Automatic slag cleaning machine for trash rack of hydropower station

Abstract

The utility model relates to the technical field of trash rack slag removal, disclose water and electricity station trash rack automatic slag removal machine, including harrow, the inner wall front side of harrow is provided with the chute no. 2, the inner wall sliding connection of chute no. 2 has a plurality of cleaning plate no. 1, the inner wall of chute no. 2 is provided with guide groove no. 1, the right side fixed connection of cleaning plate no. 1 has spring post no. 2, spring post no. 2's right side fixed connection has cleaning plate no. 2, the bottom fixed connection of cleaning plate no. 1 has sliding column no. 2, the bottom fixed connection of sliding column no. 2 has support no. 1, the top fixed connection of harrow has quick -detach structure, quick -detach structure is used to the component quick -detach. In the utility model, first let the sliding plate slide in guide groove no. 2, thereby drive cleaning plate no. 1 along chute no. 2 slide, thereby played the beneficial effect to the trash rack of different size and cleaned, enlarged the scope of application, improved work efficiency, improved practicality.

Description

Technical Field

[0001] This utility model relates to the field of trash rack cleaning technology, and in particular to an automatic trash rack cleaning machine for hydropower stations. Background Technology

[0002] The technology of trash rack cleaning originated from the need for trash racks in hydropower stations and pumping stations to intercept pollutants in the water. As pollutants accumulate, they lead to increased head loss, decreased equipment efficiency, and safety hazards. Traditional manual cleaning methods are inefficient and dangerous, while mechanical cleaning technology has gradually become the mainstream. Its development covers structural optimization, material upgrades, intelligent control, and multi-functional integration, aiming to achieve efficient, safe, and automated pollutant cleaning and ensure the stable operation of water conservancy facilities.

[0003] When trash rack blockage leads to excessive liquid level difference and reduced power generation efficiency, automatic trash rack cleaning machines are needed to ensure unobstructed water intake and stable power generation. Automatic trash rack cleaning machines are a product of the deep integration of water treatment engineering and automation control technology. They achieve solid-liquid separation by intercepting suspended solids in the fluid through mechanical grilles, and combine this with sensors to monitor the degree of blockage in real time and trigger an automated cleaning process. Furthermore, the use of corrosion-resistant materials and anti-winding design ensures stable operation of the equipment in complex underwater environments, ultimately achieving efficient, continuous, and intelligent trash rack cleaning, ensuring unobstructed water intake and power generation efficiency for hydropower stations. Existing cleaning machines are mostly fixed structures and cannot be dynamically adjusted according to the size and spacing of the trash rack bars, limiting their application on trash racks of different sizes, thus reducing work efficiency and practicality. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an automatic slag removal machine for trash racks in hydropower stations, which aims to improve the problem that existing technologies cannot clean trash racks of different sizes.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic slag removal machine for a hydropower station trash rack, comprising a rake bucket, a second sliding groove on the front side of the inner wall of the rake bucket, a plurality of cleaning plates slidably connected to the inner wall of the second sliding groove, a guide groove on the inner wall of the second sliding groove, a spring column 2 fixedly connected to the right side of the cleaning plate 1, a cleaning plate 2 fixedly connected to the right side of the spring column 2, a sliding column 2 fixedly connected to the bottom of the cleaning plate 1, a bracket 1 fixedly connected to the bottom end of the sliding column 2, a bracket 2 rotatably connected to the middle of the inner wall of the bracket 1, a sliding plate fixedly connected to the rear side of the bracket 2, a threaded column threadedly connected to the middle of the inner wall of the sliding plate, a guide groove 2 on the left side of the inner wall of the rake bucket, and a quick-release structure fixedly connected to the top of the rake bucket for quick disassembly of components.

[0006] As a further description of the above technical solution:

[0007] The quick-release structure includes a connecting block one, the bottom of which is fixedly connected to the top of the rake bucket. A groove is provided on the inner wall of the connecting block one. A spring column one is fixedly connected to the middle of the inner wall of the connecting block one. A hook is slidably connected to the inner wall of the groove. A rotating plate is fixedly connected to the top of the hook. A sliding groove is provided on the inner wall of the rotating plate. A sliding column one is slidably connected to the inner wall of the sliding groove one. A fixing plate is fixedly connected to the rear end of the sliding column one. A rotating shaft is rotatably connected to the inner wall of the rotating plate near the edge. A push plate is fixedly connected to the outer wall of the rotating shaft. A pressing column is fixedly connected to the top of the push plate. A connecting block two is slidably connected to the outer wall of the pressing column.

[0008] As a further description of the above technical solution:

[0009] The inner wall of the rake bucket has multiple drainage holes in the middle, and a buffer pad is fixedly connected to the rear side of the rake bucket.

