A reaction device for producing anti-rust wear-resistant liquid
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU NINO CHEM MATERIAL CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]上述的现有技术,虽然可以对各种原料进行混合反应,但是在混合的过程中,搅拌杆进行搅拌时,产生的流场较为单一,使得底部的物料很难上升至上部区域,且在持续添料过程中,底部已混合好的物料难以与新添加的物料再次混合,影响了混合效果与产品质量,因此,我们需要一种生产防锈耐磨液的反应装置
第一、本实用新型设置有固定水泵、抽取管、输送管、第一阀门、排出管、第二阀门、固定管和喷淋头,在搅拌过程中,通过固定水泵工作,通过抽取管抽取反应釜内底部区域的物料,通过排出管输送到反应釜内上部区域,让底部物料与上部物料充分交融,使得物料混合的更加均匀,使防锈耐磨液的生产反应更为充分,提高了混合效果与产品质量,当需要对反应釜内部进行清理时,通过关闭第一阀门并打开第二阀门,向反应釜内注入清水,通过固定水泵工作将水输送至喷淋头,对反应釜内部以及搅拌叶等部件进行喷淋清洗,同时,抽取管可再次抽取反应釜内的水,实现循环清洗,节省了清洗所需的水资源,降低了生产成本。
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Figure CN224599331U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rust-preventive and wear-resistant fluid production technology, specifically a reaction device for producing rust-preventive and wear-resistant fluid. Background Technology
[0002] Metals are widely used in daily life. To extend the service life of metals, rust inhibitors are usually applied to their surfaces. These rust inhibitors are pale yellow liquids, industrial liquid preparations with excellent coating properties. When applied to metal surfaces, they provide rust prevention and oxidation resistance. This liquid is a water-soluble rust inhibitor solution and does not produce volatile toxic substances. It is not advisable for direct contact with the body. It is suitable for rust prevention treatment of steel, aluminum, and alloy products and machinery, both indoors and outdoors, during inter-process manufacturing or in the production process. The production of rust inhibitors usually requires the use of stirring equipment to mix and react various raw materials, necessitating the use of a reaction vessel.
[0003] The prior art patent document CN218654259U provides a mixing device for producing metal rust-preventive and wear-resistant liquid. The lifting and lowering of the cover plate is controlled by an electric push rod and a piston rod. A sealing rubber ring is provided on the lower surface edge of the cover plate, which can effectively prevent the raw materials from overflowing from the connection gap between the cover plate and the mixing tank during the mixing process.
[0004] The existing technology described above can mix and react various raw materials, but during the mixing process, the flow field generated by the stirring rod is relatively uniform, making it difficult for the material at the bottom to rise to the upper area. Furthermore, during continuous feeding, the material already mixed at the bottom is difficult to mix again with the newly added material, affecting the mixing effect and product quality. Therefore, we need a reaction device for producing rust-preventive and wear-resistant fluid. Utility Model Content
[0005] The purpose of this invention is to provide a reaction apparatus for producing rust-preventive and wear-resistant fluid, so as to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a reaction device for producing rust-proof and wear-resistant liquid, including a support frame, a reaction vessel fixedly connected to the inner wall of the support frame, and a vessel cover detachably connected to the top of the reaction vessel, a water pump assembly provided on the top of the support frame, and a feeding assembly provided on the top of the vessel cover; The water pump assembly includes a fixed water pump, with a suction pipe at one end of the fixed water pump and a delivery pipe at the other end of the fixed water pump. A first valve is fixedly connected to one end of the delivery pipe, a discharge pipe is provided at one end of the first valve, and a second valve is fixedly connected to the other end of the delivery pipe. A fixed pipe is fixedly connected to one end of the second valve, and a spray head is provided at one end of the fixed pipe. The feeding assembly includes a feeding port, and the inner wall of the feeding port is provided with a sealing groove. A sealing ring is provided on the inner wall of the sealing groove. A first magnet is fixedly connected to the inner wall of the feeding port, and a fixed cover is hinged to the feeding port via a hinge. A second magnet is fixedly connected to the inner wall of the fixed cover.
[0007] Preferably, a geared motor is installed on the top of the vessel lid, and the output shaft of the geared motor is fixedly connected to a stirring rod via a coupling. Stirring blades are fixedly connected to the outer wall of the stirring rod. A heating tube is installed inside the reaction vessel, and a discharge valve is installed at the bottom of the reaction vessel.
[0008] Preferably, one end of the extraction tube extends through the support frame into the reactor, and one end of the discharge tube extends into the reactor.
