Roofing membrane power glass mounting device

The innovative design of the rooftop thin-film power generation glass installation device utilizes motor drive and suction cup components to achieve automated glass installation, solving the problems of high labor intensity and low efficiency in traditional methods and improving installation efficiency.

CN224591692UActive Publication Date: 2026-08-04SHENZHEN TRIUMPH TECH ENG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN TRIUMPH TECH ENG
Filing Date
2025-07-31
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Traditional glass installation methods increase the labor intensity of workers, reduce installation efficiency, and cannot adapt to the development of the construction industry.

Method used

A rooftop thin-film power generation glass installation device was designed, including a base assembly, a pressure block assembly, a pressure block lifting unit, a screw fixing unit, and a glass moving unit. The device utilizes a motor drive and a suction cup assembly to achieve automated glass installation, reducing manual operation.

Benefits of technology

It reduces the labor intensity of workers and improves installation efficiency, making it especially suitable for the installation of large-area thin-film photovoltaic glass.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roof membrane power generation glass mounting device relates to glass mounting equipment field, wherein, roof membrane power generation glass mounting device includes: base subassembly, is located in steel structure, briquetting piece subassembly, including briquetting piece body and connecting bolt, briquetting piece body is used for pressing glass, and connecting bolt is connected briquetting piece body and steel structure respectively, briquetting piece elevating unit, is located in base subassembly, and is used for driving briquetting piece body elevating, screw fixing unit, is located in base subassembly, and is used for driving connecting bolt rotation to lock fixed in steel structure, and glass moving unit, including mobile drive arrangement and sucking disc subassembly, mobile drive arrangement is located in base subassembly, and mobile drive arrangement drive connection sucking disc subassembly and drive sucking disc subassembly to move, and sucking disc subassembly is used for adsorbing glass. The roof membrane power generation glass mounting device provided by the utility model technical scheme can reduce the labor intensity of installation worker, and improve the efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of glass installation equipment technology, and in particular to a rooftop thin-film power generation glass installation device. Background Technology

[0002] Installing thin-film photovoltaic glass on building roofs is a significant construction task. Traditional installation methods typically require workers to lift blocks fixed to the steel structure, manually move the glass over, and finally secure it by tightening screws on the blocks. This method not only increases the labor intensity for workers but also reduces installation efficiency, and is gradually becoming unsuitable for the evolving needs of the construction industry. Utility Model Content

[0003] The main purpose of this invention is to provide a rooftop thin-film power generation glass installation device, which aims to solve the technical problem of increasing the labor intensity of workers in traditional glass installation methods.

[0004] To achieve the above objectives, the present invention proposes a rooftop thin-film power generation glass installation device, wherein the roof is provided with a steel structure, and the installation device includes:

[0005] A base assembly is provided on the steel structure;

[0006] A pressure block assembly includes a pressure block body and connecting bolts. The pressure block body is used to press the glass, and the connecting bolts connect the pressure block body and the steel structure respectively.

[0007] A pressing block lifting unit is provided on the base assembly and is used to drive the pressing block body to rise and fall;

[0008] A screw fixing unit, disposed on the base assembly, is used to drive the connecting bolts to rotate and lock them to the steel structure; and

[0009] A glass moving unit includes a moving drive device and a suction cup assembly. The moving drive device is disposed on the base assembly and drives the suction cup assembly to move. The suction cup assembly is used to adsorb the glass.

[0010] In one embodiment, the base assembly includes a first base body, a second base body, and a telescopic rod. The first base body and the second base body are disposed opposite to each other on the steel structure. One end of the telescopic rod is connected to the first base body, and the other end is connected to the second base body. The moving drive device is disposed on the first base body.

[0011] In one embodiment, the base assembly further includes a bracket, with the first base body and the second base body respectively connected to the bracket, and the bracket is provided with a bolt locking member, which is detachably connected to the steel structure.

[0012] In one embodiment, the base assembly further includes a translation drive motor and a translation screw. The pressure block lifting unit and the screw fixing unit are respectively rotatably connected to the translation screw. The translation drive motor drives the translation screw and rotates the translation screw to adjust the translation of the pressure block lifting unit and the screw fixing unit.

[0013] In one embodiment, the pressing block lifting unit includes a lifting fixed seat and a lifting drive device. The lifting fixed seat is rotatably connected to the base assembly. The lifting drive device includes a lifting power component and a gripper. The lifting drive component is disposed on the lifting fixed seat and is connected to the gripper, driving the gripper to move up and down. The gripper is used to hold the pressing block.

