A rapid dispersion mixing disperser
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]发明人在实现本申请的过程中发现现有技术存在如下问题:现有的混合分散机一般包括打碎机构、分散机构、壳体、支撑机构等结构,现有的打碎机构大多只能对因长时间存放而结块的料剂进行一次打碎,会延长最后的搅拌时间,同时现有的分散机构粉碎后的料剂会聚集到壳体中心处或者某一处,需要通过搅拌杆将其传递到壳体内部的每一处,与其余物质混合,这种情况效率较低
[0015]1、本实用新型提出的一种快速分散的混合分散机,两个一号电机使两个破碎轴转动,两个电机箱内部的电机使两个切割刀转动,通过两个破碎轴可对结块的料块进行第一次破碎,两个切割刀可对结块的料块进行第二次破碎,使其便于与底部的其余物质进行融合。
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Figure CN224613715U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing and dispersing machines, and more particularly to a mixing and dispersing machine for rapid dispersion. Background Technology
[0002] A mixing and dispersing machine is an industrial device used for mixing, dispersing, emulsifying, and homogenizing various materials, including liquids, solid particles, and powders. The mixing and dispersing machine breaks up material agglomerations through mechanical shearing, impact, and stirring, dispersing solid particles into the liquid medium to ultimately form mixtures, suspensions, or emulsions.
[0003] In the process of realizing this application, the inventors discovered the following problems with the prior art: Existing mixing and dispersing machines generally include structures such as a crushing mechanism, a dispersing mechanism, a shell, and a support mechanism. Most existing crushing mechanisms can only crush materials that have clumped due to long-term storage once, which will prolong the final mixing time. At the same time, the crushed materials from the existing dispersing mechanism will gather at the center of the shell or at a certain point, and need to be transferred to every part of the shell through the stirring rod to mix with the other substances. This situation is inefficient.
[0004] Therefore, those skilled in the art have provided a rapid dispersing mixing machine to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rapid dispersion mixing and dispersing machine. The crushing mechanism can fully crush the agglomerated materials to accelerate the subsequent mixing speed, and the dispersing mechanism can make the dispersion and mixing speed of the two even faster.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a rapid dispersion mixing and dispersing machine, comprising a crushing mechanism and a dispersing mechanism. The crushing mechanism includes a housing, two crushing shafts, a baffle, and two motor housings. The ends of the two crushing shafts away from the baffle are rotatably embedded in the inner wall of the top of the housing away from the baffle. Motors are fixedly installed on the inner walls of the two motor housings. Cutting blades are fixedly connected to the output ends of the two motors.
[0007] The dispersing mechanism includes a second motor and a flow divider. The output end of the second motor passes through the inner wall at the center of the bottom of the housing, and a stirring rod is fixedly connected to the output end of the second motor.
[0008] Furthermore, large support rods are fixedly connected to the outer walls of both ends of the diverter block, and the ends of the two large support rods away from the diverter block are fixedly connected to the inner wall of the middle of the housing.
[0009] Furthermore, a locking block is fixedly connected to the outer wall of the second motor, and the top of the locking block is fixedly connected to the center of the bottom of the housing.
[0010] Furthermore, a discharge pipe is fixedly connected to the inner wall of the bottom of the shell away from the center, and a valve is provided on the discharge pipe.
[0011] Furthermore, a No. 1 motor is fixedly connected to the inner wall of the end of the housing away from the two crushing shafts and near the top. The output ends of the two No. 1 motors are fixedly connected to the ends of the two crushing shafts near the two No. 1 motors, and the output ends of the two No. 1 motors both pass through the baffle.
[0012] Furthermore, the outer wall of the baffle is fixedly connected to the inner wall of the housing near the top and away from the two crushing shafts.
[0013] Furthermore, each of the two motor housings is fixedly connected to a small support rod at its farthest end. The ends of the two small support rods away from the two motor housings are fixedly connected to the inner wall of the housing near the top. Multiple support legs are fixedly connected to the bottom of the housing away from the center.
[0014] This utility model has the following beneficial effects:
[0015] 1. The present invention proposes a rapid dispersion mixing and dispersing machine, in which two No. 1 motors drive two crushing shafts to rotate, and two motors inside the two motor housings drive two cutting blades to rotate. The two crushing shafts can perform the first crushing of the agglomerated material blocks, and the two cutting blades can perform the second crushing of the agglomerated material blocks, making it easier for them to be integrated with the remaining materials at the bottom.