[0009] Preferably, one end of the fixed tube extends into the reaction vessel and is connected to the spray head.
[0010] Preferably, the kettle lid forms a rotating structure with the stirring rod via a geared motor, and one end of the geared motor extends into the kettle lid and is connected to the stirring rod.
[0011] Preferably, the inner wall shape and size of the sealing groove match the outer wall shape and size of the sealing ring, and the inner wall of the sealing groove fits into the outer wall of the sealing ring.
[0012] Preferably, the shape and size of the first magnet match the shape and size of the second magnet, and the outer wall of the first magnet fits into the outer wall of the second magnet.
[0013] Compared with the prior art, the beneficial effects achieved by this utility model are: Firstly, this utility model is equipped with a fixed water pump, an extraction pipe, a delivery pipe, a first valve, a discharge pipe, a second valve, a fixed pipe, and spray heads. During the stirring process, the fixed water pump operates, extracting material from the bottom area of the reactor through the extraction pipe and delivering it to the upper area of the reactor through the discharge pipe. This allows the bottom and upper materials to fully mix, resulting in a more uniform mixture and a more complete reaction in the production of the rust-preventive and wear-resistant liquid, improving the mixing effect and product quality. When cleaning the inside of the reactor is required, the first valve is closed and the second valve is opened to inject clean water into the reactor. The fixed water pump then delivers the water to the spray heads to spray and clean the inside of the reactor and components such as the stirring blades. Simultaneously, the extraction pipe can extract water from the reactor again, achieving cyclic cleaning, saving water resources required for cleaning, and reducing production costs.
[0014] Secondly, this utility model is equipped with a feed inlet, a sealing groove, a sealing ring, a first magnet, a fixed cover, and a second magnet. By opening the fixed cover, raw materials can be fed into the feed inlet. When stirring, the fixed cover can be closed. The second magnet on the fixed cover and the first magnet on the feed inlet are magnetically attracted and attached, reducing the risk of the fixed cover loosening and opening due to accidental collisions or other reasons. By setting the sealing ring, the sealing between the feed inlet and the fixed cover is strengthened. The fixed cover covering the feed inlet can effectively prevent the material from splashing out during the stirring process and polluting the working environment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the stirring rod and stirring blade structure of this utility model; Figure 3 This is a schematic diagram of the feed inlet and fixed cover structure of this utility model; Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0016] The components include: 1. Support frame; 2. Reactor; 3. Reactor cover; 4. Water pump assembly; 401. Fixed water pump; 402. Extraction pipe; 403. Conveying pipe; 404. First valve; 405. Discharge pipe; 406. Second valve; 407. Fixed pipe; 408. Spray head; 5. Feeding assembly; 501. Feed inlet; 502. Sealing groove; 503. Sealing ring; 504. First magnet; 505. Fixed cover; 506. Second magnet; 6. Gear motor; 7. Stirring rod; 8. Stirring blade; 9. Heating tube; 10. Discharge valve. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1-4As shown, a reaction apparatus for producing rust-preventive and wear-resistant liquid includes a support frame 1. A reaction vessel 2 is fixedly connected to the inner wall of the support frame 1, and a vessel cover 3 is detachably connected to the top of the reaction vessel 2. A water pump assembly 4 is provided on the top of the support frame 1, and a feeding assembly 5 is provided on the top of the vessel cover 3. The water pump assembly 4 includes a fixed water pump 401, with an extraction pipe 402 at one end of the fixed water pump 401 and a delivery pipe 403 at the other end of the fixed water pump 401. A first valve 404 is fixedly connected to one end of the delivery pipe 403, and a discharge pipe is provided at one end of the first valve 404. 405, the other end of the conveying pipe 403 is fixedly connected to a second valve 406, and one end of the second valve 406 is fixedly connected to a fixed pipe 407, and one end of the fixed pipe 407 is provided with a spray head 408; the feeding assembly 5 includes a feeding port 501, and the inner wall of the feeding port 501 is provided with a sealing groove 502, and the inner wall of the sealing groove 502 is provided with a sealing ring 503. The inner wall of the feeding port 501 is fixedly connected to a first magnet 504, and the feeding port 501 is hinged to a fixed cover 505, and the inner wall of the fixed cover 505 is fixedly connected to a second magnet 506.
