Automatic production line for motorcycle brake pump body clamp body support

Abstract

The utility model provides a kind of motorcycle brake pump body clamp body support automated production line, belong to vehicle brake device technical field.It solves the problem of low efficiency of existing motorcycle brake support processing.This motorcycle brake pump body clamp body support automated production line, including the mould main body for processing mounting support, mould main body side is provided with the conveying line for conveying mounting support, conveying line top is provided with top plate, top plate is installed on conveying line by four columns, top plate bottom is equipped with the grabbing mechanism that can be inserted into mould main body and take out the mounting support processed, conveying line top is located in top plate side and is provided with fixing frame, fixing frame is equipped with cross piece, the cross piece is equipped with adjustable longitudinal direction's shelf plate, and the sensor for detecting whether mounting support position is qualified is exposed outward in shelf plate and outwardly.This utility model has the advantages of improving work efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of vehicle braking devices, and relates to a motorcycle brake, and more particularly to an automated production line for a motorcycle brake pump body and caliper bracket. Background Technology

[0002] With the continuous development of the motorcycle industry, users have placed higher demands on the safety, stability, and comfort of motorcycle brakes. The machining precision of the brake pump body mounting bracket directly affects the brake's performance.

[0003] Current machining production lines rely on manual unloading of processing equipment. However, the mounting brackets produced by molds cannot be unloaded quickly due to temperature variations, affecting work efficiency. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a highly efficient automated production line for motorcycle brake pump body and caliper bracket.

[0005] The objective of this utility model can be achieved through the following technical solution: An automated production line for a motorcycle brake pump body caliper bracket includes a mold body for processing and installing brackets. The mold body has a conveyor line for transporting the brackets on its side. A top plate is mounted above the conveyor line via four columns. A gripping mechanism capable of extending into the mold body to remove the processed brackets is installed at the bottom of the top plate. A fixing frame is located on the side of the top plate on the conveyor line. A horizontal block is mounted on the fixing frame. An adjustable longitudinally oriented frame plate is mounted on the horizontal block. A sensor for detecting whether the bracket position is qualified is exposed inside and out of the frame plate.

[0006] In the aforementioned automated production line for a motorcycle brake pump body caliper bracket, the gripping mechanism includes a working plate one, a working plate two, and a working plate three. The working plate one moves back and forth along a straight line along the top plate, the working plate two moves back and forth along a straight line along the bottom of the working plate one, the outer end of the working plate three is equipped with a pneumatic gripper, the inner wall of the pneumatic gripper has an arc groove, and the working plate two is equipped with a motor that drives the working plate three to rise and fall.

[0007] In the aforementioned automated production line for motorcycle brake pump body caliper bracket, the conveyor line includes a stable conveyor table.

[0008] Compared with existing technologies, this automated production line for motorcycle brake pump body caliper bracket has the advantage of improving work efficiency. Attached Figure Description

[0009] Figure 1 This is a 3D view of the automated production line for the motorcycle brake pump body, caliper body, and bracket.

[0010] Figure 2 This is a structural diagram of the sensor installation.

[0011] In the diagram, 1. Mold body; 2. Conveyor line; 3. Top plate; 4. Column; 5. Fixing frame; 6. Horizontal block; 7. Frame plate; 8. Sensor; 9. Work plate one; 10. Work plate two; 11. Work plate three; 12. Pneumatic gripper; 13. Arc groove; 14. Motor section; 15. Raised platform structure; 16. Stable conveyor table. Detailed Implementation