[0016] 2. The present invention proposes a rapid dispersion mixing and dispersing machine. When the powdered and agglomerated materials are still moving downwards, a portion of the powdered and agglomerated materials will pass through the middle of the distribution block and fall into the bottom of the center of the distribution block. Another portion of the powdered and agglomerated materials will slide down the outer wall of the distribution block to the bottom of the area around the distribution block. The second motor drives the stirring rod to rotate, mixing the materials and other substances inside the shell. The materials are dispersed around the distribution block and are not piled up in one place. At this time, the stirring rod can quickly disperse and mix the materials and other substances. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;
[0019] Figure 3 This is a partial structural schematic diagram of the present invention;
[0020] Figure 4 This is a cross-sectional view of the present invention;
[0021] Figure 5 This is a schematic diagram of the internal structure of the shell of this utility model.
[0022] Legend:
[0023] 1. Crushing mechanism; 2. Dispersing mechanism; 101. Shell; 102. Support leg; 103. Baffle; 104. Crushing shaft; 105. Motor No. 1; 106. Small support rod; 107. Motor box; 108. Cutting blade; 201. Clamping block; 202. Motor No. 2; 203. Stirring rod; 204. Diverting block; 205. Large support rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figures 1-4 The present invention provides an embodiment of a rapid dispersing mixing and dispersing machine, comprising a crushing mechanism 1 and a dispersing mechanism 2. The crushing mechanism 1 includes a housing 101, two crushing shafts 104, a baffle 103, and two motor housings 107. The ends of the two crushing shafts 104 away from the baffle 103 are rotatably embedded in the inner wall of the top of the housing 101 away from the baffle 103. Motors are fixedly installed on the inner walls of the two motor housings 107, and cutting blades 108 are fixedly connected to the output ends of the two motors. The dispersing mechanism 2 includes a second motor 202 and a diverting block 204. The output end of the second motor 202 penetrates the inner wall at the center of the bottom of the housing 101, and a stirring rod 203 is fixedly connected to the output end of the second motor 202.
[0026] Specifically, two motors 105 drive two crushing shafts 104 to rotate, and the two crushing shafts 104 rotate in opposite directions to perform the first crushing of the agglomerated material entering the housing 101. The motors inside the two motor housings 107 drive two cutting blades 108 to rotate, and the remaining material will be cut by the two cutting blades 108 as it falls, further crushing the material. After two crushing processes of the agglomerated material, it can be made as close to powder as possible, accelerating the subsequent stirring speed. The powdered material and the agglomerated material continue to move downward. Some of the powdered material and the agglomerated material will pass through the middle of the diversion block 204, and the other part of the powdered material and the agglomerated material will fall along the outer wall of the diversion block 204 to the bottom of the diversion block 204. The second motor 202 drives the stirring rod 203 to rotate to mix the material and other substances inside. Because the material is dispersed around the stirring rod 203 when it enters the mixing chamber, rather than piling up in one place, the stirring rod 203 can quickly disperse and mix the material and other substances.
[0027] Reference Figures 1-4 Large support rods 205 are fixedly connected to the outer walls of both ends of the diversion block 204. The ends of the two large support rods 205 away from the diversion block 204 are fixedly connected to the inner wall of the housing 101 in the middle. A clamping block 201 is fixedly connected to the outer wall of the second motor 202. The top of the clamping block 201 is fixedly connected to the center of the bottom of the housing 101. A discharge pipe is fixedly connected to the inner wall of the bottom of the housing 101 away from the center. A valve is installed on the discharge pipe. A first motor 105 is fixedly connected to the inner wall of the housing 101 near the top at the end away from the two crushing shafts 104. The two first motors 105 The output end is fixedly connected to the two crushing shafts 104 near the ends of the two No. 1 motors 105. The output ends of the two No. 1 motors 105 both pass through the baffle 103. The outer wall of the baffle 103 is fixedly connected to the inner wall of the housing 101 near the top and away from the two crushing shafts 104. The two motor boxes 107 are fixedly connected to the ends of the two motor boxes 107 farthest from each other. The ends of the two small support rods 106 away from the two motor boxes 107 are fixedly connected to the inner wall of the housing 101 near the top. Multiple support legs 102 are fixedly connected to the bottom of the housing 101 away from the center.
