A monitoring device for straightening of a finished mould

Abstract

This utility model discloses a monitoring device for straightening a finished product mold, including a housing, a monitoring mechanism, and a positioning and moving mechanism. The monitoring device is located on the side of the housing and includes a finished product mold frame, a positioning plate, a setting plate, and a detection sensor. The finished product mold frame is located on the side of the housing, and its end face has a circular opening for the thread to pass through. The positioning plate is slidably located on the side of the finished product mold frame, and its end face has a circular opening corresponding to the position of the circular opening. Multiple setting plates are installed on the end face of the positioning plate. This device solves the problem in the prior art that when straightening the thread on the finished product mold frame, it is impossible to intuitively monitor the adjustment amount, relying entirely on experience and feel, which leads to long time consumption, difficulty in training new employees, and easy generation of defective products. It achieves the effects of standardizing operating methods, shortening straightening time, realizing real-time monitoring, and reducing defective products.

Description

Technical Field

[0001] This utility model relates to the field of finished mold frame technology, and more specifically, it relates to a monitoring device for straightening finished molds. Background Technology

[0002] In the field of wire processing and manufacturing, the wire straightening process using the finished product mold is a crucial step in ensuring wire quality. Currently, existing technology mainly uses adjusting bolts on the finished product mold to achieve wire straightening. However, this traditional method has revealed many serious defects in practical applications, significantly impacting production efficiency and product quality.

[0003] Currently, when straightening wires using bolts on the adjusting die frame, operators cannot visually monitor the adjustment amount. Due to the lack of visual feedback on adjustment data, the entire straightening process relies entirely on the operator's personal experience and feel. This subjective judgment-based approach introduces significant uncertainty, resulting in varying times for each straightening operation and an overall long processing time, severely hindering production efficiency.

[0004] For new employees, this reliance on experience and feel further complicates training. They need to invest significant time and effort to learn and accumulate experience before mastering accurate adjustment techniques. During this process, due to unfamiliarity and lack of experience, improper adjustments are prone to occur, leading to a large number of defective products. This not only wastes raw materials but also increases production costs.

[0005] Furthermore, existing technologies struggle to achieve real-time monitoring of the straightening process. If an adjustment deviation occurs during straightening, operators cannot detect and make timely adjustments; the problem is only discovered during subsequent quality inspections, by which time a significant number of defective products have already been produced, resulting in unnecessary losses for the company. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a monitoring device for straightening finished molds that can detect and correct the deviation of the yarn.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] This utility model is further configured as follows: It includes a housing; the monitoring device for straightening the finished mold further includes a monitoring mechanism and a positioning and moving mechanism; the monitoring device is located beside the housing, and includes a finished mold frame, a positioning plate, a setting plate, and detection sensors; the finished mold frame is located beside the housing, and its end face has a circular opening for the wire to pass through; the positioning plate is slidably located beside the finished mold frame, and its end face has a circular opening corresponding to the position of the circular opening; multiple setting plates are respectively installed on the end face of the positioning plate, and the multiple setting plates are arranged in a circumferential array with the circular opening as the axis; multiple detection sensors are respectively installed beside the setting plate, and the transmitting ends of the multiple detection sensors are used to detect whether the axis of the wire coincides with the axis of the circular opening and the circular hole; the positioning and moving mechanism is located beside the housing.

[0009] By adopting the above technical solution, the problem of the existing technology, which relies entirely on experience and feel when straightening the wires on the finished product mold frame, is solved. This results in the inability to intuitively monitor the adjustment amount, which leads to long time consumption, difficulty in training new employees, and the generation of defective products. The solution achieves the effects of standardizing operating methods, shortening straightening time, enabling real-time monitoring, and reducing defective products.

[0010] The present invention is further configured such that: the positioning and moving mechanism includes a first positioning part and a locking part; the end face of the finished mold frame is provided with a plurality of first kidney holes for locking the first positioning part; the end face of the positioning plate is provided with a plurality of second kidney holes corresponding to the positions of the first kidney holes; the first positioning part has a plurality of holes and is respectively disposed between the first kidney holes and the second kidney holes; the locking part has a plurality of holes and is respectively disposed on the outside of the first positioning part, and the locking part can be screwed in by means of threads to bring the first positioning part into contact with the end face of the finished mold frame.

