Grinding detection integrated device

Abstract

The present disclosure provides a grinding detection integrated device, which comprises a mounting frame, a plurality of moving wheels, a grinding platform and a detection platform. The plurality of moving wheels are arranged at the bottom of the mounting frame, and the grinding platform and the detection platform are arranged side by side at the top of the mounting frame. The detection platform comprises a working surface, which is a horizontal plane. In this way, the grinding platform and the detection platform can be moved to the desired position, which is convenient and has low safety risk.

Description

Technical Field

[0001] This disclosure relates to the field of commissioning operation technology, and in particular to an integrated grinding inspection device. Background Technology

[0002] Mold inserts are modular components that can be individually disassembled and installed within a mold, meeting requirements such as ease of mold processing and extended service life. Inserts require surface grinding to improve the fit accuracy with the mold mounting surface and the perpendicularity accuracy of the working area. In related technologies, the flatness of the insert surface can be determined using a testing platform.

[0003] Some testing platforms are placed in fixed areas, so users usually have to remove the inserts from the molds and transport them over long distances to the testing platform's location, which is inconvenient and poses a high safety risk for long-distance transport. Utility Model Content

[0004] This disclosure provides an integrated grinding inspection device that is convenient and has low safety risks.

[0005] This disclosure provides an integrated grinding and testing device, including a mounting frame, multiple movable wheels, a grinding platform, and a testing platform; the multiple movable wheels are disposed at the bottom of the mounting frame, and the grinding platform and the testing platform are disposed side by side at the top of the mounting frame, the testing platform including a working surface, the working surface being a horizontal plane.

[0006] Furthermore, the upper surface of the grinding platform includes a first edge and a second edge; the first edge is adjacent to the detection platform; the second edge is provided with a baffle, which protrudes from the upper surface of the grinding platform.

[0007] Furthermore, the grinding platform includes a platform body and a protective pad, the protective pad being laid on the upper surface of the platform body.

[0008] Furthermore, the detection platform includes a connecting surface connected to the working surface;

[0009] The working surface is provided with multiple first grooves, the first grooves extending to the connecting surface along a first direction, and the multiple first grooves are arranged at intervals along a second direction; and / or

[0010] The working surface is provided with multiple second grooves, which extend to the connecting surface along a second direction, and the multiple second grooves are arranged at intervals along a first direction; the first direction and the second direction intersect.

[0011] Furthermore, it also includes a display agent storage area, which is located on one side of the detection platform, and the grinding platform is located on the other side of the detection platform.

[0012] Furthermore, the display agent storage area includes a cover plate and a first receiving cavity formed by recessing from the upper surface of the mounting frame; the first receiving cavity is used to receive the display agent; the first receiving cavity has an opening, the cover plate is rotatably disposed on the mounting frame, and the cover plate can cover the opening.

[0013] Furthermore, it also includes a testing tool storage area, which is located on one side of the testing platform, and the grinding platform is located on the other side of the testing platform;

[0014] The testing tool storage area includes a second receiving cavity formed by a recess in the upper surface of the mounting bracket, the second receiving cavity being used to receive a ruler and a pad.

[0015] Furthermore, it also includes a containment box located below the grinding platform and the testing platform.

[0016] Furthermore, the mounting bracket includes multiple transverse main body sections and multiple longitudinal main body sections, the multiple longitudinal main body sections including a first longitudinal main body section and a second longitudinal main body section; one end of the multiple transverse main body sections is connected to the first longitudinal main body section, and the other end is connected to the second longitudinal main body section.

[0017] Furthermore, the upper surface of the grinding platform is flush with the working surface of the detection platform; and / or

[0018] The side surface of the grinding platform is flush with the side surface of the detection platform.

[0019] The integrated grinding and testing equipment disclosed herein includes a testing platform with a horizontal working surface, enabling the testing platform to be used for testing the flatness of the bottom surface of inserts. Multiple casters are located at the bottom of a mounting frame, and the grinding platform and testing platform are arranged side-by-side at the top of the mounting frame. This allows the grinding and testing platforms to be moved quickly and easily to the desired location, effectively reducing the transport distance of the inserts, offering good convenience and low safety risks.

[0020] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure. Attached Figure Description

[0021] The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments consistent with this disclosure and, together with the description, serve to explain the principles of this disclosure.