[0014] In one embodiment, the pressing block lifting unit further includes a pressing block position detection device, which is used to detect the position of the gripper, and the pressing block position detection device is communicatively connected to the lifting drive device.

[0015] In one embodiment, the screw fixing unit includes a screw driving device, a screw lifting device, and a screw fixing seat. The screw fixing seat is rotatably connected to the base assembly. The screw lifting device is disposed on the screw fixing seat. The screw driving device is used to drive the connecting bolt to rotate and tighten or loosen. The screw lifting device is connected to the screw driving device and drives the screw driving device to rise and fall.

[0016] In one embodiment, the moving drive device includes a first drive motor, the suction cup assembly includes a connecting rod and a suction cup body disposed at one end of the connecting rod, the suction cup body is used to adsorb the glass, and the first drive motor is disposed on the base assembly and drives the connecting rod to rotate to transfer the glass.

[0017] In one embodiment, the moving drive device further includes a second drive motor connected to a worm gear. A turbine is provided at one end of the connecting rod and is meshed with the worm gear. The second drive motor drives the worm gear to rotate, which in turn drives the turbine gear to rotate, thereby causing the connecting rod to flip. The first drive motor is connected to the second drive motor to drive the second drive motor to rotate, thereby driving the connecting rod to rotate to transfer the glass.

[0018] In one embodiment, the moving drive device further includes a rotational position detection device to detect the position of the connecting rod.

[0019] This utility model's technical solution utilizes a base assembly fixed to the steel structure of the roof as support for the entire installation device, ensuring smooth installation of thin-film photovoltaic glass. A pressure block lifting unit and a screw fixing unit rapidly raise, lower, and fix the pressure block, avoiding the tedious manual lifting of the pressure block in traditional methods. This significantly reduces the installation workload for workers and improves efficiency. Specifically, the pressure block lifting unit drives the pressure block's movement, and the screw fixing unit quickly tightens or loosens the connecting bolts. The glass moving unit's drive mechanism moves the chassis assembly, and the suction cup assembly adheres to the glass, allowing for easy glass movement and installation, further reducing the labor intensity of installers. This technical solution, through its innovative structural design and rational layout of functional components, makes the entire glass installation process more efficient and convenient, especially suitable for the installation of large-area thin-film photovoltaic glass, and has significant potential for widespread application. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0021] Figure 1 A schematic diagram of the structure of an embodiment of the roof thin-film power generation glass installation device provided by this utility model;

[0022] Figure 2 A schematic diagram of the worm gear structure of an embodiment of the roof thin-film power generation glass installation device provided by this utility model.

[0023] Explanation of icon numbers:

[0024] 100. Base assembly; 110. First base body; 120. Second base body; 130. Telescopic rod; 140. Bracket; 150. Translation drive motor; 160. Translation screw;

[0025] 200. Compression block assembly; 210. Compression block body; 220. Connecting bolt;

[0026] 300. Press block lifting unit; 310. Lifting fixed base; 320. Lifting drive device; 321. Gripper;

[0027] 400. Screw fixing unit; 410. Screw driving device; 420. Screw fixing base;

[0028] 500, Glass moving unit; 510, Suction cup body; 520, Connecting rod; 530, Worm gear; 540, Turbine; 550, Moving drive device.

[0029] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0031] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0032] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0033] In existing technologies, traditional installation methods typically require workers to lift the pressure blocks fixed to the steel structure, manually move the glass over, and finally secure the glass by tightening the screws on the pressure blocks. This method not only increases the labor intensity of workers but also reduces installation efficiency, and is gradually becoming unsuitable for the development of the construction industry.

[0034] This utility model proposes a roof-mounted thin-film power generation glass installation device.

