An integrated cross-linked povidone automatic washing and filtering device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAOZUO ZHONGWEI CHEM
- Filing Date
- 2025-09-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的是为了解决现有洗涤设备的搅拌方式单一,无法确保洗涤剂与交联聚维酮在洗涤罐内均匀混合,导致部分交联聚维酮未能与洗涤剂充分接触反应,使得洗涤后的产品纯度难以达到理想标准的缺点,而提出的一种一体式交联聚维酮自动洗涤过滤设备
1、本设备在使用时,可通过晃动机构,在搅拌杆对洗涤罐内的交联聚维酮原料和洗涤剂进行搅拌的同时,圆形块带动晃动板在第一矩形口内来回移动,晃动板再通过连接板带动洗涤罐在过滤箱内来回晃动,确保洗涤剂与交联聚维酮在洗涤罐内能够均匀混合,让其能够充分接触反应,使得洗涤后的产品达到理想标准。
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Figure CN224600020U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cross-linked polyvinyl chloride washing technology, and in particular to an integrated cross-linked polyvinyl chloride automatic washing and filtration device. Background Technology
[0002] Cross-linked povidone is a widely used tablet disintegrant in the pharmaceutical field. It is often used as a drug carrier, stabilizer, and binder, and its usage is enormous. In its production process, washing cross-linked povidone is a key step in obtaining high-purity products.
[0003] When washing crospovidone, the common method is to add the crospovidone raw material to be washed into the washing tank at the same time as the detergent, and then mix the two in the washing chamber. However, the existing washing equipment has a single stirring method, which cannot ensure that the detergent and crospovidone are evenly mixed in the washing tank. As a result, some crospovidone does not fully contact and react with the detergent, making it difficult for the purity of the washed product to meet the ideal standard. Therefore, an integrated automatic washing and filtering device for crospovidone is proposed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing washing equipment, which uses a single stirring method and cannot ensure that the detergent and cross-linked polyvinyl chloride are evenly mixed in the washing tank, resulting in some cross-linked polyvinyl chloride failing to fully contact and react with the detergent, making it difficult for the purity of the washed product to meet the ideal standard. Therefore, an integrated cross-linked polyvinyl chloride automatic washing and filtering device is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: An integrated cross-linked polyvinyl chloride automatic washing and filtration device includes a filter box, a washing tank inside the filter box, a stirring rod inside the washing tank, a first rectangular plate fixedly connected to the inner wall of the filter box, a shaking plate below the first rectangular plate, a shaking mechanism inside the filter box that drives the washing tank to shake via the shaking plate, and a filter screen below the washing tank.
[0006] Preferably, the shaking mechanism includes a first drive motor mounted on the top of a first rectangular plate, a first rotating rod fixedly connected to the output end of the first drive motor and rotatably connected to the first rectangular plate, a rotating plate fixedly connected to one end of the first rotating rod, a rectangular block fixedly connected to the bottom of the first rectangular plate, the rectangular block having a first rectangular opening, the two ends of the shaking plate being slidably connected to the first rectangular opening, a circular block rotatably connected to the top of the shaking plate, the circular block being in contact with the side of the rotating plate, a connecting plate fixedly connected to the bottom of the shaking plate, and one end of the connecting plate being fixedly connected to the top of the washing tank.
[0007] Preferably, a second drive motor is installed on the top of the washing tank, a second rotating rod is rotatably connected to the top of the washing tank and fixedly connected to the output end of the second drive motor, the stirring rod is fixedly connected to the second rotating rod, and a discharge pipe is fixedly connected to the bottom of the washing tank, and a solenoid valve is installed on the discharge pipe.
[0008] Preferably, the inner wall of the filter box is provided with a rectangular groove, the filter screen is located in the rectangular groove, a second rectangular plate is fixedly connected to one side of the filter screen, and a handle is fixedly connected to one side of the second rectangular plate.