[0011] The present invention is further configured such that: the positioning and moving mechanism includes a circular disk and a second positioning part; the circular disk is disposed on the end face of the positioning plate, and a circular groove for the wire to pass through is opened in the middle of the circular disk, and the circular groove corresponds to the position of the circular opening; the second positioning part is disposed on the end face of the circular disk.

[0012] The present invention is further configured such that: the positioning and moving mechanism also includes a fixing part; the fixing part is rotatably disposed on the end face of the second positioning part; the end face of the positioning plate is provided with a slot for restricting the vertical sliding of the fixing part, so that when the fixing part rotates, the second positioning part and the circular disk can be in contact with the positioning plate.

[0013] The present invention is further configured such that: the positioning and moving mechanism includes bolts and abutment parts; there are multiple bolts, which are rotatably disposed on the end face of the circular disk; there are multiple abutment parts, which are disposed on the outside of the bolts, and when the bolts rotate, they can drive the abutment parts to rotate synchronously.

[0014] The present invention is further provided with an avoidance groove on the end face of the abutment portion.

[0015] By adopting the above technical solution, it is possible to prevent multiple contacting parts from coming into contact during rotation, thus avoiding difficulty in limiting the lead screw.

[0016] In summary, this application includes at least one of the following beneficial technical effects:

[0017] (1) By setting up a monitoring mechanism, the problem that the adjustment amount cannot be directly monitored when straightening the wires on the finished product mold frame in the existing technology, which relies entirely on experience and feel, resulting in long time consumption, difficulty in training new employees, and easy generation of defective products is solved. The effect of standardizing the operation method, shortening the straightening time, realizing real-time monitoring, and reducing defective products is achieved.

[0018] (2) By setting a positioning and moving mechanism, the end faces of multiple abutting parts are provided with clearance grooves, which can prevent multiple abutting parts from contacting each other when rotating, making it difficult to limit the lead screw. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of a monitoring device for straightening a finished mold according to the present invention.

[0020] Figure 2 This is a rear view structural diagram of a monitoring device for straightening a finished mold according to the present invention;

[0021] Figure 3 This is a front view structural diagram of a monitoring device for straightening a finished mold according to the present invention;

[0022] Figure 4 This is a three-dimensional structural diagram of the positioning and moving mechanism of a monitoring device for straightening a finished mold according to the present invention;

[0023] Figure 5 This is a three-dimensional structural diagram of the circular disc and the contact part of a finished mold straightening monitoring device according to the present invention;

[0024] Figure 6 This is a three-dimensional structural diagram of the contact part of a monitoring device for straightening a finished mold according to the present invention.

[0025] Figure 7 for Figure 6 Enlarged structural diagram at point A in the middle;

[0026] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Monitoring mechanism; 21. Finished product mold frame; 22. Positioning plate; 23. Setting plate; 24. Detection sensor; 3. Positioning and moving mechanism; 31. First positioning part; 32. Locking part; 33. Circular disc; 34. Second positioning part; 35. Fixing part; 36. Bolt; 37. Abutting part. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] Please see Figure 1-7 The present invention provides the following technical solution:

[0030] Example 1 includes a housing 1. The monitoring device for straightening the finished mold also includes a monitoring mechanism 2 and a positioning and moving mechanism 3. The monitoring device is located on the side of the housing 1 and includes a finished mold frame 21, a positioning plate 22, a setting plate 23, and detection sensors 24. The finished mold frame 21 is located on the side of the housing 1, and its end face has a circular opening for the wire to pass through. The positioning plate 22 is slidably located on the side of the finished mold frame 21, and its end face has a circular opening corresponding to the position of the circular opening. There are multiple setting plates 23, which are respectively installed on the end face of the positioning plate 22, and the multiple setting plates 23 are arranged in a circumferential array with the circular opening as the axis. There are multiple detection sensors 24, which are respectively installed on the side of the setting plate 23, and the transmitting end of the multiple detection sensors 24 is used to detect whether the axis of the wire coincides with the axis of the circular opening and the circular hole. The positioning and moving mechanism 3 is located on the side of the housing 1.

