A device for automatic assembly of mobile phone batteries
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-11
AI Technical Summary
在以往的加工过程中,这些步骤通常是由人工完成,而人工组装往往效率低,同时,也容易出错,加工质量也难以得到保证
[0014]根据本实用新型提供的用于手机电池自动组装的设备,集壳体合电池上料、扫码、组装、保压、检测及下料于一体,自动化程度高,无需人工参与,从而可以提高加工效率和产品质量,降低加工成本,有利于提高企业竞争力。
Smart Images

Figure CN224615597U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, and in particular to a device for automatic assembly of mobile phone batteries. Background Technology
[0002] The battery assembly process for mobile phones typically involves multiple steps, including removing the protective film from the casing, removing the protective film from the battery, scanning the casing and battery codes, visual inspection, assembly, and post-assembly pressure holding. In the past, these steps were usually performed manually, which is inefficient, prone to errors, and difficult to guarantee in terms of quality. Therefore, designing an automated battery assembly system is essential. Utility Model Content
[0003] This invention aims to at least partially solve one of the technical problems in related technologies. Therefore, the purpose of this invention is to provide a device for the automatic assembly of mobile phone batteries.
[0004] To achieve the above objectives, an apparatus for automatic assembly of mobile phone batteries according to an embodiment of the present invention includes:
[0005] Machine tool;
[0006] A housing feeding mechanism is mounted on the machine base and is used to transport housings;
[0007] A shell film-tearing mechanism is disposed on the machine base and located above the shell feeding mechanism, and is used to tear off the release paper on the shell;
[0008] A battery feeding mechanism is installed inside the machine base and is used to transfer batteries;
[0009] A battery transfer mechanism, comprising a transfer table, a battery feeding component, and a battery film-removing component. The battery feeding component is disposed on the machine platform and is used to pick up the batteries conveyed by the battery feeding mechanism onto the transfer table. The battery film-removing component is disposed on the machine platform and is used to remove the release paper from the batteries.
[0010] A battery assembly mechanism is provided on the machine base and is used to install the battery on the transfer table onto the shell after the film has been peeled off.
[0011] A battery pressure holding component includes a pressure holding platform, a pressure holding mechanism, and a conveying mechanism. The pressure holding platform is disposed on the side of the machine base, and the conveying mechanism is disposed on the pressure holding platform and located at the end of the housing loading mechanism, for conveying the housing with the battery assembled onto the pressure holding mechanism; the pressure holding mechanism is used to maintain the pressure of the battery.
[0012] A barcode scanning mechanism is mounted on the machine base and is used to scan the codes on the casing and battery.
[0013] The testing mechanism is set on the machine platform and is used to take pictures of the casing and battery for testing.
[0014] The equipment for automatic assembly of mobile phone batteries provided by this utility model integrates shell and battery feeding, barcode scanning, assembly, pressure holding, testing and unloading into one unit. It has a high degree of automation and requires no manual intervention, thereby improving processing efficiency and product quality, reducing processing costs, and helping to enhance enterprise competitiveness.
[0015] In addition, the device for automatic assembly of mobile phone batteries according to the above embodiments of the present invention may also have the following additional technical features:
[0016] According to one embodiment of the present invention, the housing feeding mechanism includes a housing conveying assembly and a housing fixing assembly;
[0017] The housing transmission assembly includes a first transmission seat, a second transmission seat, a split transmission seat, and a merging transmission seat; the first transmission seat and the second transmission seat are arranged side by side; the split transmission seat is movably disposed between the first transmission seat and the second transmission seat, and is used to split the housing transmitted on the first transmission seat to the second transmission seat; the merging transmission seat is movably disposed between the first transmission seat and the second transmission seat, and is used to merge the housing transmitted on the second transmission seat to the first transmission seat;
[0018] The housing fixing assembly is disposed on the first transmission seat and the second transmission seat and is used to fix the housing.
[0019] According to one embodiment of the present invention, the shell film-tearing mechanism includes a mounting frame, a YZ axis drive module, and film-tearing grippers;
[0020] The mounting bracket is disposed on the machine base and is located above the first transmission base and the second transmission base;
[0021] The YZ axis drive module is configured as two, and both YZ axis drive modules are mounted on the mounting bracket;
[0022] The film-tearing gripper is provided in two parts, and the two film-tearing grippers are respectively set on the two YZ axis drive modules, and are used to tear off the release paper on the housing fixed by the two housing fixing components respectively.
[0023] According to one embodiment of the present invention, the battery feeding mechanism includes a feeding frame, a first lifting frame, a material tray conveying component, a second lifting frame, and a discharging frame;
[0024] The loading rack is located inside the machine and is connected to the first lifting frame, and is used to transfer the material tray containing the battery to the first lifting frame.