[0009] Preferably, the filter box has a receiving cavity, in which symmetrically distributed springs are fixedly connected. One end of each spring is fixedly connected to a limiting block. A limiting groove is formed on the top of the second rectangular plate, and the limiting block is located in the limiting groove. A toggle plate is fixedly connected to one side of the limiting block. A second rectangular opening is formed on one side of the filter box, and the toggle plate is located in the second rectangular opening.
[0010] Preferably, the bottom of the filter box is provided with a discharge port, the washing tank is fixedly connected with a first inlet pipe and a second inlet pipe, and the two sides of the filter box are provided with a third rectangular opening, with the first inlet pipe and the second inlet pipe located in the second rectangular opening on both sides respectively.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. When using this equipment, the shaking mechanism stirs the cross-linked polyvinyl acetate raw material and detergent in the washing tank while the stirring rod stirs the material. At the same time, the circular block drives the shaking plate to move back and forth in the first rectangular opening. The shaking plate then drives the washing tank to shake back and forth in the filter box through the connecting plate. This ensures that the detergent and cross-linked polyvinyl acetate can be mixed evenly in the washing tank, allowing them to fully contact and react, so that the washed product meets the ideal standard.
[0012] 2. When using this equipment, the spring elasticity allows the limiting block to be locked in the limiting groove at the top of the second rectangular plate, thereby limiting the second rectangular plate and preventing the filter screen from falling out of the rectangular groove. It is also more convenient to remove and clean the filter screen when needed. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an integrated cross-linked polyvinyl chloride automatic washing and filtration device proposed in this utility model; Figure 2 This is a cross-sectional three-dimensional structural diagram of an integrated cross-linked polyvinyl chloride automatic washing and filtration device proposed in this utility model; Figure 3This is a three-dimensional structural diagram of the shaking mechanism of an integrated cross-linked polyvinyl chloride automatic washing and filtering device proposed in this utility model; Figure 4 This is a three-dimensional structural diagram of the second rectangular plate of an integrated cross-linked polyvinyl chloride automatic washing and filtering device proposed in this utility model; Figure 5 for Figure 4 A schematic diagram of the three-dimensional structure at point A in the middle.
[0014] In the diagram: 1. Filter box; 2. Washing tank; 3. Stirring rod; 4. Shaking plate; 5. Filter screen; 6. First drive motor; 7. First rotating rod; 8. Rotating plate; 9. Rectangular block; 10. First rectangular opening; 11. Circular block; 12. Connecting plate; 13. Second drive motor; 14. Second rotating rod; 15. Second rectangular plate; 16. Receiving cavity; 17. Spring; 18. Limiting block; 19. Limiting groove; 20. Actuating plate; 21. Second rectangular opening; 22. Second feed pipe. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0016] Reference Figures 1-5 An integrated cross-linked polyvinyl chloride (CRV) automatic washing and filtration device includes a filter box 1, a washing tank 2 inside the filter box 1, and a stirring rod 3 inside the washing tank 2. CRV raw materials and detergents are added to the washing tank 2, and the stirring rod 3 stirs to mix them.
[0017] A first rectangular plate is fixedly connected to the inner wall of the filter box 1. A shaking plate 4 is provided below the first rectangular plate. A shaking mechanism is provided inside the filter box 1 to drive the washing tank 2 to shake through the shaking plate 4. Through the shaking mechanism, while the washing tank 2 is washing the cross-linked polyvinyl ketone raw material, the washing tank 2 is shaken back and forth to further improve the mixing efficiency.
[0018] A filter screen 5 is installed at the bottom of the washing tank 2. The cross-linked polyvinyl chloride is filtered through the filter screen 5 after mixing. The cross-linked polyvinyl chloride liquid is separated through the filter screen 5, while the solid particles are trapped on the filter screen 5, thus achieving solid-liquid separation.