[0010] As a further description of the above technical solution:

[0011] A connecting column is fixedly connected to the top of the second connecting block, and a fixing frame is fixedly connected to the top of the connecting column.

[0012] As a further description of the above technical solution:

[0013] A cylinder is fixedly connected to the inner wall of the fixing frame, and a nameplate is fixedly connected to the front side of the fixing frame.

[0014] As a further description of the above technical solution:

[0015] A working indicator light is fixedly connected to the top of the fixed frame, and anti-slip pads are fixedly connected to the left and right sides of the bottom of the fixed frame.

[0016] As a further description of the above technical solution:

[0017] A handle is fixedly connected to the left side of the sliding plate, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the second sliding column is slidably connected to the inner wall of the first guide groove, and the inner wall of the second guide groove is slidably connected to the outer wall of the sliding plate.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the sliding plate is first allowed to slide in the guide groove two, thereby driving the cleaning plate one to slide along the sliding groove two. Due to the action of the spring column two, the cleaning plate one and the cleaning plate two are tightly attached to the inner wall of the trash rack, thus achieving the beneficial effect of cleaning trash racks of different sizes, expanding the scope of application, improving work efficiency, and enhancing practicality.

[0022] 2. In this utility model, the pressing column is pressed first, which drives the hook to rotate inward. Due to the action of the spring column, the hook returns to its original position and is locked in the slot, which has the beneficial effect of quick disassembly of the parts, facilitates the use of the staff, improves work efficiency, and enhances practicality. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the rake bucket of the automatic slag removal machine for the trash rack of a hydropower station proposed in this utility model.

[0024] Figure 2 This is a partial structural diagram of the fixing frame of the automatic slag removal machine for the trash rack in a hydropower station proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of the sliding plate of the automatic slag removal machine for the trash rack of the hydropower station proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the cleaning plate of the automatic slag removal machine for the trash rack of a hydropower station proposed in this utility model.

[0027] Figure 5 This is a partial structural diagram of the chute of the automatic slag removal machine for the trash rack of the hydropower station proposed in this utility model;

[0028] Figure 6 This is a partial structural disassembly diagram of the rotating plate of the automatic slag removal machine for the trash rack of a hydropower station proposed in this utility model;

[0029] Figure 7 This is a partial structural diagram of the sliding column of the automatic slag removal machine for the trash rack of the hydropower station proposed in this utility model.

[0030] Legend:

[0031] 1. Rake bucket; 2. Quick-release structure; 201. Connecting block one; 202. Slot; 203. Spring column one; 204. Rotating plate; 205. Rotating shaft; 206. Slide groove one; 207. Sliding column one; 208. Fixing plate; 209. Hook; 210. Pressing column; 211. Connecting block two; 212. Push plate; 3. Slide groove two; 4. Cleaning plate one; 5. Spring column two; 6. Cleaning plate two; 7. Sliding column two; 8. Guide groove one; 9. Bracket one; 10. Bracket two; 11. Sliding plate; 12. Threaded column; 13. Guide groove two; 14. Connecting column; 15. Cylinder; 16. Fixing frame; 17. Anti-slip pad; 18. Nameplate; 19. Work indicator light; 20. Drain hole; 21. Handle; 22. Anti-slip sleeve; 23. Buffer pad. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides an automatic slag removal machine for a hydropower station trash rack, including a rake bucket 1. A second sliding groove 3 is provided on the front side of the inner wall of the rake bucket 1. Multiple cleaning plates 4 are slidably connected to the inner wall of the second sliding groove 3. A guide groove 8 is provided on the inner wall of the second sliding groove 3. A spring column 5 is fixedly connected to the right side of the cleaning plate 4. A cleaning plate 6 is fixedly connected to the right side of the spring column 5. A sliding column 7 is fixedly connected to the bottom of the cleaning plate 4. A bracket 9 is fixedly connected to the bottom end of the sliding column 7. A bracket 10 is rotatably connected to the middle of the inner wall of the bracket 9. A sliding plate 11 is fixedly connected to the rear side of the bracket 10. A threaded column 12 is threadedly connected to the middle of the inner wall of the sliding plate 11. A guide groove 13 is provided on the left side of the inner wall of the rake bucket 1. A quick-release structure 2 is fixedly connected to the top of the rake bucket 1. The quick-release structure 2 is used for quick disassembly of components.

