A simple and durable chin switch structure for a face mask

By simplifying the chin switch structure of the flip-up helmet and adopting injection molding technology and standard parts, the problem of complex and easily damaged traditional structures has been solved, achieving low cost and high durability.

CN224595418UActive Publication Date: 2026-08-04LANXI BLACKLION SPORTS GOODS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LANXI BLACKLION SPORTS GOODS CO LTD
Filing Date
2025-09-09
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Traditional flip-up helmets have complex chin switch structures that are easily damaged and costly, resulting in high production costs and short service life.

Method used

The simplified chin switch structure, including button, latch, spring, connector and fixing base, is formed in one piece through injection molding. It uses standard parts and high-strength materials, which simplifies the production process and reduces costs.

Benefits of technology

This invention achieves a chin switch that is simple in structure, low in cost, durable and easy to operate, improving service life and impact resistance while reducing manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a simple and durable chin switch structure for flip-up helmets, applicable to the field of personal protective equipment. The entire switch mechanism of this utility model consists of only three core moving parts: a button, a locking tongue, and a spring, as well as a simple connecting seat and a fixing seat. The number of parts is greatly reduced, greatly simplifying the production and assembly process. All structural components can be molded in one piece through a simple injection molding process, without the need for complex molds and expensive materials. The spring is a standard part, with low procurement costs. The overall manufacturing cost is far lower than that of traditional complex mechanisms. It eliminates small connecting rods and fragile buckles. The core load-bearing components (locking tongue and connecting seat) can be designed to be robust and sturdy. With fewer moving parts and fewer wear points, the product's service life and impact and drop resistance are greatly improved. The simple press-to-unlock logic is easy for users to understand and operate. The spring reset ensures automatic completion of the locking action, resulting in high reliability.
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Description

Technical Field

[0001] This utility model relates to the field of personal protective equipment, and in particular to a simple and durable chin switch structure for flip-up helmets. Background Technology

[0002] Flip-up helmets are popular among motorcyclists because they combine the protection of full-face helmets with the convenience of open-face helmets. Their core component is the chin guard and main helmet body's locking mechanism. Traditional chin guard mechanisms have the following drawbacks:

[0003] 1. Complex structure: Many products use multi-link, gear or complex slide rail mechanisms, with a large number of parts, complicated assembly and high production costs.

[0004] 2. Easily damaged: Small parts in complex mechanisms, such as small springs and plastic clips, are prone to breakage or failure during frequent use or accidental drops, rendering the entire helmet unusable.

[0005] 3. High cost: The precision structure requires multiple molds and the use of more types of materials (such as metals, high-strength engineering plastics, etc.), which increases the manufacturing cost.

[0006] To address the aforementioned problems, we propose a simple and durable chin switch structure for flip-up helmets. Utility Model Content

[0007] The purpose of this invention is to provide a simple and durable chin switch structure for flip-up helmets, which has the advantages of simple structure, low manufacturing cost and not easy to damage.

[0008] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a simple and durable chin switch structure for flip-up helmets, including a main helmet body, a chin guard mounted on the surface of the main helmet body, fixing seats bolted to both sides of the main helmet body, locking tongues bolted to the surface of the fixing seats, connecting seats rotatably connected to both sides of the chin guard, locking grooves formed on the surface of the connecting seats and engaging with the locking tongues, a spring provided between the connecting seats and the chin guard, and a button rotatably connected between the connecting seats, with the button slidably connected to the inner wall of the chin guard.

[0009] Using the above technical solution, the entire switching mechanism consists of only three core moving parts: a button, a latch, and a spring, as well as a simple connecting seat and a fixed seat. The number of parts is greatly reduced, which greatly simplifies the production and assembly process. All structural components can be molded in one piece using a simple injection molding process, without the need for complex molds and expensive materials. The spring is a standard part, resulting in low procurement costs. The overall manufacturing cost is far lower than that of traditional complex mechanisms. It eliminates small connecting rods and fragile buckles. The core load-bearing components (latch and connecting seat) can be designed to be robust and sturdy. With fewer moving parts and fewer wear points, the product's service life and impact and drop resistance are greatly improved. The simple press-to-unlock logic is easy for users to understand and operate. The spring reset ensures the automatic completion of the locking action, resulting in high reliability.

[0010] The present invention is further configured such that the surface of the button is provided with anti-slip texture.

[0011] By adopting the above technical solution, anti-slip texture is set to prevent hand slippage and facilitate operation.

[0012] The present invention is further configured such that the latch is a cylindrical metal part, and the end of the latch is umbrella-shaped.

[0013] By adopting the above technical solution, the locking tongue is set as a cylindrical metal part, and the end of the locking tongue is umbrella-shaped, which facilitates the engagement with the connecting seat.

[0014] The present invention is further configured such that the spring is made of stainless steel.

[0015] By adopting the above technical solution and setting the spring material to stainless steel, it is convenient to use.

[0016] The present invention is further configured such that the lock groove is U-shaped.

[0017] By adopting the above technical solution, the lock groove is set to a U-shape, which facilitates engagement with the lock tongue.

[0018] The present invention is further configured such that the connecting seat is made of high-strength engineering plastic.

[0019] By adopting the above technical solution, and by setting the material of the connector to high-strength engineering plastic, it has the advantages of high strength, light weight and durability.

[0020] In summary, this utility model has the following beneficial effects:

[0021] 1. The entire switching mechanism of this utility model consists of only three core moving parts: a button, a locking tongue, and a spring, as well as a simple connecting seat and a fixed seat. The number of parts is greatly reduced, which greatly simplifies the production and assembly process.