[0019] The shaking mechanism includes a first rotating rod 7 rotatably connected to a first rectangular plate. One end of the first rotating rod 7 is fixedly connected to a rotating plate 8. A rectangular block 9 is fixedly connected to the bottom of the first rectangular plate. The rectangular block 9 has a first rectangular opening 10. Both ends of the shaking plate 4 are slidably connected to the first rectangular opening 10. A circular block 11 is rotatably connected to the top of the shaking plate 4. The circular block 11 is in contact with the side of the rotating plate 8. A connecting plate 12 is fixedly connected to the bottom of the shaking plate 4. One end of the connecting plate 12 is fixedly connected to the top of the washing tank 2. The first rotating rod 7 causes the rotating plate 8 to rotate, and then through the circular block 11, the shaking plate 4 slides back and forth in the first rectangular opening 10, thereby driving the washing tank 2 to shake through the connecting plate 12. It should be noted that the rotating plate 8 is roughly triangular in shape, with three rounded corners and three concave sides, so that the rotation of the rotating plate 8 can drive the circular blocks 11 on both sides to move back and forth.
[0020] A second drive motor 13 is installed on the top of the washing tank 2. A second rotating rod 14 is rotatably connected to the top of the washing tank 2 and fixedly connected to the output end of the second drive motor 13. The stirring rod 3 is fixedly connected to the second rotating rod 14. By rotating the second rotating rod 14, the stirring rod 3 stirs the cross-linked polyvinyl ketone raw material inside the washing tank 2.
[0021] A feed pipe is fixedly connected to the bottom of the washing tank 2. A solenoid valve is installed on the feed pipe. After mixing is completed, the solenoid valve controls the cross-linked polyvinyl ketone to fall from the feed pipe onto the filter screen 5.
[0022] The inner wall of the filter box 1 is provided with a rectangular groove, and the filter screen 5 is located in the rectangular groove. A second rectangular plate 15 is fixedly connected to one side of the filter screen 5, and a handle is fixedly connected to one side of the second rectangular plate 15. The filter screen 5 in the rectangular groove can be easily removed by using the handle on one side of the second rectangular plate 15 to process solid particles.
[0023] The filter box 1 has a receiving cavity 16, and symmetrically distributed springs 17 are fixedly connected in the receiving cavity 16. One end of the spring 17 is fixedly connected to a limiting block 18. The top of the second rectangular plate 15 has a limiting groove 19, and the limiting block 18 is located in the limiting groove 19. A toggle plate 20 is fixedly connected to one side of the limiting block 18. The side of the filter box 1 has a second rectangular opening 21, and the toggle plate 20 is located in the second rectangular opening 21. Through the elasticity of the spring 17, the limiting block 18 is locked in the limiting groove 19 at the top of the second rectangular plate 15, thereby limiting the second rectangular plate 15 and preventing the filter screen 5 from falling out of the rectangular groove.
[0024] The bottom of the filter box 1 has a discharge port. The washing tank 2 is fixedly connected to the first inlet pipe and the second inlet pipe 22. The two sides of the filter box 1 have a third rectangular opening. The first inlet pipe and the second inlet pipe 22 are respectively located in the second rectangular opening 21 on both sides. The first inlet pipe is used to add cross-linked polyvinyl acetate raw material into the washing tank 2, and then the second inlet pipe 22 is used to add detergent into the washing tank 2. The second rectangular opening 21 allows the first inlet pipe and the second inlet pipe 22 to move back and forth with the washing tank 2. After mixing and filtering, the cross-linked polyvinyl acetate is discharged from the discharge port for recycling.
[0025] The shaking mechanism also includes a first drive motor 6 installed on the top of the first rectangular plate. The specific model and specifications of the first drive motor 6 and the second drive motor 13 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail.