[0034] Specifically, the second chute 3 allows the cleaning plate 4 to slide within it. Multiple cleaning plates 4 are slidably connected to the inner wall of the second chute 3, and these cleaning plates 4 are evenly distributed within the chute 3. Their number is determined based on the size of the rake bucket 1 and the actual cleaning requirements. The guide groove 8 provides guidance for the sliding column 7, allowing the sliding column 7 to slide freely within the guide groove 8. When the cleaning plate 4 is subjected to external force, the sliding column 7 slides along the guide groove 8, thereby guiding the cleaning plate 4 to move and ensuring the accuracy and effectiveness of the cleaning work. When cleaning the trash rack, the spring column 5 can... The size and shape of the trash rack automatically adjust the distance between cleaning plate 4 and cleaning plate 6, allowing them to fit tightly against the inner wall of the trash rack, thereby improving the cleaning effect. During the cleaning process, the position of sliding plate 11 can be adjusted by rotating threaded post 12, thereby changing the angle of bracket 2 10 and bracket 1 9, and thus controlling the moving distance of cleaning plate 4 and cleaning plate 6. When sliding plate 11 moves to the appropriate position, tightening threaded post 12 can fix sliding plate 11 on rake bucket 1, ensuring the stability of the cleaning work. Guide groove 2 13 provides guidance for the sliding of sliding plate 11.

[0035] Please see the appendix Figure 1 Appendix Figure 6 and attached Figure 7 The quick-release structure 2 includes a connecting block 201. The bottom of the connecting block 201 is fixedly connected to the top of the rake bucket 1. The inner wall of the connecting block 201 is provided with a slot 202. A spring column 203 is fixedly connected to the middle of the inner wall of the connecting block 201. A hook 209 is slidably connected to the inner wall of the slot 202. A rotating plate 204 is fixedly connected to the top of the hook 209. A sliding groove 206 is provided on the inner wall of the rotating plate 204. A sliding column 207 is slidably connected to the inner wall of the sliding groove 206. A fixing plate 208 is fixedly connected to the rear end of the sliding column 207. A rotating shaft 205 is rotatably connected to the inner wall of the rotating plate 204 near the edge. A push plate 212 is fixedly connected to the outer wall of the rotating shaft 205. A pressing column 210 is fixedly connected to the top of the push plate 212. A connecting block 211 is slidably connected to the outer wall of the pressing column 210.

[0036] Specifically, the bottom of connecting block 201 is fixedly connected to the top of the rake bucket 1, providing stable support for the whole. The slot 202 matches the hook 209 to achieve a snap-fit ​​connection. The spring column 203 provides power for the automatic reset of the push plate 212. The sliding column 207 is slidably connected to the inner wall of the slide groove 206, and its rear end is fixedly connected to the fixing plate 208. The fixing plate 208 restricts the sliding range of the sliding column 207 and prevents the sliding column 207 from coming out of the slide groove 206. The inner wall of the rotating plate 204 is rotatably connected to the rotating shaft 205 near the edge. The rotating shaft 205 rotates the hook 209, so that the hook 209 can be snapped in the slot 202 and removed. Connecting block 211 provides guidance and support for the sliding of the pressing column 210, ensuring that the pressing column 210 can slide stably in a straight line when pressed, without deviation.

[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 6 Multiple drainage holes 20 are provided in the middle of the inner wall of the rake bucket 1. A buffer pad 23 is fixedly connected to the rear side of the rake bucket 1. A connecting column 14 is fixedly connected to the top of the connecting block 211. A fixing frame 16 is fixedly connected to the top of the connecting column 14. A cylinder 15 is fixedly connected to the inner wall of the fixing frame 16. A nameplate 18 is fixedly connected to the front side of the fixing frame 16.

[0038] Specifically, the drain hole 20 reduces the pressure on the rake bucket 1, the buffer pad 23 cushions the left and right sides, the connecting column 14 connects the parts, the fixing frame 16 provides support, the cylinder 15 provides power, and the nameplate 18 allows staff to understand the machine's parameters.

[0039] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 5 A working indicator light 19 is fixedly connected to the top of the fixed frame 16. Anti-slip pads 17 are fixedly connected to the left and right sides of the bottom of the fixed frame 16. A handle 21 is fixedly connected to the left side of the sliding plate 11. An anti-slip sleeve 22 is fixedly connected to the outer wall of the handle 21. The outer wall of the second sliding column 7 is slidably connected to the inner wall of the first guide groove 8. The inner wall of the second guide groove 13 is slidably connected to the outer wall of the sliding plate 11.

[0040] Specifically, the work indicator light 19 is used to display the current working status, the anti-slip pad 17 serves as an anti-slip pad, the handle 21 facilitates the user to move the sliding plate 11, the anti-slip sleeve 22 serves as an anti-slip pad, the second sliding column 7 can slide in the first guide groove 8, and the sliding plate 11 can slide in the second sliding column 7.