[0035] Please see Figure 1In one embodiment of this utility model, the rooftop thin-film power generation glass installation device is suitable for glass installation on roofs with steel structures. The installation device includes: a base assembly 100, a pressure block assembly 200, a pressure block lifting unit 300, a screw fixing unit 400, and a glass moving unit 500. The base assembly 100 is mounted on the steel structure. The pressure block assembly 200 includes a pressure block body 210 and connecting bolts 220. The pressure block body 210 is used to press the glass, and the connecting bolts 220 connect the pressure block body 210 and the steel structure respectively. The pressure block lifting unit 300 is mounted on the base assembly 100 and is used to drive the pressure block body 210 to rise and fall. The screw fixing unit 400 is mounted on the base assembly 100 and is used to drive the connecting bolts 220 to rotate and lock them to the steel structure. The glass moving unit 500 includes a moving drive device 550 and a suction cup assembly. The moving drive device 550 is mounted on the base assembly 100 and drives the connecting suction cup assembly to move. The suction cup assembly is used to adsorb the glass.

[0036] In practical implementation, the base assembly 100 is used to fix itself to the steel structure, such as by means of bolts or hooks, which can be detachably fixed to the steel structure. After the glass is installed, the base assembly 100 can be easily disassembled and removed. The pressure block assembly 200 is used to fix the glass. Specifically, one end of the connecting bolt 220 passes through the pressure block body 210 and is locked to the steel structure. The connecting bolt 220 is connected to the middle of the pressure block body 210. The two ends of the pressure block body 210 are bent to press the two pieces of glass. Specifically, the two pieces of glass are located on both sides of the pressure block body 210, and one pressure block assembly 200 can press the two pieces of glass.

[0037] Understandably, the pressure block body 210 presses the glass firmly onto the steel structure, meaning the glass is located below the pressure block assembly 200. In practice, the glass installation process involves pre-connecting bolts 220 to the steel structure. When moving the glass, the pressure block body 210 needs to be lifted away from the steel structure. The pressure block lifting unit 300 drives the pressure block body 210 to rise and fall, facilitating glass installation. After the glass is placed between the pressure block body 210 and the steel structure, the bolt fixing unit locks the connecting bolts 220, causing the pressure block body 210 to press the glass firmly. Glass installation requires moving the glass to the desired installation location. In this embodiment, a moving drive device 550 drives the suction cup assembly to move, and the suction cup assembly also vacuum-adsorbs the glass, thus achieving glass handling. Through the above-mentioned glass handling and automatic pressing installation, the labor intensity of installation workers can be greatly reduced.

[0038] This utility model's technical solution utilizes a base assembly 100 fixed to the steel structure of the roof as support for the entire installation device, ensuring smooth installation of thin-film photovoltaic glass. A pressure block lifting unit 300 and a screw fixing unit 400 quickly raise, lower, and fix the pressure block, avoiding the tedious manual lifting of the pressure block in traditional methods. This significantly reduces the installation workload for workers and improves efficiency. Specifically, the pressure block lifting unit 300 drives the pressure block's movement, and the screw fixing unit 400 quickly tightens or loosens the connecting bolts 220. The glass moving unit 500's drive mechanism moves the chassis assembly, and the suction cup assembly adheres to the glass, allowing for easy glass movement and installation, further reducing the workload for installers. This technical solution, through its innovative structural design and rational layout of functional components, makes the entire glass installation process more efficient and convenient, especially suitable for the installation of large-area thin-film photovoltaic glass, and has significant potential for widespread application.

[0039] In one embodiment, the base assembly 100 includes a first base body 110, a second base body 120, and a telescopic rod 130. The first base body 110 and the second base body 120 are arranged opposite to each other and are mounted on a steel structure. One end of the telescopic rod 130 is connected to the first base body 110, and the other end is connected to the second base body 120. A moving drive device 550 is mounted on the first base body 110.

[0040] In the specific implementation process, the steel structure of the roof can be the roof keel. The first base body 110 and the second base body 120 are used to fix on the two keels and are connected by the telescopic rod 130. The telescopic rod 130 can be two threaded rod structures or a pneumatic telescopic rod 130 to adapt to keels of different sizes.

[0041] Furthermore, the base assembly 100 also includes a bracket 140. The first base body 110 and the second base body 120 are respectively connected to the bracket 140. The bracket 140 is provided with a bolt locking component, which is detachably connected to the steel structure to facilitate the installation and disassembly of the base assembly 100.

[0042] In one embodiment, the base assembly 100 further includes a translation drive motor 150 and a translation screw 160. The pressure block lifting unit 300 and the screw fixing unit 400 are respectively rotatably connected to the translation screw 160. The translation drive motor 150 drives the translation screw 160 and causes the translation screw 160 to rotate so as to adjust the translation of the pressure block lifting unit 300 and the screw fixing unit 400.