[0022] Figure 1 The image shown is a perspective view of an integrated grinding and testing device according to an embodiment of this disclosure;

[0023] Figure 2 As shown Figure 1 The front view of the integrated grinding and testing equipment shown;

[0024] Figure 3 As shown Figure 1 The side view of the integrated grinding and inspection equipment shown;

[0025] Figure 4 As shown Figure 1 The image shows a top view of the integrated grinding and testing equipment.

[0026] Explanation of reference numerals in the attached figures:

[0027] 10. Grinding and testing integrated equipment; 11. Mounting frame; 12. Casters; 13. Grinding platform; 14. Testing platform; 15. Working surface; 16. First edge; 17. Second edge; 18. Baffle; 19. Connecting surface; 20. First groove; 21. Second groove; 22. Protective gasket; 23. First lifting hole; 24. Second lifting hole; 25. Indicator storage area; 26. Cover plate; 27. Testing tool storage area; 28. Second receiving cavity; 29. ​​Straightedge; 30. Pad; 31. Storage box; 32. Lateral main body; 33. Longitudinal main body; 34. First longitudinal main body; 35. Second longitudinal main body. Detailed Implementation

[0028] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this disclosure as detailed in the appended claims.

[0029] To better understand the technical solutions of this disclosure, the integrated grinding and testing equipment of this disclosure will be described in detail below with reference to the accompanying drawings. Unless otherwise specified, the features in the following embodiments and implementations can be combined with each other.

[0030] Figure 1 The image shown is a perspective view of an integrated grinding and testing device 10 according to an embodiment of this disclosure. Figure 2 As shown Figure 1 The front view of the integrated grinding and testing equipment 10 shown. Figure 3 As shown Figure 1 Side view of the integrated grinding inspection device 10 shown. See also Figure 1 , Figure 2 and Figure 3 As shown, this disclosure provides an integrated grinding and inspection device 10, which can be applied to inserts of stamping dies. It can be used for flatness and perpendicularity inspection of the inserts, as well as for grinding the inserts. The integrated grinding and inspection device 10 includes a mounting frame 11, multiple moving wheels 12, a grinding platform 13, and an inspection platform 14.

[0031] Multiple casters 12 are disposed at the bottom of the mounting frame 11. In one embodiment, the multiple casters 12 include at least two directional casters and at least two omnidirectional casters. At least two directional casters are disposed on one side of the mounting frame 11, and at least two omnidirectional casters are disposed on the other side of the mounting frame 11. This facilitates the movement of the grinding and inspection integrated equipment 10 and can adapt to different site requirements, thus providing good practicality.

[0032] Grinding platform 13 and testing platform 14 are arranged side by side on the top of mounting frame 11. Grinding platform 13 and testing platform 14 are adjacent to each other. In one embodiment, the side surface of grinding platform 13 is flush with the side surface of testing platform 14. Testing platform 14 includes a working surface 15, which is a horizontal plane. In this embodiment, the upper surface of grinding platform 13 is the working surface 15. The horizontal nature of the working surface 15 allows testing platform 14 to detect the flatness of the bottom surface of inserts. For example, when grinding the bottom surface of an insert, an indicator agent needs to be applied to the working surface 15 of testing platform 14, and the bottom surface of the insert is repeatedly pushed and pulled on testing platform 14. The flatness of the bottom surface of the insert can be determined by observing the distribution and uniformity of the indicator agent. The insert can also be transferred to grinding platform 13, and the bottom surface of the insert can be ground using tools. A precision grinding machine can be used to process the working surface 15 to meet the precision requirements of the insert.

[0033] In one embodiment, the upper surface of the grinding platform 13 is flush with the working surface 15 of the inspection platform 14. This facilitates the transfer of inserts from the inspection platform 14 to the grinding platform 13.

[0034] The integrated grinding and testing device 10 disclosed herein has multiple casters 12 mounted on the bottom of a mounting frame 11, and a grinding platform 13 and a testing platform 14 arranged side-by-side on the top of the mounting frame 11. This allows the grinding platform 13 and the testing platform 14 to be moved quickly and conveniently to the desired position, effectively reducing the transport distance of the inserts, providing good convenience, and minimizing safety risks.

