High-temperature extruder for producing spicy strips

CN224597567UActive Publication Date: 2026-08-07PINGJIANG RENGUI MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PINGJIANG RENGUI MASCH MFG CO LTD
Filing Date
2025-07-14
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]现有的膨化机在完成高温膨化工序后,所产出的辣条呈连续不断的条状形态,需要安排工作人员在出口处进行收购作业,工作人员需用手直接拽拉辣条,手动将连续的辣条分割成一段一段,首先,工作人员徒手接触高温产品,存在烫伤的安全隐患,其次,人工操作速度有限,无法与膨化机高速连续的生产节奏相匹配,导致整个生产流程在分段环节出现明显的效率瓶颈,严重制约了整体生产效率的提升

Benefits of technology

1、使用过程中,皮带轮通过外接设备开始旋转,皮带轮经转杆将动力传至膨化机主体内部,带动螺旋轴转动,螺旋轴持续旋转,使面粉等原料在机内受挤压和摩擦升温膨化,最终从出料端挤出高温条状辣条,同时,转杆带动传动轮转动,传动轮通过两组同步带把动力传给两组同步轮,同步轮再传至连接杆,使其旋转,进而带动出料端的切割刀旋转,切割刀在辣条挤出间隙精准切割,实现自动分段,解决现有膨化机产出辣条需人工徒手分割,有烫伤隐患且效率低,制约整体生产效率的问题。

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Abstract

The utility model discloses a high -temperature bulking machine for hot strip production, include: main unit, it includes bulking machine main part and with the matching installation of bulking machine main part's pulley, the utility model uses in the process, pulley starts rotating through the external device, and the power is passed to the bulking machine main part inside through the rotating rod, drives helical shaft rotation, and helical shaft continues to rotate, and makes the raw materials such as flour in the machine are extruded and friction temperature rising bulking, finally extrudes high -temperature strip hot strip from the discharge end, simultaneously, and the rotating rod drives the transmission wheel rotation, and the transmission wheel passes two groups of synchronous belt and gives two groups of synchronous wheel with the power, and the synchronous wheel is passed to the connecting rod again, makes its rotation, and further drive the cutting knife of discharge end rotation, and cutting knife is accurate cutting between hot strip extrusion gap, realizes automatic segmentation, solves the hot strip that the bulking machine output of existing needs manual segmentation, has scald hidden danger and low efficiency, and the problem of the restriction of overall production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of puffing machine technology, and in particular to a high-temperature puffing machine for producing spicy strips. Background Technology

[0002] An extruder is a device used to process puffed foods, such as rice, corn, soybeans, and wheat. Its main working principle is the conversion of mechanical energy into heat energy. The heat generated during machine rotation cooks the food by pressing it. The most obvious characteristic of puffed foods is their increased volume.

[0003] The existing puffing machines produce spicy strips in a continuous strip shape after the high-temperature puffing process. This requires staff to collect the strips at the outlet. The staff have to manually pull the spicy strips by hand and cut them into segments. First, the staff are in contact with the high-temperature product with their bare hands, which poses a risk of burns. Second, the speed of manual operation is limited and cannot match the high-speed and continuous production rhythm of the puffing machine. This results in a significant efficiency bottleneck in the segmentation stage of the entire production process, which seriously restricts the improvement of overall production efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current high-temperature puffing machine for spicy strip production, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a high-temperature puffing machine for producing spicy strips, which is suitable for solving the problem that existing puffing machines require manual cutting of spicy strips, which poses a risk of burns and is inefficient, thus restricting the overall production efficiency.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-temperature puffing machine for spicy strip production, comprising: The main unit includes an extruder body and pulleys that are matched and installed with the extruder body; The cutting unit includes a pulley rotatably connected to one end of the extruder body, with both ends of the pulley fixedly connected to one end of the spiral shaft inside the extruder body and one end of the pulley, respectively. A transmission wheel is fixedly installed on the outer surface of the rotating rod. Synchronous pulleys are symmetrically arranged at one end of the extruder body. Synchronous belts are sleeved on the outer walls of the two sets of synchronous pulleys, and the other ends of the inner cavities of the two sets of synchronous belts are sleeved on the outer walls of the transmission pulleys. A connecting rod is fixedly installed at one end of the two sets of synchronous pulleys, and a cutting blade is installed at the other end of the two sets of connecting rods. The two sets of cutting blades are located on both sides of the discharge end of the extruder body.

[0008] In a preferred embodiment of the high-temperature puffing machine for producing spicy strips described in this utility model, the connecting rod includes a support plate, which is rotatably connected to the surface of the connecting rod, and one end of the support plate is fixedly connected to the outer wall of the puffing machine body.

[0009] In a preferred embodiment of the high-temperature puffing machine for producing spicy strips described in this utility model, the connecting rod further includes a threaded rod, which is fixedly installed at one end of the connecting rod.

[0010] In a preferred embodiment of the high-temperature puffing machine for producing spicy strips described in this utility model, the connecting rod further includes a positioning nut, which is threadedly connected to one end of the threaded rod.