[0031] It is important to note that the detection sensor 24 is preferably a displacement sensor. The displacement sensor is connected to a digital display device via wires, enabling real-time detection of the positional changes of the finished mold base 21 relative to the positioning plate 22. When the wire is adjusted, the displacement sensor converts the detected adjustment amount into a data signal and transmits it to the digital display device, which displays the specific value, allowing operators to intuitively understand the adjustment status. Simultaneously, the system monitors and analyzes the parameter values ​​of the finished mold base 21 throughout the entire production process. Based on the accumulated data, it establishes a standard corresponding to the degree of bending and the adjustment value. Operators adjust according to this standard, achieving standardized operation.

[0032] See Figures 4-7The positioning and moving mechanism 3 includes a first positioning part 31 and a locking part 32; the end face of the finished mold frame 21 is provided with a plurality of first kidney holes for locking by the first positioning part 31; the end face of the positioning plate 22 is provided with a plurality of second kidney holes corresponding to the positions of the first kidney holes; the first positioning part 31 has a plurality of holes and is respectively disposed between the first kidney holes and the second kidney holes; the locking part 32 has a plurality of holes and is respectively disposed on the outside of the first positioning part 31, and the locking part 32 can be screwed in by means of threads to bring the first positioning part 31 into contact with the end face of the finished mold frame 21.

[0033] Specifically, the end face of the finished mold base 21 is provided with a straight groove for the positioning plate 22 to slide, allowing the positioning plate 22 to move along the end face of the straight groove. When the positioning plate 22 moves, the worker needs to rotate the locking part 32 until the locking part 32 rotates out of the outer side of the first positioning part 31. Then the worker can adjust the position of the positioning plate 22 on the finished mold base 21 by sliding the positioning plate 22. This allows the worker to adjust the position between the circular opening and the circular aperture so that their axes coincide.

[0034] See Figure 6 and Figure 7 The positioning and moving mechanism 3 also includes a circular disk 33 and a second positioning part 34; the circular disk 33 is disposed on the end face of the positioning plate 22, and a circular groove for the wire to pass through is opened in the middle of the circular disk 33, and the circular groove corresponds to the position of the circular opening; the second positioning part 34 is disposed on the end face of the circular disk 33.

[0035] Specifically, it should be noted that the thread first passes through the circular groove opened in the circular disc 33, and then passes through the positioning plate 22 and the finished mold frame 21 in sequence before passing through.

[0036] See Figures 4-7 The positioning and moving mechanism 3 also includes a fixing part 35; the fixing part 35 is rotatably disposed on the end face of the second positioning part 34; the end face of the positioning plate 22 is provided with a slot for restricting the vertical sliding of the fixing part 35, so that when the fixing part 35 rotates, the second positioning part 34 and the circular disk 33 can be brought into contact with the positioning plate 22.

[0037] Specifically, when it is necessary to adjust the position of the circular disc 33 to align the circular groove with the circular opening and the circular aperture, the worker first rotates the fixing part 35 until it disengages from the outside of the second positioning part 34. At this point, the circular disc 33 and the second positioning part 34 can separate, and the circular disc 33 can be detached to the outside of the positioning plate 22. Then, the worker rotates the fixing part 35 again until it abuts the threaded second positioning part 34 and the circular disc 33 against the slot on the end face of the positioning plate 22. This allows for the disassembly, installation, and docking of the circular disc 33 and the positioning plate 22, facilitating the limiting of the wire. It should be noted that the end face of the slot has an internal thread for threaded connection with the fixing part 35, while the outside of the fixing part 35 has an external thread. The fixing part 35 can create an abutment between the second positioning part 34, the circular disc 33, and the positioning plate 22.

[0038] See Figure 6 and Figure 7 The positioning and moving mechanism 3 also includes bolts 36 and abutment parts 37; there are multiple bolts 36 and they are rotatably disposed on the end face of the circular disk 33; there are multiple abutment parts 37 and they are disposed on the outside of the bolts 36, and when the bolts 36 rotate, they can drive the abutment parts 37 to rotate synchronously.