[0019] Through the above technical solution, during the stirring process, the fixed water pump 401 operates, and the material in the bottom area of the reactor 2 is drawn through the extraction pipe 402 and transported to the upper area of the reactor 2 through the discharge pipe 405, allowing the bottom material and the upper material to fully mix, making the material mixture more uniform and the production reaction of the rust-preventive and wear-resistant liquid more complete, thus improving the mixing effect and product quality. When it is necessary to clean the inside of the reactor 2, the first valve 404 is closed and the second valve 406 is opened to inject clean water into the reactor 2. The fixed water pump 401 operates to deliver the water to the spray head 408 to spray and clean the inside of the reactor 2 and components such as the stirring blades 8. At the same time... The extraction pipe 402 can extract water from the reactor 2 again to achieve circulating cleaning, saving water resources required for cleaning and reducing production costs. By opening the fixed cover 505, raw materials can be put into the feed inlet 501. When stirring, the fixed cover 505 can be closed. The second magnet 506 on the fixed cover 505 and the first magnet 504 on the feed inlet 501 are magnetically attracted and attached, reducing the risk of the fixed cover 505 loosening and opening due to accidental collisions or other reasons. By setting the sealing ring 503, the sealing between the feed inlet 501 and the fixed cover 505 is strengthened. The fixed cover 505 covers the feed inlet 501, which can effectively prevent the material from splashing out and polluting the working environment during the stirring process.
[0020] Specifically, a geared motor 6 is installed on the top of the vessel lid 3, and the output shaft of the geared motor 6 is fixedly connected to a stirring rod 7 via a coupling. A stirring blade 8 is fixedly connected to the outer wall of the stirring rod 7. A heating tube 9 is installed inside the reactor 2, and a discharge valve 10 is installed at the bottom of the reactor 2.
[0021] Through the above technical solution, a control box is set on the top of the support frame 1, and a controller is set inside the control box; by setting a discharge valve 10, the material can be discharged easily by opening the discharge valve 10 after the material is mixed; a temperature sensor is set inside the reaction vessel 2.
[0022] Specifically, one end of the extraction pipe 402 passes through the support frame 1 and extends into the reactor 2, and one end of the discharge pipe 405 extends into the reactor 2.
[0023] With the above technical solution, when the fixed water pump 401 is working, the material in the reactor 2 can be extracted through the extraction pipe 402, and the material can be transported into the reactor 2 through the discharge pipe 405.
[0024] Specifically, one end of the fixed tube 407 extends into the reactor 2 and is connected to the spray head 408.
[0025] The above technical solution facilitates water to enter the spray head 408 through the fixed pipe 407, and the nozzles on the spray head 408 spray water into the reaction vessel 2 and components such as the stirring rod 7 and stirring blades 8 for cleaning.
[0026] Specifically, the lid 3 forms a rotating structure with the stirring rod 7 via the geared motor 6, and one end of the geared motor 6 extends into the lid 3 and is connected to the stirring rod 7.
[0027] Through the above technical solution, a protrusion is fixed on the outer wall of the lid 3, and a bearing is fixed inside the protrusion. One end of the stirring rod 7 passes through the inner ring of the bearing, so that when the stirring rod 7 rotates, it rotates more stably inside the bearing.
[0028] Specifically, the inner wall shape and size of the sealing groove 502 match the outer wall shape and size of the sealing ring 503, and the inner wall of the sealing groove 502 fits into the outer wall of the sealing ring 503.
[0029] The above technical solution enhances the connection between the sealing groove 502 and the sealing ring 503. By providing the sealing ring 503, the sealing between the fixed cover 505 and the inlet 501 is enhanced when the fixed cover 505 covers the inlet 501.
[0030] Specifically, the shape and size of the first magnet 504 match the shape and size of the second magnet 506, and the outer wall of the first magnet 504 fits into the outer wall of the second magnet 506.
[0031] With the above technical solution, when the fixed cover 505 needs to be closed, the fixed cover 505 is magnetically attached to the first magnet 504 of the feed inlet 501 by the second magnet 506; when the fixed cover 505 is opened, the top of the fixed cover 505 is fixed with a handle, and by pulling the fixed cover 505 with the handle, the fixed cover 505 causes the second magnet 506 to disengage from the first magnet 504.