[0011] In a preferred embodiment of the high-temperature puffing machine for producing spicy strips described in this utility model, the cutting blade includes a connecting block that is threadedly connected to the outer wall of the threaded rod, and one side of the connecting block is fitted with a positioning nut.

[0012] In a preferred embodiment of the high-temperature puffing machine for producing spicy strips described in this utility model, the cutting blade further includes a blade, which is fixedly installed on the end of the connecting block facing the outlet of the puffing machine.

[0013] The beneficial effects of this utility model are: 1. During operation, the pulley starts to rotate through the external equipment. The pulley transmits power to the inside of the extruder via the rotating rod, driving the spiral shaft to rotate. The spiral shaft rotates continuously, causing the flour and other raw materials to be squeezed and heated up inside the machine, eventually extruding high-temperature spicy strips from the discharge end. At the same time, the rotating rod drives the transmission wheel to rotate. The transmission wheel transmits power to two sets of synchronous pulleys through two sets of synchronous belts. The synchronous pulleys then transmit power to the connecting rod, causing it to rotate, which in turn drives the cutting blade at the discharge end to rotate. The cutting blade precisely cuts the spicy strips in the extrusion gap, achieving automatic segmentation. This solves the problem that existing extruders require manual segmentation of spicy strips, which poses a risk of burns and is inefficient, thus restricting the overall production efficiency.

[0014] 2. During use, when adjusting the segment length of the spicy strip, first loosen the positioning nut to release the fixing of the connecting block, allowing the connecting block to move freely along the axial direction on the threaded rod. Manually move the connecting block to change the initial position of the blade connected to it. The timing and position of the spicy strip being cut will change accordingly, thereby adjusting the segment length. Once the blade has moved to the appropriate position, re-tighten the positioning nut to fix the connecting block on the threaded rod. With the initial position of the blade determined, the segment length of the spicy strip cut subsequently will also be fixed. If you want to obtain a longer spicy strip, you can remove a set of cutting blades to reduce the number of cuts when the spicy strip is extruded, thus cutting a longer spicy strip. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of a high-temperature puffing machine for spicy strip production proposed in this utility model; Figure 2 This is a schematic diagram of the rotating rod structure of a high-temperature puffing machine for spicy strip production proposed in this utility model; Figure 3 This is a schematic diagram of the pulley structure of a high-temperature puffing machine for spicy strip production proposed in this utility model; Figure 4 This is a schematic diagram of the connecting rod structure of a high-temperature puffing machine for spicy strip production proposed in this utility model.

[0016] Figure descriptions: 100, Main body unit; 101, Extruder body; 102, Pulley; 200, Cutting unit; 201, Cutting blade; 201a, Connecting block; 201b, Blade; 202, Rotating rod; 203, Transmission wheel; 204, Synchronous belt; 205, Synchronous pulley; 206, Connecting rod; 206a, Support plate; 206b, Threaded rod; 206c, Positioning nut. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth. Example

[0021] Reference Figures 1-3 The first embodiment of this utility model provides a high-temperature puffing machine for producing spicy strips, which realizes automatic cutting of spicy strips, including a main body unit 100 and a cutting unit 200.

[0022] The main unit 100 includes an extruder body 101 and a pulley 102 that is matched and installed with the extruder body 101; The cutting unit 200 includes a pulley 102 rotatably connected to one end of the extruder body 101, and the two ends of the pulley 102 are fixedly connected to one end of the spiral shaft inside the extruder body 101 and one end of the pulley 102, respectively. A transmission wheel 203 is fixedly installed on the outer surface of the rotating rod 202. Synchronous pulleys 205 are symmetrically arranged at one end of the extruder body 101. Synchronous belts 204 are sleeved on the outer walls of the two sets of synchronous pulleys 205, and the other ends of the inner cavities of the two sets of synchronous belts 204 are sleeved on the outer walls of the transmission wheel 203. A connecting rod 206 is fixedly installed at one end of the two sets of synchronous pulleys 205, and a cutting blade 201 is installed at the other end of the two sets of connecting rods 206. The two sets of cutting blades 201 are located on both sides of the discharge end of the extruder body 101.

[0023] During operation, the pulley 102 starts via an external device (rotation is a conventional technique, driven by a motor). The pulley 102 transmits power to the inside of the extruder body 101 through the connected rotating rod 202, driving the screw shaft to rotate. As the screw shaft continues to rotate, the flour and other raw materials are squeezed and rubbed inside the extruder, gradually heating up and puffing, finally extruding high-temperature strips of spicy food from the discharge end. Meanwhile, as the rotating rod 202 rotates, it drives the transmission wheel 203 to rotate as well. The transmission wheel 203 then transmits power to the two sets of synchronous pulleys 205 through two sets of synchronous belts 204. After receiving power, the synchronous pulleys 205 begin to rotate and further transmit the power to the connecting rod 206. The connecting rod 206 rotates accordingly, which in turn drives the cutting blade 201 installed at the discharge end of the puffing machine body 101 to rotate. The cutting blade 201 precisely cuts the spicy strips in the gaps of the extrusion, realizing the automatic segmentation of the spicy strips. This solves the problem that existing puffing machines require manual segmentation of spicy strips, which poses a risk of burns and is inefficient, thus restricting the overall production efficiency. Example

[0024] Reference Figures 1-4 This is the second embodiment of the present invention. Unlike the previous embodiment, the connecting rod 206 includes a support plate 206a, which is rotatably connected to the surface of the connecting rod 206. One end of the support plate 206a is fixedly connected to the outer wall of the extruder body 101. During the cutting process, the support plate 206a bears the radial load of the connecting rod 206 to prevent the cutting blade 201 from shifting due to force.

