An ultra-light plastic broken warp clamping head device

Abstract

The utility model belongs to textile machinery technical field especially is a kind of ultra-light plastic broken warp chuck device, including mounting seat and the ultra-light plastic chuck body being arranged on the mounting seat top, still including the connecting seat of mounting in the lower surface of the ultra-light plastic chuck body, the mounting seat upper surface fixedly connected with slide rail, the connecting seat with The slide rail slidingly connects;This device can realize the position adjustment of ultra-light plastic chuck body to adapt to different warp, also enhanced the overall structural stability, reduce the broken warp detection failure caused by positional deviation, realize quick disassembly, it is convenient for subsequent maintenance replacement, avoid downtime too long influence work efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of textile machinery technology, specifically relating to an ultralight plastic warp breakage clamping device. Background Technology

[0002] In the warping process of textiles, the warp breakage device is a key component to ensure the normal operation of the warping machine. When the warp yarn breaks, the warp breakage device must trigger the automatic stop device in time to avoid the production of defective fabric.

[0003] Most existing warp-breaking devices use iron clamps. However, due to the heavy weight of iron clamps, the sensitivity of the automatic stop device is easily reduced, and the red light often appears, making it unable to start and operate normally. Operators need to turn off the warp-breaking device and restart it, which not only affects work efficiency, but may also produce a large number of defective fabrics due to failure to detect warp breaks in time. In addition, most clamps are inconvenient to disassemble and maintain.

[0004] To address this issue, an ultralight plastic warp-breaking clip device was designed. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides an ultralight plastic warp breakage clamping device. This device allows for position adjustment of the ultralight plastic clamping head to accommodate different warp yarns, enhances overall structural stability, reduces warp breakage detection errors caused by positional deviations, enables quick assembly and disassembly for easy maintenance and replacement, and avoids excessive downtime that could affect work efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultralight plastic warp-breaking clip device, including a mounting base and an ultralight plastic clip body disposed above the mounting base, and a connecting base mounted on the lower surface of the ultralight plastic clip body. A slide rail is fixedly connected to the upper surface of the mounting base, and the connecting base and the slide rail are slidably connected.

[0007] As a preferred embodiment of the ultralight plastic broken warp clip device of this utility model, the ultralight plastic clip body is made of ABS plastic.

[0008] As a preferred embodiment of the ultralight plastic warp-breaking clamping device of this utility model, a support block is fixedly connected to one side surface of the connecting seat, and a clamping block is symmetrically fixedly connected to one side surface of the slide rail. A limit rod is slidably connected to the surface of the support block, and the limit rod and the clamping block are interlocked with each other.

[0009] As a preferred embodiment of the ultralight plastic warp-breaking clamping device of this utility model, a limiting spring is fixedly connected to one side surface of the support block, a top cover is fixedly connected to one end of the limiting rod, the limiting spring and the top cover are fixedly connected, and the limiting spring is sleeved on the surface of the limiting rod.

[0010] As a preferred embodiment of the ultralight plastic warp-breaking clamping device of this utility model, a buffer pad is installed on the lower surface of the mounting base.

[0011] As a preferred embodiment of the ultralight plastic warp-breaking clamping device of this utility model, an identification box is installed on one side surface of the connecting seat.

[0012] As a preferred embodiment of the ultralight plastic warp breakage clamping device of this utility model, the top of the ultralight plastic clamping head body is provided with a warp guide groove, and the inner wall of the warp guide groove is provided with a wear-resistant ceramic layer.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] By using the sliding connection structure between the connecting seat and the slide rail, and the locking engagement between the limit rod and the locking block, the position adjustment of the ultra-light plastic locking head body can be achieved to adapt to different warp yarns, while also enhancing the overall structural stability and reducing the detection error of warp breakage caused by position deviation. Combined with the elastic reset function of the limit spring, quick disassembly and assembly can be achieved, which is convenient for subsequent maintenance and replacement and avoids excessive downtime affecting work efficiency. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the slide rail structure in this utility model;

[0018] Figure 3 This is a schematic diagram of the card block structure in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the buffer pad in this utility model;

[0020] In the picture:

[0021] 1. Mounting base; 2. Ultra-light plastic clip body; 3. Connecting base; 4. Slide rail; 5. Support block; 6. Limiting rod; 7. Clip block; 8. Limiting spring; 9. Top cover; 10. Buffer pad; 11. Identification box; 12. Warp guide groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. Embodiment 1

[0023] In the warping process of textiles, the warp breakage device is a key component to ensure the normal operation of the warping machine. When a warp yarn breaks, the warp breakage device must trigger the automatic stop device in time to avoid the generation of defective fabric. Most existing warp breakage devices use iron chucks. However, due to the large weight of iron chucks, the sensitivity of the automatic stop device is easily reduced, often resulting in the red light illuminating and the device failing to start normally. Operators need to turn off the warp breakage device and restart it, which not only affects work efficiency but may also generate a large number of defective fabrics due to the failure to detect the warp breakage in time. Moreover, most chucks are inconvenient to disassemble and maintain. Therefore, an ultra-light plastic warp breakage device is designed to solve the above problems.

