A pigskin shaping, cooling and cleaning device

Abstract

This utility model discloses a shaping, cooling, and cleaning device for pigskin puffing processing, including a spraying mechanism and a feeding mechanism. The spraying mechanism includes a clean water tank, a water supply pipe, a diversion pipe, and a spray pipe. The feeding mechanism includes an equipment frame, a chain conveyor belt, a hanger, a drive motor, a submersible pump, and cleaning wheels. The hanger is fixedly installed on the upper surface of the equipment frame. The drive motor is installed on the side surface of the equipment frame to drive the chain conveyor belt and cleaning wheels. The submersible pump is installed in the water supply tank and supplies water to the diversion pipe through the water supply pipe. The diversion pipe is connected to the top of the spray pipe, and the spray pipe is movably installed on the equipment frame. This utility model has the advantages of adjustable spray angle, self-cleaning conveyor belt, and thorough cleaning, solving the problems of incomplete cleaning and cross-contamination caused by traditional equipment.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, specifically a shaping, cooling and cleaning device for pigskin puffing processing. Background Technology

[0002] During the puffing process of pigskin, a layer of caramelized or coagulated protein foam easily forms on the surface of the pigskin after high-temperature puffing, along with impurities such as oil and residue. This must be removed through a cleaning process to ensure the hygiene, quality, and taste of the product. Furthermore, the pigskin after high-temperature treatment needs to be rapidly cooled and shaped to prevent deformation and ensure a uniform product appearance. Therefore, cooling and cleaning are indispensable and crucial steps in the pigskin puffing process.

[0003] Currently, most pigskin cleaning equipment uses fixed spray devices in conjunction with conveyor belts for continuous operation. However, this type of equipment easily creates cleaning dead zones in the area where the bottom of the pigskin is in contact with the conveyor belt. Furthermore, traditional spray pipes are fixedly installed, making it impossible to adjust the spray angle according to actual processing needs, thus limiting the optimization of cleaning results. At the same time, existing conveyor devices mostly use ordinary flat conveyor belts with no special surface design, making them prone to accumulating dirt during long-term operation. If not cleaned promptly, this can cause cross-contamination, affecting the cleanliness of subsequent products. Therefore, a shaping, cooling, and cleaning equipment for pigskin puffing processing is needed to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a shaping, cooling and cleaning device for pigskin puffing processing, which has the advantages of adjustable spray angle, self-cleaning conveyor belt, and no dead angles in cleaning, thus solving the problems of incomplete cleaning and easy cross-contamination of traditional equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a shaping, cooling and cleaning device for pigskin puffing processing.

[0006] As a preferred embodiment of the present invention, a shaping, cooling, and cleaning device for pigskin puffing processing includes a spraying mechanism and a feeding mechanism. The spraying mechanism includes a clean water tank, a water supply pipe, a diversion pipe, and a spray pipe. The feeding mechanism includes an equipment frame, a chain conveyor belt, a hanger, a drive motor, and cleaning wheels. The hanger is fixedly installed on the upper surface of the equipment frame. The drive motor is installed on the side surface of the equipment frame to drive the chain conveyor belt and cleaning wheels. The submersible pump is installed in the water supply tank and supplies water to the diversion pipe through the water supply pipe. The diversion pipe is connected to the top of the spray pipe. The spray pipe is movably installed on the equipment frame.

[0007] In a preferred embodiment of the shaping, cooling and cleaning equipment for pigskin puffing processing according to this utility model, a bearing seat is provided on the upper end face of the equipment frame, the spray pipe is mounted on the bearing seat and rotatably connected thereto, and spray nozzles are evenly arranged at the lower end of the spray pipe.

[0008] In a preferred embodiment of the pigskin puffing processing shaping, cooling and cleaning equipment of this utility model, the top of the bearing seat is provided with a screw hole, and a threaded fastening bolt is provided in the screw hole.