[0041] Working principle: First, move the sliding plate 11 to slide in the guide groove 13, thereby driving the bracket 10 to rotate, which in turn drives the bracket 9 to rotate, which in turn drives the sliding column 7 to slide along the guide groove 8, which in turn drives the cleaning plate 4 to slide along the slide groove 3. The cleaning plate 4 drives the spring column 5 to move together, which in turn drives the cleaning plate 6 to slide together. When it slides to a suitable distance, rotate the threaded column 12 to fix the sliding plate 11. When the cleaning plate 4 is inserted into the trash rack, due to the action of the spring column 5, the cleaning plate 4 and the cleaning plate 6 will be tightly attached to the inner wall of the trash rack, thus achieving the function of cleaning trash racks of different sizes, expanding the scope of application, improving work efficiency, and improving practicality.

[0042] First, press the pressing column 210 to make it slide in the connecting block 211, thereby pushing the push plate 212 downward, which in turn drives the sliding column 207 to slide along the slide groove 206. When it slides to the top of the inner wall of the slide groove 206, the rotating plate 204 rotates around the rotating shaft 205, thereby driving the hook 209 to rotate inward and insert it into the connecting block 201. Then release it. Due to the action of the spring column 203, the push plate 212 will return to its original position, so that the hook 209 returns to its original position and is locked in the slot 202. Press the pressing column 210 again to disassemble and remove it, thus achieving the function of quick disassembly of the parts, which facilitates the use of the staff, improves work efficiency, and enhances practicality.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic slag remover for a hydropower station trash rack, comprising a rake bucket (1), characterized in that: The inner wall of the rake bucket (1) has a sliding groove (3) on the front side. Multiple cleaning plates (4) are slidably connected to the inner wall of the sliding groove (3). A guide groove (8) is provided on the inner wall of the sliding groove (3). A spring column (5) is fixedly connected to the right side of the cleaning plate (4). A cleaning plate (6) is fixedly connected to the right side of the spring column (5). A sliding column (7) is fixedly connected to the bottom of the cleaning plate (4). The bottom end of the sliding column (7) A bracket (9) is fixedly connected, and a bracket (10) is rotatably connected to the middle of the inner wall of the bracket (9). A sliding plate (11) is fixedly connected to the rear side of the bracket (10). A threaded column (12) is threadedly connected to the middle of the inner wall of the sliding plate (11). A guide groove (13) is provided on the left side of the inner wall of the rake bucket (1). A quick-release structure (2) is fixedly connected to the top of the rake bucket (1). The quick-release structure (2) is used to quickly disassemble the components.

2. The automatic slag removal machine for the trash rack of a hydropower station according to claim 1, characterized in that: The quick-release structure (2) includes a connecting block (201), the bottom of which is fixedly connected to the top of the rake (1). A slot (202) is provided on the inner wall of the connecting block (201). A spring post (203) is fixedly connected to the middle of the inner wall of the connecting block (201). A hook (209) is slidably connected to the inner wall of the slot (202). A rotating plate (204) is fixedly connected to the top of the hook (209). A sliding plate is provided on the inner wall of the rotating plate (204). The inner wall of the first groove (206) is slidably connected to a sliding column (207), and the rear end of the sliding column (207) is fixedly connected to a fixing plate (208). The inner wall of the rotating plate (204) is rotatably connected to a rotating shaft (205) near the edge. The outer wall of the rotating shaft (205) is fixedly connected to a push plate (212), and the top of the push plate (212) is fixedly connected to a pressing column (210). The outer wall of the pressing column (210) is slidably connected to a connecting block (211).

3. The automatic slag removal machine for the trash rack of a hydropower station according to claim 1, characterized in that: The inner wall of the rake bucket (1) has multiple drainage holes (20) in the middle, and a buffer pad (23) is fixedly connected to the rear side of the rake bucket (1).

4. The automatic slag removal machine for the trash rack of a hydropower station according to claim 2, characterized in that: The top of the second connecting block (211) is fixedly connected to a connecting column (14), and the top of the connecting column (14) is fixedly connected to a fixing frame (16).

5. The automatic slag removal machine for the trash rack of a hydropower station according to claim 4, characterized in that: A cylinder (15) is fixedly connected to the inner wall of the fixing frame (16), and a nameplate (18) is fixedly connected to the front side of the fixing frame (16).

6. The automatic slag removal machine for the trash rack of a hydropower station according to claim 4, characterized in that: A working indicator light (19) is fixedly connected to the top of the fixed frame (16), and anti-slip pads (17) are fixedly connected to the left and right sides of the bottom of the fixed frame (16).

7. The automatic slag removal machine for the trash rack of a hydropower station according to claim 1, characterized in that: A handle (21) is fixedly connected to the left side of the sliding plate (11), and an anti-slip sleeve (22) is fixedly connected to the outer wall of the handle (21).

8. The automatic slag removal machine for the trash rack of a hydropower station according to claim 1, characterized in that: The outer wall of the sliding column 2 (7) is slidably connected to the inner wall of the guide groove 1 (8), and the inner wall of the guide groove 2 (13) is slidably connected to the outer wall of the sliding plate (11).

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