[0024] An ultralight plastic warp-cutting clip device includes a mounting base 1 and an ultralight plastic clip body 2 disposed above the mounting base 1. It also includes a connecting base 3 installed on the lower surface of the ultralight plastic clip body 2. A slide rail 4 is fixedly connected to the upper surface of the mounting base 1, and the connecting base 3 and the slide rail 4 are slidably connected.

[0025] In this implementation scheme: the sliding structure of the connecting seat 3 and the slide rail 4 enables the movable adjustment of the ultra-light plastic card head body 2, which facilitates precise adaptation according to the warp position and improves the versatility of the device. The overall structure enhances the stability of the device through the cooperation of the mounting seat 1 and the slide rail 4, avoids the warp breakage detection error caused by the position deviation of the traditional fixed structure, realizes quick disassembly and assembly, facilitates subsequent maintenance and replacement, and avoids excessive downtime affecting work efficiency.

[0026] Furthermore:

[0027] like Figures 1 to 4 As shown:

[0028] In an optional embodiment, the ultralight plastic card head body 2 is made of ABS plastic.

[0029] In this embodiment, ABS plastic is lightweight, wear-resistant, and corrosion-resistant, which solves the problem of the self-stop device malfunctioning due to the excessive weight of the iron clamp. The lightweight design reduces the load when the warp yarn is pulled, reduces the probability of warp yarn breakage, and at the same time avoids the clamp from sagging due to its own weight, which affects the detection accuracy.

[0030] Furthermore:

[0031] like Figures 1 to 4 As shown:

[0032] In an optional embodiment, a support block 5 is fixedly connected to one side surface of the connecting seat 3, and a locking block 7 is symmetrically fixedly connected to one side surface of the slide rail 4. A limiting rod 6 is slidably connected to the surface of the support block 5, and the limiting rod 6 and the locking block 7 are engaged with each other.

[0033] In this embodiment, the locking structure of the limiting rod 6 and the locking block 7 can quickly fix the position of the ultra-light plastic card head body 2, prevent sliding and displacement caused by vibration during operation, and ensure the stability of warp breakage detection. The symmetrically arranged locking blocks 7 provide multi-level adjustment function, which can adapt to the detection needs of warp yarns of different specifications and improve the flexibility of the device.

[0034] Furthermore:

[0035] like Figures 1 to 4 As shown:

[0036] In an optional embodiment, a limiting spring 8 is fixedly connected to one side surface of the support block 5, and a top cover 9 is fixedly connected to one end of the limiting rod 6. The limiting spring 8 and the top cover 9 are fixedly connected, and the limiting spring 8 is sleeved on the surface of the limiting rod 6.

[0037] In this embodiment, the elastic force of the limiting spring 8 keeps the limiting rod 6 in a locked state with the locking block 7 to prevent accidental loosening. When disassembling or adjusting, the locking can be released by pressing the top cover 9 to compress the limiting spring 8, which is convenient to operate and reduces downtime during maintenance.

[0038] Furthermore:

[0039] like Figures 1 to 4 As shown:

[0040] In an optional embodiment, a cushioning pad 10 is mounted on the lower surface of the mounting base 1.

[0041] In this implementation scheme: the buffer pad 10 (usually made of rubber) can absorb the vibration during the operation of the warping machine, avoid the vibration from being transmitted to the ultra-light plastic card head body 2, which may cause positional deviation or detection error, reduce the hard friction between the device and the frame, and extend the service life of the mounting base 1.

[0042] Furthermore:

[0043] like Figures 1 to 4 As shown:

[0044] In an optional embodiment, an identification box 11 is mounted on one side surface of the connector 3.

[0045] In this embodiment, the label box 11 can have a built-in label to record information such as the card head model, replacement date, and compatible warp yarn specifications, which facilitates quick identification and management by equipment maintenance personnel, avoids installation errors caused by confusion of card head specifications, reduces the rate of operational errors, and improves maintenance efficiency.

[0046] Furthermore:

[0047] like Figures 1 to 4 As shown:

[0048] In an optional embodiment, the top of the ultralight plastic card head body 2 is provided with a warp guide groove 12, and the inner wall of the warp guide groove 12 is provided with a wear-resistant ceramic layer.