[0035] In one embodiment, the height of the integrated grinding inspection device 10 is 1.2m to 1.6m. This height setting is reasonable, conforms to ergonomics, and facilitates operation for users.

[0036] In one embodiment, the upper surface of the grinding platform 13 includes a first edge 16 and a second edge 17. The first edge 16 is adjacent to the detection platform 14. The second edge 17 is provided with a baffle 18, which protrudes from the upper surface of the grinding platform 13. The height of the baffle 18 is 5mm to 10mm. In this embodiment, the height of the baffle 18 is 5mm. This ensures that the insert can be transferred from the detection platform 14 to the grinding platform 13, while also blocking the insert during the transfer process, thereby preventing the insert from accidentally falling and reducing safety hazards.

[0037] In one embodiment, the grinding platform 13 includes a platform body and a protective pad 22, which is laid on the upper surface of the platform body. The protective pad 22 can be a nylon pad. In this embodiment, the thickness of the protective pad 22 is 10mm, which can effectively protect the sharp parts of the insert during the insert transfer process, prevent the insert from being damaged, and extend the service life of the insert.

[0038] In one embodiment, the detection platform 14 includes a connecting surface 19 connected to the working surface 15. In this embodiment, the connecting surface 19 can be a side surface of the detection platform 14. The working surface 15 is provided with a plurality of first grooves 20, which extend along a first direction X to the connecting surface 19, and the plurality of first grooves 20 are arranged at intervals along a second direction Y. The first direction X and the second direction Y intersect. The first direction X can be perpendicular to the second direction Y. In this embodiment, the detection platform 14 can be a cuboid, the first direction X can be the length direction of the cuboid, and the second direction Y can be the width direction of the cuboid. When the bottom surface of the insert is repeatedly pushed and pulled on the detection platform 14, the first grooves 20 can effectively filter particulate foreign objects on the bottom surface of the insert, preventing scratches on the detection platform 14 and thus preventing damage to the accuracy of the working surface 15 of the detection platform 14.

[0039] In one embodiment, the working surface 15 is provided with multiple second grooves 21, which extend along the second direction Y to the connecting surface 19, and the multiple second grooves 21 are arranged at intervals along the first direction X. The second grooves 21 can effectively filter particulate matter from the bottom surface of the insert, resulting in good filtration.

[0040] In this embodiment, the material of the detection platform 14 can be alloy tool steel, such as CR12MOV. After the detection platform 14 is processed, it can be heat-treated so that the hardness of its working surface 15 can reach HRC58-62, which can significantly improve the wear resistance of the working surface 15 of the detection platform 14.

[0041] In one embodiment, the working surface 15 of the testing platform 14 is provided with a plurality of first lifting holes 23, the number of which can be four, distributed at the four corners of the working surface 15. The side surface of the testing platform 14 is provided with a plurality of second lifting holes 24, the number of which can be two, distributed on both sides of the side surface of the testing platform 14 along the second direction Y. The size of the first lifting holes 23 and the second lifting holes 24 can be M16. This facilitates the movement of the testing platform 14.

[0042] Figure 4 As shown Figure 1 A top view of the integrated grinding inspection device 10 shown. See also... Figure 1 and Figure 4 As shown, in one embodiment, the grinding and testing integrated device 10 further includes a display agent storage area 25, which is located on one side of the testing platform 14, while the grinding platform 13 is located on the other side of the testing platform 14. This facilitates the retrieval of the display agent coated on the working surface 15 of the testing platform 14. The display agent can be red lead powder or blue oil.

[0043] In one embodiment, the indicator storage area 25 includes a cover plate 26 and a first receiving cavity formed by a recess in the upper surface of the mounting bracket 11. The cover plate 26 can be 2 mm thick and made of steel. The first receiving cavity is used to hold the indicator. The first receiving cavity can also hold a roller brush. The roller brush can pick up the indicator and apply it to the working surface 15 of the detection platform 14. The first receiving cavity has an opening, and the cover plate 26 is rotatably mounted on the mounting bracket 11, covering the opening. The cover plate 26 can be rotatably mounted on the mounting bracket 11 via a hinge, allowing it to be closed when not in use, preventing dust and other foreign matter from contaminating the indicator during the grinding of the inserts and extending the indicator's lifespan. Simultaneously, the rotatable mounting of the cover plate 26 on the mounting bracket 11 facilitates opening and closing, improving convenience and work efficiency.