[0026] The working principle of this utility model: Crosslinked polyvinyl acetate raw material and detergent are fed into washing tank 2 through the first feed pipe and the second feed pipe 22, respectively. Then, the second drive motor 13 drives the second rotating rod 14 to rotate, the second rotating rod 14 drives the stirring rod 3 to rotate, and the stirring rod 3 stirs the crosslinked polyvinyl acetate raw material and detergent. At the same time, the first drive motor 6 drives the first rotating rod 7 to rotate, the first rotating rod 7 drives the rotating plate 8 to rotate, the rotating rod drives the two circular blocks 11 to rotate while moving them back and forth, the circular blocks 11 drive the shaking plate 4 to move back and forth in the first rectangular opening 10, the shaking plate 4 drives the connecting plate 12 to move back and forth, and the connecting plate 12 then drives the washing tank 2 to shake back and forth in the filter box 1. After washing, cross-linked polyvinyl chloride is allowed to fall from washing tank 2 onto filter screen 5 via a solenoid valve. After the solid particles are filtered by filter screen 5, the cross-linked polyvinyl chloride is discharged from the outlet. A container is placed below the outlet for recycling. Finally, the toggle plate 20 is turned on, causing it to move upward within the second rectangular opening 21. The spring 17 contracts until the limit block 18 moves out of the limit groove 19. Then, the filter screen 5 can be removed from the rectangular groove through the handle and the second rectangular plate 15 to process the solid particles on the filter screen 5.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An integrated cross-linked polyvinyl chloride automatic washing and filtration device, comprising a filter box (1), characterized in that, The filter box (1) is equipped with a washing tank (2) inside, and a stirring rod (3) is installed inside the washing tank (2). A first rectangular plate is fixedly connected to the inner wall of the filter box (1). A shaking plate (4) is installed below the first rectangular plate. A shaking mechanism is installed inside the filter box (1) to drive the washing tank (2) to shake through the shaking plate (4). A filter screen (5) is installed below the washing tank (2).
2. The integrated cross-linked polyvinyl chloride automatic washing and filtration device according to claim 1, characterized in that, The shaking mechanism includes a first drive motor (6) installed on the top of a first rectangular plate. The first rectangular plate is rotatably connected to a first rotating rod (7) fixedly connected to the output end of the first drive motor (6). One end of the first rotating rod (7) is fixedly connected to a rotating plate (8). A rectangular block (9) is fixedly connected to the bottom of the first rectangular plate. The rectangular block (9) has a first rectangular opening (10). Both ends of the shaking plate (4) are slidably connected to the first rectangular opening (10). A circular block (11) is rotatably connected to the top of the shaking plate (4). The circular block (11) is in contact with the side of the rotating plate (8). A connecting plate (12) is fixedly connected to the bottom of the shaking plate (4). One end of the connecting plate (12) is fixedly connected to the top of the washing tank (2).
3. The integrated cross-linked polyvinyl chloride automatic washing and filtration device according to claim 2, characterized in that, The washing tank (2) is equipped with a second drive motor (13) at the top. The top of the washing tank (2) is rotatably connected to a second rotating rod (14) which is fixedly connected to the output end of the second drive motor (13). The stirring rod (3) is fixedly connected to the second rotating rod (14). The bottom of the washing tank (2) is fixedly connected to a discharge pipe, which is equipped with a solenoid valve.
4. The integrated cross-linked polyvinyl chloride automatic washing and filtering device according to claim 3, characterized in that, The inner wall of the filter box (1) is provided with a rectangular groove, the filter screen (5) is located in the rectangular groove, and a second rectangular plate (15) is fixedly connected to one side of the filter screen (5), and a handle is fixedly connected to one side of the second rectangular plate (15).
5. The integrated cross-linked polyvinyl chloride automatic washing and filtering device according to claim 4, characterized in that, The filter box (1) has a receiving cavity (16), and symmetrically distributed springs (17) are fixedly connected in the receiving cavity (16). One end of the spring (17) is fixedly connected to a limiting block (18). A limiting groove (19) is opened on the top of the second rectangular plate (15). The limiting block (18) is located in the limiting groove (19). A toggle plate (20) is fixedly connected to one side of the limiting block (18). A second rectangular opening (21) is opened on one side of the filter box (1). The toggle plate (20) is located in the second rectangular opening (21).
6. The integrated cross-linked polyvinyl chloride automatic washing and filtration device according to claim 5, characterized in that, The bottom of the filter box (1) is provided with a discharge port, the washing tank (2) is fixedly connected with a first feed pipe and a second feed pipe (22), and the two sides of the filter box (1) are provided with a third rectangular opening. The first feed pipe and the second feed pipe (22) are respectively located in the second rectangular opening (21) on both sides.