[0049] In this embodiment, the warp guide groove 12 limits the warp yarn, preventing it from deviating out of the detection range and ensuring that the automatic stop is triggered in time when the warp breaks. The wear-resistant ceramic layer (high hardness and low coefficient of friction) reduces the wear between the warp yarn and the groove wall, extends the service life of the ultra-light plastic clip body 2, and reduces the probability of the warp yarn breaking due to friction.

[0050] Working Principle: The sliding structure between the connecting seat 3 and the slide rail 4 enables the movable adjustment of the ultra-light plastic chuck body 2, facilitating precise adaptation to the warp yarn position and improving the device's versatility. The overall structure, through the cooperation of the mounting seat 1 and the slide rail 4, enhances the device's stability, avoiding warp breakage detection errors caused by positional deviations in traditional fixed structures. It allows for quick assembly and disassembly, facilitating subsequent maintenance and replacement, and preventing excessive downtime from affecting work efficiency. ABS plastic is lightweight, wear-resistant, and corrosion-resistant, solving the problem of self-stop device malfunction caused by excessive weight of iron chucks. The lightweight design reduces the load during warp yarn pulling, decreasing the probability of warp breakage, while preventing the chuck from sagging due to its own weight, thus avoiding affecting detection accuracy. The locking structure between the limit rod 6 and the chuck block 7 can quickly fix the position of the ultra-light plastic chuck body 2, preventing sliding deviation due to vibration during operation and ensuring the stability of warp breakage detection. The symmetrically arranged chuck blocks 7 provide multi-position adjustment functions to adapt to the detection needs of different warp yarn specifications, improving the device's flexibility. The elasticity of the limit spring 8 ensures the limit... Positioning rod 6 remains engaged with locking block 7 to prevent accidental loosening. During disassembly or adjustment, the locking mechanism can be released by pressing the top cover 9 to compress the limiting spring 8, making operation convenient and reducing downtime during maintenance. Buffer pad 10 (usually rubber) absorbs vibrations during warping machine operation, preventing vibration transmission to the ultra-light plastic chuck body 2 and avoiding positional shifts or detection errors. This reduces hard friction between the device and the frame, extending the service life of mounting base 1. Identification box 11 can contain labels to record chuck model, replacement date, and compatible warp specifications, facilitating quick identification and management by maintenance personnel. This prevents installation errors due to chuck specification confusion, reduces operational error rates, and improves maintenance efficiency. Warp guide groove 12 limits the warp yarn, preventing it from shifting out of the detection range and ensuring timely automatic stop in case of warp breakage. The wear-resistant ceramic layer (high hardness, low coefficient of friction) reduces wear between the warp yarn and the groove wall, extending the service life of the ultra-light plastic chuck body 2 and reducing the probability of warp yarn breakage due to friction.

[0051] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A lightweight plastic warp-cutting clip device, comprising a mounting base (1) and an ultralight plastic clip body (2) disposed above the mounting base (1), characterized in that: It also includes a connecting seat (3) installed on the lower surface of the ultra-light plastic card head body (2), and a slide rail (4) is fixedly connected to the upper surface of the mounting seat (1). The connecting seat (3) and the slide rail (4) are slidably connected.

2. The ultralight plastic warp-cutting clip device according to claim 1, characterized in that: The ultralight plastic card head body (2) is made of ABS plastic.

3. The ultralight plastic warp-cutting clip device according to claim 2, characterized in that: A support block (5) is fixedly connected to one side surface of the connecting seat (3), and a locking block (7) is symmetrically fixedly connected to one side surface of the slide rail (4). A limit rod (6) is slidably connected to the surface of the support block (5), and the limit rod (6) and the locking block (7) are locked together.

4. The ultralight plastic warp-cutting clip device according to claim 3, characterized in that: A limiting spring (8) is fixedly connected to one side surface of the support block (5), and a top cover (9) is fixedly connected to one end of the limiting rod (6). The limiting spring (8) and the top cover (9) are fixedly connected, and the limiting spring (8) is sleeved on the surface of the limiting rod (6).

5. The ultralight plastic warp-cutting clip device according to claim 4, characterized in that: A buffer pad (10) is installed on the lower surface of the mounting base (1).

6. The ultralight plastic warp-cutting clip device according to claim 5, characterized in that: A label box (11) is installed on one side surface of the connector (3).

7. The ultralight plastic warp-cutting clip device according to claim 6, characterized in that: The top of the ultra-light plastic card head body (2) is provided with a warp guide groove (12), and the inner wall of the warp guide groove (12) is provided with a wear-resistant ceramic layer.

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