[0039] Specifically, the wire deviates when passing through the circular groove on the end face of the circular disc 33. To solve this problem, a detection sensor 24 is first used to detect the deviation of the wire when passing through the circular groove, circular opening, and circular aperture. When the detection sensor 24 detects a deviation, an external device can alert the worker that the wire has deviated. When a deviation occurs, the worker rotates one of the bolts 36 to make contact with the wire; upon contact, the abutment part 37 can adjust the position of the wire.

[0040] See Figure 7 An avoidance groove is provided on the end face of the abutment part 37.

[0041] Specifically, to prevent the multiple abutment parts 37 from colliding and becoming difficult to rotate when the worker rotates them, clearance grooves are provided on the end faces of the multiple abutment parts 37. This prevents the multiple abutment parts 37 from contacting each other during rotation, thus preventing difficulty in limiting the lead screw.

[0042] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

Claims

1. A monitoring device for straightening a finished mold, comprising a housing (1), characterized in that: The monitoring device for straightening the finished mold also includes a monitoring mechanism (2) and a positioning and moving mechanism (3); The monitoring mechanism (2) is located on the side of the housing (1). The monitoring mechanism (2) includes a finished product mold frame (21), a positioning plate (22), a setting plate (23), and a detection sensor (24). The finished product mold frame (21) is located on the side of the machine housing (1), and the end face of the finished product mold frame (21) is provided with a circular opening for the wire to pass through; The positioning plate (22) is slidably disposed on the side of the finished mold frame (21), and the end face of the positioning plate (22) is provided with a circular opening corresponding to the position of the circular opening; The setting plate (23) has multiple plates and is respectively installed on the end face of the positioning plate (22), and the multiple setting plates (23) are arranged in a circumferential array with the circular opening as the axis; The detection sensors (24) are multiple and are respectively installed on the side of the setting plate (23), and the transmitting end of the multiple detection sensors (24) is used to detect whether the axis of the wire coincides with the axis of the circular opening and the circular aperture; The positioning and moving mechanism (3) is located on the side of the housing (1).

2. The monitoring device for straightening a finished mold according to claim 1, characterized in that: The positioning and moving mechanism (3) includes a first positioning part (31) and a locking part (32); the end face of the finished mold frame (21) is provided with a plurality of first kidney holes for locking by the first positioning part (31); the end face of the positioning plate (22) is provided with a plurality of second kidney holes corresponding to the positions of the first kidney holes; the first positioning part (31) has a plurality of holes and is respectively disposed between the first kidney holes and the second kidney holes; the locking part (32) has a plurality of holes and is respectively disposed on the outside of the first positioning part (31), and the locking part (32) can be screwed in by means of thread to bring the first positioning part (31) into contact with the end face of the finished mold frame (21).

3. The monitoring device for straightening a finished mold according to claim 2, characterized in that: The positioning and moving mechanism (3) also includes a circular disk (33) and a second positioning part (34); the circular disk (33) is disposed on the end face of the positioning plate (22), and a circular groove for the wire to pass through is opened in the middle of the circular disk (33), and the circular groove corresponds to the position of the circular opening; the second positioning part (34) is disposed on the end face of the circular disk (33).

4. The monitoring device for straightening a finished mold according to claim 3, characterized in that: The positioning and moving mechanism (3) also includes a fixing part (35); the fixing part (35) is rotatably disposed on the end face of the second positioning part (34); the end face of the positioning plate (22) is provided with a slot for restricting the vertical sliding of the fixing part (35), and when the fixing part (35) rotates, the second positioning part (34) and the circular disk (33) can be in contact with the positioning plate (22).

5. The monitoring device for straightening a finished mold according to claim 4, characterized in that: The positioning and moving mechanism (3) also includes bolts (36) and abutment parts (37); there are multiple bolts (36) and they are rotatably disposed on the end face of the circular disk (33); there are multiple abutment parts (37) and they are disposed on the outside of the bolts (36), and when the bolts (36) rotate, they can drive the abutment parts (37) to rotate synchronously.

6. The monitoring device for straightening a finished mold according to claim 5, characterized in that: The end face of the abutment part (37) is provided with a clearance groove.

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