[0043] It should be noted that the screw fixing unit 400 and the pressure block lifting unit are arranged side by side, sequentially realizing the installation of the pressure block assembly 200. In this embodiment, the screw fixing unit 400 and the pressure block lifting unit are arranged side by side on the translation screw 160 and are rotatably connected to the translation screw 160 to form a screw-slider structure. Specifically, the translation drive motor 150 is fixed on the second base body 120 and connected to one end of the translation screw 160 to drive the translation screw 160 to rotate, thereby driving the screw fixing unit 400 and the pressure block lifting unit to move along the translation screw 160 to adjust their positions and realize the installation of the pressure block assembly 200.

[0044] In one embodiment, the block lifting unit 300 includes a lifting fixed seat and a lifting drive device 320. The lifting fixed seat is rotatably connected to the base assembly 100. The lifting drive device 320 includes a lifting power component and a gripper 321. The lifting drive component is disposed on the lifting fixed seat. The lifting drive component is connected to the gripper 321 and drives the gripper 321 to lift. The gripper 321 is used to hold the block.

[0045] In the specific implementation process, the lifting fixed seat is rotatably connected to the translation screw 160 of the base assembly 100, thereby realizing the translation of the lifting drive device 320. The lifting power component can be a winch structure. Specifically, the lifting power component includes a servo motor, a rotating shaft, and a wire rope. The servo motor is connected to the rotating shaft and drives the rotating shaft to rotate, thereby causing the wire rope to wind around the rotating shaft. The other end of the wire rope is connected to a gripper 321, which is used to clamp and grasp the pressing block body 210. The gripper 321 is a commonly used tensioning and clamping gripper structure, which will not be described in detail in this embodiment.

[0046] In order to facilitate the detection of the position of the gripper 321 of the pressing block lifting unit 300 and realize automatic control, in one embodiment, the pressing block lifting unit further includes a pressing block position detection device. The pressing block position detection device is used to detect the position of the gripper 321, and the pressing block position detection device is communicatively connected to the lifting drive device 320.

[0047] Specifically, the block position detection device can be a photoelectric switch or a limit switch. The photoelectric switch has a transmitting end and a receiving end. The transmitting end is set on the steel structure or the block body 210 or on the lifting power component. The limit switch is set on the gripper 321. When the gripper 321 reaches the predetermined position, the block position detection device is triggered, that is, the signal is sent to the control system, and the control system controls the lifting drive device 320 to stop.

[0048] In one embodiment, the screw fixing unit 400 includes a screw driving device 410, a screw lifting device, and a screw fixing seat 420. The screw fixing seat 420 is rotatably connected to the base assembly 100. The screw lifting device is disposed on the screw fixing seat 420. The screw driving device 410 is used to drive the connecting bolt 220 to rotate and tighten or loosen. The screw lifting device is connected to the screw driving device 410 and drives the screw driving device 410 to rise and fall.

[0049] In this embodiment, the screw drive device 410 is a servo motor and is fixed on the screw fixing seat 420. The screw fixing seat 420 is rotatably connected to the translation screw 160 of the base assembly 100. The screw lifting device can refer to the lifting power component of the pressure block lifting unit described above, and will not be described in detail here.

[0050] In one embodiment, the moving drive device 550 includes a first drive motor, and the suction cup assembly includes a connecting rod 520 and a suction cup body 510 disposed at one end of the connecting rod. The suction cup body 510 is used to adsorb glass, and the first drive motor is disposed on the base assembly 100 and drives the connecting rod 520 to rotate to transfer the glass.

[0051] refer to Figure 2 As shown, the moving drive device 550 further includes a second drive motor, which is connected to a worm gear 530. A turbine 540 is provided at one end of the connecting rod 520. The turbine 540 is meshed with the worm gear 530. The second drive motor drives the worm gear 530 to rotate, which in turn drives the turbine 540 to rotate, thereby causing the connecting rod 520 to flip. The first drive motor is connected to the second drive motor to drive the second drive motor to rotate, thereby driving the connecting rod 520 to rotate to transfer the glass.

[0052] In practice, the first drive motor drives the second drive motor to rotate in the horizontal plane. The second drive motor is connected to the connecting rod 520, which in turn causes the connecting rod 520 to rotate in the horizontal plane. The second drive motor, through the worm gear 540 and worm 530 structure, causes the connecting rod 520 to rotate in the vertical plane, thereby enabling the end of the connecting rod 520 connected to the suction cup body 510 to move up and down to pick up and put down the glass.