[0009] In a preferred embodiment of the pigskin puffing processing shaping, cooling and cleaning equipment of this utility model, the diversion pipe is fixedly installed on the hanger, and the bottom of the diversion pipe is connected to the top of the spray pipe through a flexible hose.

[0010] As a preferred embodiment of the shaping, cooling and cleaning equipment for pigskin puffing processing according to this utility model, the chain conveyor belt is uniformly provided with drainage holes, and the surface of the chain conveyor belt is uniformly provided with spherical protrusions.

[0011] In a preferred embodiment of the pigskin puffing processing shaping, cooling and cleaning equipment of this utility model, the cleaning wheel is installed at the lower end of the chain conveyor belt and rotatably connected to the equipment frame, and the surface of the cleaning wheel is evenly provided with bristles that fit against the lower end surface of the chain conveyor belt.

[0012] As a preferred embodiment of the shaping, cooling and cleaning equipment for pigskin puffing processing according to this utility model, a water storage tank is provided inside the equipment frame, and a drain pipe is provided at the bottom of the water storage tank.

[0013] In a preferred embodiment of the shaping, cooling, and cleaning equipment for pigskin puffing processing according to this utility model, the scraper is inclinedly arranged in the water storage tank, and the scraper has a mesh structure.

[0014] In a preferred embodiment of the pigskin puffing processing shaping, cooling and cleaning equipment of this utility model, the drive motor and the cleaning wheel are driven by a synchronous belt and a synchronous pulley.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model achieves flexible adjustment of the spray angle and stable operation through a rotatable and adjustable spray pipe structure and hose connection. The spray pipe is rotatably connected to the equipment frame through a shaft seat and can be fixed by fastening bolts. It can adjust the spray angle according to the thickness of the pigskin to ensure that the water flow fully covers the surface of the skin and effectively removes foam. It can also keep the spray pipe stable during operation and avoid shaking caused by water pressure reaction. The top uses a hose to connect the spray pipe and the diversion pipe, which does not affect the rotation of the spray pipe and prevents pipe wear or interference with the operation of the conveyor belt. It effectively improves the targeting of cleaning and the reliability of the system, and solves the problems of many dead corners and poor adaptability of traditional fixed spray cleaning.

[0017] 2. This utility model significantly improves drainage efficiency and bottom cleaning effect through the design of drainage holes and spherical protrusions on the surface of the chain conveyor belt. The drainage holes allow sewage to fall quickly into the water storage tank below, avoiding water accumulation that affects the cleaning quality. The spherical protrusions increase the gap between the pork skin and the conveyor belt, allowing water to fully penetrate and rinse the bottom surface of the pork skin, removing residual foam and dirt. In addition, a cleaning wheel with bristles is installed under the conveyor belt, which rotates synchronously with the operation of the conveyor belt to automatically brush away the stains attached to the surface of the chain plate and prevent cross-contamination. This series of structures work together to ensure the cleaning effect on both sides of the pork skin and maintain the cleanliness of the conveyor belt, solving the problems of incomplete cleaning and easy dirt accumulation on the equipment.

[0018] 3. This utility model integrates a water storage tank, scraper, and sweeping wheel for coordinated operation, realizing the integrated functions of wastewater collection, brush bristle self-cleaning, and water recycling. The water storage tank is located inside the equipment frame, which can centrally collect cleaning wastewater and treat it uniformly through the drainage pipe, avoiding pollution of the workshop environment. The inclined mesh scraper set in the tank can scrape off impurities on the surface of the brush bristles when the sweeping wheel rotates. At the same time, the mesh structure can filter larger dirt and allow water to flow through, keeping the water quality in the tank relatively clean. It can also soak and wash the brush bristles, extending their service life. The drive motor synchronously drives the chain conveyor belt and sweeping wheel, simplifying the transmission structure, reducing energy consumption and operational complexity. The overall design effectively improves the environmental friendliness of the cleaning process and the self-maintenance capability of the equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a top view of the present invention;

[0021] Figure 3 For the present utility model Figure 2 Sectional view of AA in the middle;

[0022] Figure 4 For the present utility model Figure 3 CC section view;

[0023] Figure 5 For the present utility model Figure 3 Enlarged view at point B in the middle;

[0024] Figure 6 For the present utility model Figure 4 Enlarged view at point D;

[0025] Figure 7 For the present utility model Figure 3 Enlarged view of point E in the middle.