[0028] Specifically, the diverter block 204 is fixed to the inner wall of the housing 101 by two large support rods 205, the second motor 202 is fixed to the bottom of the housing 101 by a locking block 201, and a valve is provided on the discharge pipe. The valve opens when the mixed raw materials inside the housing 101 are discharged and closes after discharge. The baffle 103 can prevent powder and agglomerated materials from entering the vicinity of the two first motors 105 and contaminating them. The tops of the two motor boxes 107 are smooth surfaces with pointed cones at the top, so the powder will slide down their surfaces. The tops of the two large support rods 205 and the two small support rods 106 are also smooth curved surfaces, so the powder blocks will still slide down the outer wall.
[0029] Working principle: The controller sends an electrical signal to start the two No. 1 motors 105 and the motors inside the two motor boxes 107, and put the agglomerated material and powdered material into the top of the shell 101. At this time, the two No. 1 motors 105 drive the two crushing shafts 104 to rotate, and the two crushing shafts 104 rotate in the same direction as each other, which crushes the agglomerated material for the first time. After the first crushing, the material continues to fall and will be cut by two cutting blades 108 for further crushing. At this time, the powdered material and agglomerated material continue to move downward.
[0030] Secondly, at this time, some powder and agglomerated materials will pass through the middle of the diverter block 204, while other powder and agglomerated materials will slide down the outer wall of the diverter block 204 to the vicinity of the diverter block 204. At this time, the electrical signal sent by the controller will start the second motor 202, which will drive the stirring rod 203 to rotate and mix the materials and other substances inside. Because when the materials enter the mixing chamber, they are dispersed around the stirring rod 203, rather than piled up in one place, the stirring rod 203 can quickly disperse and mix the materials and other substances.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A rapid dispersing mixing and dispersing machine, comprising a crushing mechanism (1) and a dispersing mechanism (2), characterized in that: The crushing mechanism (1) includes a housing (101), two crushing shafts (104), a baffle (103), and two motor housings (107). The two crushing shafts (104) are rotatably embedded in the inner wall of the top of the housing (101) away from the baffle (103). Motors are fixedly installed on the inner walls of the two motor housings (107). Cutting blades (108) are fixedly connected to the output ends of the two motors. The dispersing mechanism (2) includes a second motor (202) and a diverter block (204). The output end of the second motor (202) penetrates the inner wall at the center of the bottom of the housing (101), and a stirring rod (203) is fixedly connected to the output end of the second motor (202).
2. The rapid dispersion mixing and dispersing machine according to claim 1, characterized in that: Both ends of the diverter block (204) are fixedly connected to large support rods (205), and the ends of the two large support rods (205) away from the diverter block (204) are fixedly connected to the inner wall of the shell (101) in the middle.
3. The rapid dispersion mixing and dispersing machine according to claim 1, characterized in that: The outer wall of the second motor (202) is fixedly connected to a locking block (201), and the top of the locking block (201) is fixedly connected to the center of the bottom of the housing (101).
4. The rapid dispersion mixing and dispersing machine according to claim 1, characterized in that: A discharge pipe is fixedly connected to the inner wall of the bottom of the housing (101) away from the center, and a valve is provided on the discharge pipe.
5. The rapid dispersing mixer according to claim 1, characterized in that: A No. 1 motor (105) is fixedly connected to the inner wall of the housing (101) at the end away from the two crushing shafts (104) and near the top. The output ends of the two No. 1 motors (105) are fixedly connected to the ends of the two crushing shafts (104) near the two No. 1 motors (105). The output ends of the two No. 1 motors (105) both pass through the baffle (103).
6. The rapid dispersing mixing and dispersing machine according to claim 1, characterized in that: The outer wall of the baffle (103) is fixedly connected to the inner wall of the shell (101) near the top and away from the two crushing shafts (104).
7. The rapid dispersion mixing and dispersing machine according to claim 1, characterized in that: Each of the two motor housings (107) is fixedly connected to a small support rod (106) at the farthest end from each other. The ends of the two small support rods (106) away from the two motor housings (107) are fixedly connected to the inner wall of the housing (101) near the top. Multiple support legs (102) are fixedly connected to the bottom of the housing (101) away from the center.