[0025] Specifically, the connecting rod 206 also includes a threaded rod 206b, which is fixedly installed at one end of the connecting rod 206. The connecting rod 206 also includes a positioning nut 206c, which is threadedly connected to one end of the threaded rod 206b. Further, the cutting blade 201 includes a connecting block 201a, which is threadedly connected to the outer wall of the threaded rod 206b, and one side of the connecting block 201a is in contact with the positioning nut 206c. The cutting blade 201 also includes a blade 201b, which is fixedly installed at the end of the connecting block 201a facing the outlet of the extruder. First, the positioning nut 206c is loosened so that it is no longer tightly fixed to the connecting block 201a. At this time, the connecting block 201a can move freely along the axial direction on the threaded rod 206b. By manually moving the connecting block 201a, the initial position of the blade 201b connected to it can be changed. After the initial position of the blade is changed, the timing and position of the spicy strip being cut will also change accordingly, thereby realizing the adjustment of the segment length of the spicy strip. Once the blade 201b has moved to the appropriate position, tighten the positioning nut 206c again, making it firmly press against the connecting block 201a, thus securely fixing the connecting block to the threaded rod 206b. This determines the initial position of the blade 201b, and consequently, the length of the cut spicy strip segments. Alternatively, if you want to get longer spicy strips, you can choose to remove a set of cutting blades 201. Without the cutting effect of this set of cutting blades, the number of times the spicy strips are cut during the extrusion process is reduced, and they can eventually be cut into longer spicy strips.

[0026] During use, when adjusting the segment length of the spicy strip, first loosen the positioning nut 206c to release the fixing of the connecting block 201a, allowing the connecting block 201a to move freely axially on the threaded rod 206b. Manually move the connecting block 201a to change the initial position of the blade 201b connected to it. The timing and position of the spicy strip being cut will change accordingly, thereby achieving the segment length adjustment. After the blade 201b moves to the appropriate position, re-tighten the positioning nut 206c to fix the connecting block 201a on the threaded rod 206b. The initial position of the blade 201b is determined, and the segment length of the spicy strip cut subsequently is also fixed. If you want to obtain a longer spicy strip, you can remove a set of cutting blades 201 to reduce the number of cuts when the spicy strip is extruded, thereby cutting a longer spicy strip.

[0027] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-temperature puffing machine for producing spicy strips, characterized in that, include: The main unit (100) includes an extruder body (101) and a pulley (102) that is matched and installed with the extruder body (101). A cutting unit (200) includes a pulley (102) rotatably connected to one end of the extruder body (101), and the two ends of the pulley (102) are respectively fixedly connected to one end of the spiral shaft inside the extruder body (101) and one end of the pulley (102). A rotating rod (202) is connected to the pulley (102), and a transmission wheel (203) is fixedly installed on the outer surface of the rotating rod (202). A cutting unit (203) is symmetrically arranged at one end of the extruder body (101). The machine is equipped with a synchronous pulley (205), and the outer walls of the two sets of synchronous pulleys (205) are fitted with synchronous belts (204). The other end of the inner cavity of the two sets of synchronous belts (204) is connected to the outer wall of the transmission wheel (203). A connecting rod (206) is fixedly installed at one end of the two sets of synchronous pulleys (205), and a cutting blade (201) is installed at the other end of the two sets of connecting rods (206). The two sets of cutting blades (201) are located on both sides of the discharge end of the extruder body (101).

2. The high-temperature puffing machine for spicy strip production according to claim 1, characterized in that: The connecting rod (206) includes a support plate (206a) which is rotatably connected to the surface of the connecting rod (206), and one end of the support plate (206a) is fixedly connected to the outer wall of the extruder body (101).

3. The high-temperature puffing machine for spicy strip production according to claim 1, characterized in that: The connecting rod (206) also includes a threaded rod (206b), which is fixedly installed at one end of the connecting rod (206).

4. The high-temperature puffing machine for spicy strip production according to claim 1, characterized in that: The connecting rod (206) also includes a positioning nut (206c), which is threadedly connected to one end of the threaded rod (206b).

5. The high-temperature puffing machine for spicy strip production according to claim 1, characterized in that: The cutting blade (201) includes a connecting block (201a) which is threadedly connected to the outer wall of the threaded rod (206b), and one side of the connecting block (201a) is in contact with the positioning nut (206c).

6. The high-temperature puffing machine for spicy strip production according to claim 1, characterized in that: The cutting blade (201) also includes a blade (201b), which is fixedly installed on the end of the connecting block (201a) facing the outlet of the extruder.