[0026] In the diagram: 1. Spraying mechanism; 101. Clean water tank; 102. Water supply pipe; 103. Diversion pipe; 104. Hose; 105. Spray pipe; 106. Submersible pump; 107. Shaft seat; 108. Spray head; 109. Screw hole; 110. Fastening bolt; 2. Feeding mechanism; 201. Equipment frame; 202. Chain conveyor belt; 203. Hanger; 204. Drive motor; 205. Drain pipe; 206. Sweeping wheel; 207. Drain hole; 208. Spherical protrusion; 209. Brush bristles; 210. Scraper; 211. Synchronous pulley; 212. Synchronous belt; 213. Water storage tank. Detailed Implementation

[0027] Please see Figures 1-7 A shaping, cooling, and cleaning device for pigskin puffing processing includes a spraying mechanism 1 and a feeding mechanism 2. The spraying mechanism 1 includes a clean water tank 101, a water supply pipe 102, a diversion pipe 103, and a spray pipe 105. The feeding mechanism 2 includes an equipment frame 201, a chain conveyor belt 202, a hanger 203, a drive motor 204, and a cleaning wheel 206. The hanger 203 is fixedly installed on the upper surface of the equipment frame 201. The drive motor 204 is installed on the side surface of the equipment frame 201 to drive the chain conveyor belt 202 and the cleaning wheel 206. The submersible pump 106 is installed in the water supply tank and supplies water to the diversion pipe 103 through the water supply pipe 102. The diversion pipe 103 is connected to the top of the spray pipe 105, and the spray pipe 105 is movably installed on the equipment frame 201.

[0028] Furthermore, a bearing seat 107 is provided on the upper end face of the equipment frame 201, and the spray pipe 105 is mounted on the bearing seat 107 and rotatably connected thereto. Spray nozzles 108 are evenly arranged on the lower end of the spray pipe 105.

[0029] By rotating the connected spray pipe 105 structure, the spray pipe 105 can rotate, thereby making the spray angle of the bottom nozzle 108 adjustable. This allows for angle adjustment for meat skin of different thicknesses, thus better rinsing the foam off the surface of the meat skin.

[0030] Furthermore, the top of the bearing seat 107 is provided with a screw hole 109, and a threaded fastening bolt 110 is provided in the screw hole 109.

[0031] By tightening the fastening bolt 110, the spray pipe 105 inside the bearing seat 107 is pressed, thereby fixing the spray pipe 105 to the bearing seat 107, preventing the spray pipe 105 from rotating under the reaction force of the water jet, and improving the stability of the spray pipe 105.

[0032] Furthermore, the diversion pipe 103 is fixedly installed on the hanger 203, and the bottom of the diversion pipe 103 is connected to the top of the spray pipe 105 through the hose 104.

[0033] The connection via hose 104 prevents interference when the spray pipe 105 rotates. The top-suspended hose 104 structure prevents the connecting pipe from drooping on the chain conveyor belt 202, thus avoiding wear on the hose 104.

[0034] Furthermore, the chain conveyor belt 202 is uniformly provided with drainage holes 207, and the surface of the chain conveyor belt 202 is uniformly provided with spherical protrusions 208.

[0035] Drainage holes 207 are provided on the surface of the chain conveyor belt 202 so that the dirty water after rinsing can quickly flow back into the water storage tank 213. Spherical protrusions 208 are provided on the surface of the chain conveyor belt 202 to increase the gap between the bottom of the meat skin and the chain conveyor belt 202, so that water can flow from the bottom of the meat skin, thereby carrying away the foam at the bottom of the meat skin.