[0044] In one embodiment, the integrated grinding and testing equipment 10 further includes a testing tool storage area 27, which is located on one side of the testing platform 14, and the grinding platform 13 is located on the other side of the testing platform 14. The testing tool storage area 27 and the indicator storage area 25 can be arranged at intervals along a first direction X. The testing tool storage area 27 includes a second receiving cavity 28 formed by a recess in the upper surface of the mounting bracket 11, which is used to receive a ruler 29 and a pad 30. The ruler 29 can be used to test the perpendicularity of the insert. An indicator can be applied to the testing surface of the ruler 29, and the testing surface of the ruler 29 is brought into contact with the surface of the insert to be tested. By pushing the ruler 29 back and forth, the imprint of the indicator on the surface of the insert is observed to determine the perpendicularity of the insert, thereby determining the area that needs to be ground. The insert can then be transferred to the grinding platform 13, and tools can be used to grind the area that needs to be ground. If the surface to be measured of the insert is concave, causing interference between the straightedge 29 and the surface to be measured, the pad 30 can be placed under the bottom of the straightedge 29 to assist it and prevent the straightedge 29 from interfering with the area.

[0045] In this embodiment, the straightedge 29 can be made of alloy tool steel, such as CR12MOV. After semi-finishing, the straightedge 29 can be heat-treated to achieve a surface hardness of HRC58-62, which significantly improves its wear resistance. The pad 30 can be made of 45# steel, and its upper and lower surfaces can be ground to ensure flatness and parallelism. The second receiving cavity 28 can accommodate multiple pads 30, which are arranged along the height direction of the grinding and testing integrated device 10.

[0046] In one embodiment, the integrated grinding and testing equipment 10 further includes a storage box 31, which is located below the grinding platform 13 and the testing platform 14. This layout is more compact and occupies less space. The storage box 31 can store auxiliary tools such as oilstones, air hoses, and rags, preventing the loss or damage of these tools and facilitating their access by the user, thus improving work efficiency. It also facilitates on-site management and enhances the cleanliness of the work area. Specifically, the oilstone can be used to polish the bottom surface of the inserts, ensuring that there are no abnormal protrusions or processing residues on the bottom surface, preventing scratches on the testing platform 14.

[0047] In one embodiment, the mounting bracket 11 includes multiple transverse main sections 32 and multiple longitudinal main sections 33, with the longitudinal main sections 33 including a first longitudinal main section 34 and a second longitudinal main section 35. One end of each transverse main section 32 is connected to the first longitudinal main section 34, and the other end is connected to the second longitudinal main section 35. One end of each transverse main section 32 can be welded to the first longitudinal main section 34, and the other end can be welded to the second longitudinal main section 35. In this embodiment, the transverse main sections 32 and longitudinal main sections 33 can be made of Q235 square tubing with a thickness of 3mm. This satisfies the load-bearing requirements and improves the economy, practicality, and service life of the mounting bracket 11.

[0048] In this embodiment, the insert to be ground is removed from the mold, the grinding and inspection integrated device 10 is pushed to the side of the mold, and the brake of the outward wheel among the multiple moving wheels 12 is pressed to fix the position of the grinding and inspection integrated device 10.

[0049] Place the removed insert on the grinding platform 13, remove the oilstone from the storage box 31, and polish the bottom surface of the insert to ensure that there are no abnormal protrusions or processing residues on the bottom surface of the insert, and prevent scratching the grinding platform 13.

[0050] Take a clean cloth from the storage box 31 and wipe the testing platform 14 to ensure that the working surface 15 of the testing platform 14 is clean and free of particles.

[0051] Take out the roller brush dipped in display agent from the display agent storage area 25 and apply it evenly to the working surface 15 of the detection platform 14. Transfer the insert from the grinding platform 13 to the detection platform 14, and repeatedly push and pull the bottom surface of the insert on the detection platform 14. The insert can be pushed and pulled back and forth on the detection platform 14 three times, and then rotated 180 degrees and pushed and pulled back and forth three times again to cover the bottom surface of the insert with display agent.

