When a defective product is deemed unqualified during inspection, the operator must place it into the recycling bin 9. As the defective product passes through the recycling bin 9, the photoelectric sensor 10 is triggered. The sensor sends a recycling confirmation signal to the industrial control motherboard 5, which then resets the control device (alarm stops, indicator light goes out). Only then can the equipment proceed to the next inspection cycle. If the defective product is not placed into the recycling bin 9, the photoelectric sensor 10 will not detect the recycling action, the device will remain in an alarm state, and the next inspection cannot proceed, thus forcing the proper recycling of defective products.

[0018] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for detecting and recycling the integrity of riveted posts for automotive computer components, comprising a testing table (1), characterized in that, The top of the testing platform (1) is provided with a box (2), the top of the box (2) is connected to a box cover (21), the top of the box cover (21) is equipped with a fixture (3), the inside of the fixture (3) is provided with several mounting holes (31) corresponding to the riveting posts of the automotive computer parts, each mounting hole (31) is equipped with a photoelectric switch (4), the inside of the box (2) is equipped with an industrial control motherboard (5), and the surface of the box (2) is embedded with an indicator light group (6), a qualified indicator light (7), and an audible and visual alarm (8).

2. The automotive on-board computer component riveting column integrity detection and recycling device according to claim 1, characterized in that, The top of the testing station (1) is also equipped with a recycling bin (9) to recycle unqualified automotive computer parts.

3. The automotive on-board computer component riveting column integrity detection and recycling device according to claim 2, characterized in that, A photoelectric sensor (10) is embedded in the back of the recycling bin (9), and the photoelectric sensor (10) is connected to the industrial control motherboard (5) via a wire.

4. The automotive on-board computer component riveting column integrity detection and recycling device according to claim 3, characterized in that, Several photoelectric switches (4), indicator light group (6), qualified indicator light (7), sound and light alarm (8), and photoelectric sensor (10) are all connected to the industrial control motherboard (5) through wires.

5. The automotive on-board computer component riveting column integrity detection and recycling device according to claim 1, characterized in that, The main power switch (11) is embedded in the side of the housing (2) to turn the device on and off.

6. The automotive on-board computer component riveting column integrity detection and recycling device according to claim 1, characterized in that, The vehicle computer component is located in a pre-reserved and compatible fixture slot in the fixture (3), and the riveting post of the vehicle computer component is inserted into the corresponding mounting hole (31).

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