[0036] Furthermore, the cleaning wheel 206 is installed at the lower end of the chain conveyor belt 202 and is rotatably connected to the equipment frame 201. The surface of the cleaning wheel 206 is evenly provided with bristles 209 that are in contact with the lower end surface of the chain conveyor belt 202.

[0037] When the cleaning wheel 206 rotates, it brushes away the dirt remaining on the surface of the chain conveyor belt 202, so that it can be cooled and rinsed next time, thus avoiding the residue of dirt on the surface of the chain conveyor belt 202, which would result in the meat skin not being cleaned properly.

[0038] Furthermore, a water storage tank 213 is provided inside the equipment rack 201, and a drain pipe 205 is provided at the bottom of the water storage tank 213.

[0039] Wastewater generated during the rinsing process is collected in water storage tank 213 and treated centrally to prevent wastewater from flowing out and polluting the workshop environment.

[0040] Furthermore, a scraper 210 that cooperates with the bristles 209 is provided inside the water storage tank 213.

[0041] The scraper 210 removes impurities from the surface of the bristles 209, thus preventing excessive dirt from adhering to the surface of the bristles 209 and affecting the cleaning effect.

[0042] Furthermore, the scraper 210 is inclinedly arranged inside the water storage tank 213, and the scraper 210 has a mesh structure.

[0043] The inclined scraper 210 structure allows the dirt scraped off by the scraper 210 to slide off along its upper surface. The mesh structure allows water to pass through the mesh and can also pull together most of the dirt swept off, making the water in the water tank 213 near the end of the sweeping wheel 206 relatively clean, and can soak and wash the bristles 209 submerged in the water tank 213.

[0044] Furthermore, the drive motor 204 and the sweeping wheel 206 are driven by a timing belt 212 and a timing pulley 211.

[0045] By driving the sweeping wheel 206 and the chain conveyor belt 202 simultaneously with the drive motor 204, the sweeping wheel 206 runs synchronously when the chain conveyor belt 202 is feeding material, which reduces the complexity of operation and eliminates the need for external drive, thus saving energy.

[0046] Before using this cooling and cleaning equipment, a pre-treatment inspection of the entire equipment is required to ensure that the clean water tank 101 is filled with sufficient clean water. Next, adjust the angle of the spray pipe 105 according to the thickness of the pigskin to be treated. First, loosen the fastening bolt 110 at the top of the shaft seat 107, allowing the spray pipe 105 to rotate around the shaft seat 107 until the spray direction of the nozzle 108 accurately covers the surface of the pigskin. After adjustment, tighten the fastening bolt 110 to secure the spray pipe 105 by pressing it against the bolt, preventing the spray pipe 105 from rotating due to reaction force during subsequent water spraying. Then, start the equipment, first turning on the submersible pump 106, so that the clean water in the clean water tank 101 is pumped through the submersible pump 106. Water is supplied through the supply pipe 102 to the diversion pipe 103 fixed on the hanger 203, and then flows into the spray pipe 105 through the hose 104 connected to the bottom of the diversion pipe 103. Finally, it is sprayed out from the evenly distributed nozzles 108 at the lower end of the spray pipe 105. Then, the drive motor 204 is started, and the drive motor 204 simultaneously drives the chain conveyor belt 202 to rotate to realize feeding. The puffed pigskin is laid flat on the feed end of the chain conveyor belt 202. Care is taken to avoid the pigskin from piling up, and to ensure that each pigskin can fully contact the spherical protrusions 208 on the chain conveyor belt 202. The spherical protrusions 208 increase the gap between the bottom of the pigskin and the conveyor belt, so that the spray water can wash the surface of the pigskin from above. Foam and impurities can flow through the bottom gaps to remove foam from the bottom of the pigskin. The dirty water generated during rinsing flows back to the water storage tank 213 in the equipment frame 201 through the drain holes 207 on the chain conveyor belt 202. During equipment operation, the cleaning and cooling effect of the pigskin needs to be observed in real time. The inclined mesh scraper 210 in the water storage tank 213 scrapes away impurities attached to the surface of the bristles 209 in real time. The scraped impurities slide down the upper surface of the scraper 210. As the water flows through the mesh of the scraper 210, most of the dirt is pulled together, keeping the water in the water storage tank 213 near the cleaning wheel 206 relatively clean to soak and wash the submerged bristles 209. When it is necessary to treat the contents of the water storage tank 213... When wastewater is discharged, it can be drained through the drain pipe 205 at the bottom of the water storage tank 213 for centralized treatment, avoiding wastewater from flowing across the workshop environment and polluting it. After all the pigskins have been transported to the discharge end by the chain conveyor belt 202 for shaping, cooling and cleaning, stop feeding pigskins to the feed end. After there are no pigskins left on the chain conveyor belt 202, turn off the submersible pump 106 to stop water supply, then turn off the drive motor 204 to stop the operation of the chain conveyor belt 202 and the cleaning wheel 206. Finally, clean the pigskin debris remaining on the chain conveyor belt 202, clean the impurities deposited in the water storage tank 213 and the stains pulled on the scraper 210, and ensure that all parts of the equipment are clean and dry, in preparation for the next use.