[0022] 2. All structural components of this utility model can be formed in one piece through a simple injection molding process, without the need for complex molds and expensive materials. The spring is a standard component, with low procurement costs. The overall manufacturing cost is far lower than that of traditional complex mechanisms. It eliminates small connecting rods and fragile buckles. The core load-bearing components (locking tongue, connecting seat) can be designed to be robust and sturdy. With fewer moving parts and fewer wear points, the product's service life and impact and drop resistance are greatly improved.

[0023] 3. This utility model uses a simple press-to-unlock logic, which is easy for users to understand and operate. The spring reset ensures that the locking action is completed automatically, and the reliability is high. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural view of the present invention;

[0025] Figure 2 This is a three-dimensional structural diagram of this utility model;

[0026] Figure 3 This is a partial structural perspective view of this utility model;

[0027] Figure 4 This is a three-dimensional structural view of the present invention.

[0028] Reference numerals: 1. Main helmet body; 2. Chin guard; 3. Fixing base; 4. Locking tongue; 5. Connecting base; 6. Locking groove; 7. Spring; 8. Button; 9. Anti-slip texture. Detailed Implementation

[0029] The present invention will be further described in detail below with reference to the accompanying drawings.

[0030] Example 1:

[0031] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4A simple and durable chin switch structure for flip-up helmets includes a main helmet body 1, a chin guard 2 mounted on the surface of the main helmet body 1, and mounting bases 3 bolted to both sides of the main helmet body 1. Locking tongues 4 are bolted to the surface of the mounting bases 3. Connecting seats 5 are rotatably connected to both sides of the chin guard 2. Locking grooves 6 are formed on the surface of the connecting seats 5, and the locking grooves 6 engage with the locking tongues 4. A spring 7 is provided between the connecting seats 5 and the chin guard 2. A button 8 is rotatably connected between the connecting seats 5, and the button 8 is slidably connected to the inner wall of the chin guard 2. The entire switching mechanism consists of only three core moving parts: the button 8, the locking tongue 4, and the spring 7, along with a simple connecting seat 5 and mounting bases 4. Composed of seat 3, the number of parts is greatly reduced, greatly simplifying the production and assembly process. All structural components can be molded in one piece through a simple injection molding process, without the need for complex molds and expensive materials. Spring 7 is a standard part, with low procurement costs. The overall manufacturing cost is far lower than that of traditional complex mechanisms. It eliminates small connecting rods and fragile buckles. The core load-bearing components, locking tongue 4 and connecting seat 5, can be designed to be robust and sturdy. With fewer moving parts and fewer wear points, the product's service life and impact and drop resistance are greatly improved. The simple press-to-unlock logic is easy for users to understand and operate. The spring 7 reset ensures the automatic completion of the locking action, resulting in high reliability.

[0032] refer to Figure 4 The surface of button 8 is provided with anti-slip texture 9. By setting anti-slip texture 9, it is possible to prevent the hand from slipping and make it easy to operate.

[0033] refer to Figure 3 The locking tongue 4 is a cylindrical metal part, and the end of the locking tongue 4 is umbrella-shaped. By setting the locking tongue 4 to be a cylindrical metal part and the end of the locking tongue 4 to be umbrella-shaped, it is convenient to engage with the connecting seat 5.

[0034] refer to Figure 3 The spring 7 is made of stainless steel, which makes it convenient to use.

[0035] refer to Figure 3 The lock groove 6 is U-shaped, which facilitates its engagement with the lock tongue 4.

[0036] refer to Figure 3 The connector 5 is made of high-strength engineering plastic, which provides advantages such as high strength, light weight and durability.

[0037] Brief description of the usage process: When button 8 is pressed, button 8 causes the locking tongue 4 to retract inward and compress the spring 7, so that the locking groove 6 on the connecting seat 5 disengages from the locking tongue 4, thereby unlocking and opening the chin cover 2. At this time, the chin cover 2 can be rotated upward and flipped open. When closing the chin cover 2, the head of the locking tongue 4 first contacts the connecting seat 5 and is squeezed and retracted. After the chin cover 2 is fully closed, the connecting seat 5 automatically drives the locking groove 6 to engage with the locking tongue 4 under the action of the spring 7, completing the locking and fixing the chin cover 2.

[0038] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.

[0039] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A simple and durable chin switch structure for flip-up helmets, comprising a main helmet body (1), characterized in that, The chin guard (2) is mounted on the surface of the main helmet body (1). The two sides of the main helmet body (1) are bolted to the fixing seat (3). The surface of the fixing seat (3) is bolted to the locking tongue (4). The two sides of the chin guard (2) are rotatably connected to the connecting seat (5). The surface of the connecting seat (5) is provided with a locking groove (6), and the locking groove (6) is engaged with the locking tongue (4). A spring (7) is provided between the connecting seat (5) and the chin guard (2). A button (8) is rotatably connected between the connecting seats (5), and the button (8) is slidably connected to the inner wall of the chin guard (2).

2. The simple and durable chin switch structure for flip-up helmets according to claim 1, characterized in that, The surface of the button (8) is provided with anti-slip texture (9).

3. The simple and durable chin switch structure for flip-up helmets according to claim 1, characterized in that, The latch (4) is a cylindrical metal part, and the end of the latch (4) is umbrella-shaped.

4. A simple and durable chin switch structure for flip-up helmets according to claim 1, characterized in that, The spring (7) is made of stainless steel.

5. A simple and durable chin switch structure for flip-up helmets according to claim 1, characterized in that, The locking groove (6) is U-shaped.

6. A simple and durable chin switch structure for flip-up helmets according to claim 1, characterized in that, The connecting seat (5) is made of high-strength engineering plastic.