[0053] In one embodiment, the moving drive device 550 further includes a rotational position detection device to detect the position of the connecting rod 520. In specific implementation, the rotational position detection device can be a limit switch or an encoder device. When the first drive motor drives the second drive motor to rotate to a predetermined position, the rotational position detection device is triggered and transmits a signal to the first drive motor, causing the first drive motor to stop.

[0054] The above description is merely an exemplary embodiment of the present utility model and does not limit the scope of protection of the present utility model. Any equivalent structural transformations made based on the inventive concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the scope of protection of the present utility model.

Claims

1. A roofing membrane power-generating glass mounting device, characterized by, The roof is provided with a steel structure, and the installation device includes: A base assembly is provided on the steel structure; A pressure block assembly includes a pressure block body and connecting bolts. The pressure block body is used to press the glass, and the connecting bolts connect the pressure block body and the steel structure respectively. A pressing block lifting unit is provided on the base assembly and is used to drive the pressing block body to rise and fall; A screw fixing unit, disposed on the base assembly, is used to drive the connecting bolts to rotate and lock them to the steel structure; and A glass moving unit includes a moving drive device and a suction cup assembly. The moving drive device is disposed on the base assembly and drives the suction cup assembly to move. The suction cup assembly is used to adsorb the glass.

2. The roofing membrane power-glass mounting device of claim 1, wherein, The base assembly includes a first base body, a second base body, and a telescopic rod. The first base body and the second base body are arranged opposite to each other and are disposed on the steel structure. One end of the telescopic rod is connected to the first base body, and the other end is connected to the second base body. The moving drive device is disposed on the first base body.

3. The roofing membrane power-glass mounting device of claim 2, wherein, The base assembly also includes a bracket, and the first base body and the second base body are respectively connected to the bracket. The bracket is provided with a bolt locking component, and the bolt locking component is detachably connected to the steel structure.

4. The roofing membrane power-glass mounting device of claim 2, wherein, The base assembly also includes a translation drive motor and a translation screw. The pressure block lifting unit and the screw fixing unit are rotatably connected to the translation screw. The translation drive motor drives the translation screw and rotates it to adjust the translation of the pressure block lifting unit and the screw fixing unit.

5. The roofing membrane power-glass mounting device of claim 1, wherein, The pressing block lifting unit includes a lifting fixed base and a lifting drive device. The lifting fixed base is rotatably connected to the base assembly. The lifting drive device includes a lifting power component and a gripper. The lifting drive device is located on the lifting fixed base and is connected to the gripper, driving the gripper to lift and lower. The gripper is used to hold the pressing block.

6. The roofing membrane power-glass mounting device of claim 5, wherein, The pressing block lifting unit also includes a pressing block position detection device, which is used to detect the position of the gripper, and the pressing block position detection device is communicatively connected to the lifting drive device.

7. The roofing membrane power-glass mounting device of claim 1, wherein, The screw fixing unit includes a screw driving device, a screw lifting device, and a screw fixing seat. The screw fixing seat is rotatably connected to the base assembly. The screw lifting device is located on the screw fixing seat. The screw driving device is used to drive the connecting bolt to rotate and tighten or loosen. The screw lifting device is connected to the screw driving device and drives the screw driving device to rise and fall.

8. The roofing membrane power-glass mounting device of claim 1, wherein, The moving drive device includes a first drive motor, and the suction cup assembly includes a connecting rod and a suction cup body disposed at one end of the connecting rod. The suction cup body is used to adsorb the glass, and the first drive motor is disposed on the base assembly and drives the connecting rod to rotate to transfer the glass.

9. The roofing membrane power-glass mounting device of claim 8, wherein, The moving drive device further includes a second drive motor, which is connected to a worm gear. A turbine is provided at one end of the connecting rod, and the turbine meshes with the worm gear. The second drive motor drives the worm gear to rotate, which in turn drives the turbine gear to rotate, thereby causing the connecting rod to flip. The first drive motor is connected to the second drive motor to drive the second drive motor to rotate, which in turn drives the connecting rod to rotate to transfer the glass.

10. The roofing membrane power-glass mounting device of claim 8, wherein, The mobile drive device also includes a rotational position detection device to detect the position of the connecting rod.