[0047] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A setting, cooling and cleaning device for the swelling processing of pigskin, comprising a spraying mechanism (1) and a feeding mechanism (2), characterized in that: The spraying mechanism (1) includes a clean water tank (101), a water supply pipe (102), a diversion pipe (103), a submersible pump (106), and a spray pipe (105). The feeding mechanism (2) includes an equipment frame (201), a chain conveyor belt (202), a hanger (203), a drive motor (204), and a cleaning wheel (206). The hanger (203) is fixedly installed on the upper end face of the equipment frame (201). The drive motor (204) is installed on the side end face of the equipment frame (201) to drive the chain conveyor belt (202) and the cleaning wheel (206). The submersible pump (106) is installed in the water supply tank and supplies water to the diversion pipe (103) through the water supply pipe (102). The diversion pipe (103) is connected to the top of the spray pipe (105). The spray pipe (105) is movably installed on the equipment frame (201).

2. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 1, characterized in that: The upper end face of the equipment frame (201) is provided with a bearing seat (107), the spray pipe (105) is mounted on the bearing seat (107) and rotatably connected thereto, and the lower end of the spray pipe (105) is evenly provided with spray nozzles (108).

3. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 2, characterized in that: The top of the bearing seat (107) is provided with a screw hole (109), and a threaded fastening bolt (110) is provided in the screw hole (109).

4. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 1, characterized in that: The diversion pipe (103) is fixedly installed on the hanger (203), and the bottom of the diversion pipe (103) is connected to the top of the spray pipe (105) through a hose (104).

5. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 1, characterized in that: The chain conveyor belt (202) is uniformly provided with drainage holes (207), and the surface of the chain conveyor belt (202) is uniformly provided with spherical protrusions (208).

6. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 1, characterized in that: The cleaning wheel (206) is installed at the lower end of the chain conveyor belt (202) and is rotatably connected to the equipment frame (201). The surface of the cleaning wheel (206) is uniformly provided with bristles (209) that are in contact with the lower end face of the chain conveyor belt (202).

7. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 6, characterized in that: The equipment rack (201) is provided with a water storage tank (213), and a drain pipe (205) is provided at the bottom of the water storage tank (213).

8. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 7, characterized in that: The water storage tank (213) is equipped with a scraper (210) that cooperates with the bristles (209).

9. The setting, cooling and cleaning apparatus for pigskin bulk processing according to claim 8, characterized in that: The scraper (210) is inclinedly disposed in the water storage tank (213), and the scraper (210) has a mesh structure.

10. A shaping, cooling, and cleaning device for pigskin puffing processing according to claim 1, characterized in that: The drive motor (204) and the sweeping wheel (206) are driven by a synchronous belt (212) and a synchronous pulley (211).

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