[0012] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0013] like Figure 1 , Figure 2 As shown, this automated production line for motorcycle brake pump body caliper bracket includes a mold body 1 for processing and installing the bracket. A conveyor line 2 for transporting the bracket is located on the side of the mold body 1. A top plate 3 is located above the conveyor line 2 and is mounted on the conveyor line 2 via four columns 4. A gripping mechanism is installed at the bottom of the top plate 3, capable of reaching into the mold body 1 to remove the processed bracket. A fixing frame 5 is located on the conveyor line 2, located on the side of the top plate 3. A horizontal block 6 is mounted on the fixing frame 5, and an adjustable longitudinally oriented frame plate 7 is mounted on the horizontal block 6. The horizontal block 6 has a long groove, and the frame plate 7 is adjusted by adjusting bolts. The frame plate 7 is exposed outwards and used to detect whether the bracket is in the correct position. The qualified sensor 8 is used because the top of the mounting bracket has a raised platform structure 15. However, during the actual processing of the mold body 1, it was found that some of the raised platform structures 15 had slight offsets, which caused instability in the later installation of the mounting bracket. Therefore, this sensor 8 was set. The sensor 8 is mainly a fixed-point distance sensor. The top surface of the raised platform structure 15 is a circular surface, and there is a chamfer between the circular surface and the raised structure. When passing the bottom of the sensor 8, the sensor 8 detects the distance between it and the circular surface. If the distance does not meet the set distance within a tolerance range, it indicates that an offset has occurred. The raised structure is misaligned, and the sensor 8 detects the chamfer position. The product is unqualified, the production line is suspended, and the staff is alerted.

[0014] To elaborate further, the gripping mechanism includes a first working plate 9, a second working plate 10, and a third working plate 11. The first working plate 9 moves linearly back and forth along the top plate 3, and the second working plate 10 moves linearly back and forth along the bottom of the first working plate 9. A pneumatic gripper 12 is installed on the outer end of the third working plate, and the inner wall of the pneumatic gripper 12 has an arc groove 13. A motor unit 14 is installed on the second working plate 10 to drive the third working plate 11 to rise and fall. The gripping mechanism also includes a motor device that controls the linear back and forth movement of the first working plate 9 and the second working plate 10. The second working plate 10 moves with high precision. After the first working plate 9 moves to the corresponding position, the second working plate 10 moves precisely to the corresponding position. By raising and lowering the third working plate 11, the pneumatic gripper 12 grips the product. Then the first working plate 9 retracts, and the second working plate 10 also precisely retracts to the corresponding position. The third working plate 11 also reaches the corresponding position and is placed on the conveyor line 2.

[0015] To elaborate further, the conveyor line 2 includes a stable conveyor platform 16. The stable conveyor platform 16 is used to transport products on one side of the sensor 8, making the sensor 8 detection more accurate. On the other side of the sensor 8, a belt conveyor is used to reduce the cost of setting up the platform.

[0016] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0017] Although this document frequently uses terms such as mold body 1, conveyor line 2, top plate 3, column 4, fixing frame 5, horizontal block 6, frame plate 7, sensor 8, working plate one 9, working plate two 10, working plate three 11, pneumatic gripper 12, arc groove 13, motor section 14, raised platform structure 15, and stable conveyor platform 16, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. An automated production line for a motorcycle brake pump body caliper bracket, comprising a mold body (1) for processing and installing the bracket, characterized in that, The mold body (1) is provided with a conveyor line (2) for conveying the mounting bracket on the side. A top plate (3) is provided above the conveyor line (2), and the top plate (3) is installed on the conveyor line (2) by four columns (4). A gripping mechanism that can extend into the mold body (1) to remove the processed mounting bracket is installed at the bottom of the top plate (3). A fixing frame (5) is provided on the conveyor line (2) on the side of the top plate (3). A horizontal block (6) is installed on the fixing frame (5). An adjustable longitudinal plate (7) is installed on the horizontal block (6). A sensor (8) for detecting whether the position of the mounting bracket is qualified is exposed inside the plate (7).

2. The automated production line for a motorcycle brake pump body caliper bracket according to claim 1, characterized in that, The gripping mechanism includes a working plate one (9), a working plate two (10) and a working plate three (11). The working plate one (9) moves back and forth along the top plate (3) in a straight line. The working plate two (10) moves back and forth along the bottom of the working plate one (9) in a straight line. The outer end of the working plate three is equipped with a pneumatic gripper (12). The inner wall of the pneumatic gripper (12) has an arc groove (13). The working plate two (10) is equipped with a motor part (14) that drives the working plate three (11) to rise and fall.

3. The automated production line for a motorcycle brake pump body caliper bracket according to claim 1, characterized in that, The conveyor line (2) includes a stable conveyor platform (16).

Images