[0032] In operation, first connect the device to an external power supply. The external power supply provides power to the device. The operator opens the fixed cover 505 and pours various raw materials into the feed inlet 501. The raw materials enter the reactor 2 through the feed inlet 501. The operator closes the fixed cover 505. The geared motor 6 operates, driving the stirring rod 7 to rotate. The rotation of the stirring rod 7 drives the stirring blade 8 to rotate, mixing and reacting the various raw materials. During the stirring process, by closing the second valve 406 and opening the first valve 404, the fixed water pump 401 is started. The material in the bottom area of the reactor 2 is drawn through the extraction pipe 402 and transported to the discharge pipe 405 through the conveying pipe 403. The material is discharged from the discharge pipe 405 to the upper area of the reactor 2. Through stirring and mixing, the bottom material and the upper material are fully mixed, making the mixture more uniform and the production reaction of the rust-preventive and wear-resistant liquid more complete, improving the mixing efficiency. To ensure both effectiveness and product quality, the rust-preventive and wear-resistant liquid is produced and discharged by opening the discharge valve 10. When it is necessary to clean the inside of the reactor 2, clean water is added into the reactor 2 through the feed port 501. The water is heated by the heating pipe 9. By closing the first valve 404 and opening the second valve 406, the fixed water pump 401 is started, and hot water is drawn through the extraction pipe 402 and transported to the fixed pipe 407 through the delivery pipe 403. The fixed pipe 407 then transports the hot water to the spray head 408 to spray and clean the inside of the reactor 2 and components such as the stirring blade 8. Hot water cleaning of the inside of the reactor 2 can effectively sterilize it. At the same time, the extraction pipe 402 can draw water from the reactor 2 again to achieve circulating cleaning, saving water resources required for cleaning and reducing production costs. This completes all the work. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A reaction apparatus for producing rust-preventive and wear-resistant fluid, comprising a support frame (1), characterized in that: The inner wall of the support frame (1) is fixedly connected to the reactor (2), and the top of the reactor (2) is detachably connected to the lid (3). The top of the support frame (1) is provided with a water pump assembly (4), and the top of the lid (3) is provided with a feeding assembly (5). The water pump assembly (4) includes a fixed water pump (401), and one end of the fixed water pump (401) is provided with a suction pipe (402). The other end of the fixed water pump (401) is provided with a delivery pipe (403). One end of the delivery pipe (403) is fixedly connected to a first valve (404). One end of the first valve (404) is provided with a discharge pipe (405). The other end of the delivery pipe (403) is fixedly connected to a second valve (406). One end of the second valve (406) is fixedly connected to a fixed pipe (407). One end of the fixed pipe (407) is provided with a spray head (408). The feeding assembly (5) includes a feeding port (501), and a sealing groove (502) is provided on the inner wall of the feeding port (501). A sealing ring (503) is provided on the inner wall of the sealing groove (502). A first magnet (504) is fixedly connected to the inner wall of the feeding port (501), and a fixed cover (505) is hinged to the feeding port (501) by a hinge. A second magnet (506) is fixedly connected to the inner wall of the fixed cover (505).
2. The reaction apparatus for producing rust-preventive and wear-resistant fluid according to claim 1, characterized in that: The top of the vessel cover (3) is equipped with a geared motor (6), and the output shaft of the geared motor (6) is fixedly connected to a stirring rod (7) via a coupling. The outer wall of the stirring rod (7) is fixedly connected with a stirring blade (8). The interior of the reactor (2) is equipped with a heating tube (9), and the bottom of the reactor (2) is equipped with a discharge valve (10).
3. The reaction apparatus for producing rust-preventive and wear-resistant fluid according to claim 1, characterized in that: One end of the extraction tube (402) passes through the support frame (1) and extends into the reactor (2), and one end of the discharge tube (405) extends into the reactor (2).
4. The reaction apparatus for producing rust-preventive and wear-resistant fluid according to claim 1, characterized in that: One end of the fixed tube (407) extends into the reactor (2) and is connected to the spray head (408).
5. The reaction apparatus for producing rust-preventive and wear-resistant fluid according to claim 1, characterized in that: The lid (3) is connected to the stirring rod (7) by a geared motor (6) to form a rotating structure, and one end of the geared motor (6) extends into the lid (3) and is connected to the stirring rod (7).
6. The reaction apparatus for producing rust-preventive and wear-resistant fluid according to claim 1, characterized in that: The inner wall shape and size of the sealing groove (502) match the outer wall shape and size of the sealing ring (503), and the inner wall of the sealing groove (502) fits against the outer wall of the sealing ring (503).
7. The reaction apparatus for producing rust-preventive and wear-resistant fluid according to claim 1, characterized in that: The shape and size of the first magnet (504) match the shape and size of the second magnet (506), and the outer wall of the first magnet (504) is in contact with the outer wall of the second magnet (506).