[0052] The tested insert is flipped onto the grinding platform 13 with its bottom surface facing up. A clean cloth is then taken from the storage box 31 and used to cover the testing platform 14 to prevent particle contamination during the grinding process. The flatness of the bottom surface of the insert is determined by observing the uniformity of the indicator distribution, i.e., the imprinting of red lead powder or blue oil. The area to be ground on the bottom surface of the insert is then identified, and this area is ground on the grinding platform 13. The above steps can be repeated until the flatness of the bottom surface of the insert meets the requirements.

[0053] After the flatness of the bottom surface of the insert meets the requirements, clean the grinding platform 13 and the inspection platform 14. Place the insert flat on the inspection platform 14, take out the straightedge 29 from the inspection tool storage area 27, apply an indicator agent to the inspection surface of the straightedge 29, and place the inspection surface of the straightedge 29 in contact with the surface to be tested of the insert. Move the straightedge 29 back and forth and observe the imprint of the indicator agent on the surface to be tested of the mold insert to determine the perpendicularity of the insert and identify the area to be ground. Grind the area to be ground on the grinding platform 13. If the surface to be tested of the insert is concave, causing interference between the straightedge 29 and the surface to be tested, a pad 30 can be placed under the bottom of the straightedge 29 to assist it and prevent the straightedge 29 from interfering with the area. The above steps can be repeated until the perpendicularity of the insert meets the requirements.

[0054] Once the perpendicularity of the insert meets the requirements, all tools can be returned to their respective areas, the grinding inspection integrated device 10 can be cleaned, and it can be pushed back to its designated position.

[0055] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.

Claims

1. A lapping detection integrated device, characterized by, It includes a mounting frame, multiple moving wheels, a grinding platform, and a testing platform; the multiple moving wheels are located at the bottom of the mounting frame, and the grinding platform and the testing platform are arranged side by side at the top of the mounting frame. The testing platform includes a working surface, which is a horizontal surface.

2. The integrated abrasive detection apparatus of claim 1, wherein, The upper surface of the grinding platform includes a first edge and a second edge; the first edge is adjacent to the detection platform; the second edge is provided with a baffle, which protrudes from the upper surface of the grinding platform.

3. The integrated abrasive detection apparatus of claim 1, wherein, The grinding platform includes a platform body and a protective pad, with the protective pad laid on the upper surface of the platform body.

4. The integrated abrasive detection apparatus of claim 1, wherein, The detection platform includes a connecting surface connected to the working surface; The working surface is provided with multiple first grooves, the first grooves extending to the connecting surface along a first direction, and the multiple first grooves are arranged at intervals along a second direction; and / or The working surface is provided with multiple second grooves, which extend to the connecting surface along a second direction, and the multiple second grooves are arranged at intervals along a first direction; the first direction and the second direction intersect.

5. The integrated abrasive detection apparatus of claim 1, wherein, It also includes a display agent storage area, which is located on one side of the testing platform, and the grinding platform is located on the other side of the testing platform.

6. The integrated abrasive detection apparatus of claim 5, wherein, The display agent storage area includes a cover plate and a first receiving cavity formed by recessing from the upper surface of the mounting frame; the first receiving cavity is used to receive the display agent; the first receiving cavity has an opening, and the cover plate is rotatably disposed on the mounting frame and can cover the opening.

7. The integrated abrasive detection apparatus of claim 1, wherein, It also includes a testing tool storage area, which is located on one side of the testing platform and the grinding platform is located on the other side of the testing platform; The testing tool storage area includes a second receiving cavity formed by a recess in the upper surface of the mounting bracket, the second receiving cavity being used to receive a ruler and a pad.

8. The integrated abrasive detection apparatus of claim 1, wherein, It also includes a containment box, which is located below the grinding platform and the testing platform.

9. The integrated abrasive detection apparatus of claim 1, wherein, The mounting bracket includes multiple horizontal main sections and multiple vertical main sections, the multiple vertical main sections including a first vertical main section and a second vertical main section; one end of each of the multiple horizontal main sections is connected to the first vertical main section and the other end is connected to the second vertical main section.

10. The integrated abrasive detection apparatus of claim 1, wherein, The upper surface of the grinding platform is flush with the working surface of the detection platform; and / or The side surface of the grinding platform is flush with the side surface of the detection platform.

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