[0025] The first lifting frame is used to raise the tray containing the battery to a preset height;
[0026] The material tray transport component is mounted on the machine platform and is used to transport the empty material tray on the first elevator to the second elevator frame.
[0027] The second lifting frame is connected to the unloading frame and is used to transfer the empty material tray to the unloading frame;
[0028] The unloading rack is located inside the machine and is used to transfer empty material trays to the outside of the machine.
[0029] According to one embodiment of the present invention, the battery picking assembly includes a fixed frame, an XYZ axis linear module, and a battery suction seat; the fixed frame is disposed on the machine platform, the XYZ axis linear module is disposed on the fixed frame and connected to the battery suction seat, and is used to drive the battery suction seat to move along the XYZ axis direction, and the battery suction seat transfers the battery on the first lifting frame to the transfer platform;
[0030] The battery film-removing assembly includes a cylinder drive and a release paper clamping component. The cylinder drive is connected to the release paper clamping component and is used to drive the release paper clamping component to cooperate with the battery suction seat to remove the release paper from the battery.
[0031] According to one embodiment of the present invention, the battery assembly mechanism includes an XYZ axis drive module, a battery pick-up assembly, and a battery detection component;
[0032] The XYZ axis drive module is mounted on the machine base;
[0033] The battery pickup assembly is disposed on the XYZ axis drive module and is used to assemble the battery on the adapter onto the housing under the drive of the XYZ axis drive module.
[0034] The battery inspection piece is set on the machine platform and is used to take pictures and inspect the battery picking assembly.
[0035] According to one embodiment of the present invention, the conveying mechanism includes a frame, a YZ axis drive assembly, and conveying grippers;
[0036] The frame is mounted on the pressure holding platform;
[0037] The YZ axis drive assembly is mounted on the frame;
[0038] The transport gripper is mounted on the YZ axis drive assembly and is used to transport the battery-equipped housing onto the pressure holding mechanism under the drive of the YZ axis drive assembly.
[0039] According to one embodiment of the present invention, the pressure holding mechanism includes a pressure holding base, a U-shaped frame, a YZ axis linear module, and a pressure holding assembly;
[0040] The U-shaped frame is mounted on the pressure holding platform;
[0041] The pressure-holding seat is disposed on the pressure-holding platform and located at the bottom of the U-shaped frame, for fixing the housing;
[0042] The YZ axis linear module is mounted on the U-shaped frame;
[0043] The pressure-holding component is disposed on the YZ axis linear module and is used to press the housing and battery on the pressure-holding seat under the drive of the YZ axis linear module.
[0044] According to one embodiment of the present invention, the pressure holding seat includes an X-axis linear module, a positioning seat, and a clamping component;
[0045] The X-axis linear module is mounted on the pressure holding platform;
[0046] The positioning seat is mounted on the X-axis linear module and can switch between the frame and the U-shaped frame under the drive of the X-axis linear module.
[0047] According to one embodiment of the present invention, the detection mechanism includes multiple industrial cameras, which are used to take pictures of the housing, the battery, and the assembled housing and battery for detection.
[0048] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0049] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0050] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model. Figure 1 ;
[0051] Figure 2 This is a schematic diagram of the structure of an embodiment of the present utility model. Figure 2 ;
[0052] Figure 3 This is an exploded structural diagram of an embodiment of the present invention;
[0053] Figure 4 This is a schematic diagram of the shell feeding mechanism in an embodiment of this utility model;
[0054] Figure 5 This is a schematic diagram of the shell film-tearing mechanism in an embodiment of this utility model;
[0055] Figure 6 This is a schematic diagram of the battery feeding mechanism in an embodiment of this utility model;
[0056] Figure 7 This is a schematic diagram of the battery adapter mechanism in an embodiment of this utility model;
[0057] Figure 8 This is a schematic diagram of the battery assembly mechanism in an embodiment of this utility model;
[0058] Figure 9 This is a schematic diagram of the battery pressure-maintaining component in an embodiment of this utility model.
[0059] Figure label:
[0060] 10 machines;
[0061] Shell feeding mechanism 20;
[0062] Housing transmission assembly 21;
[0063] First transmission base 211;
[0064] Second transmission base 212;
[0065] shunt transmission socket 213;
[0066] merging transmission base 214;
[0067] Housing fixing assembly 22;
[0068] Shell tearing mechanism 30;
[0069] Mounting bracket 31;
[0070] YZ axis drive module 32;
[0071] Film-tearing gripper 33;
[0072] Battery feeding mechanism 40;
[0073] Feeding rack 41;
[0074] First lifting frame 42;
[0075] Material tray handling component 43;
[0076] Second lifting frame 44;
[0077] Material unloading rack 45;
[0078] Battery adapter mechanism 50;
[0079] Adapter 51;
[0080] Battery feeding assembly 52;
[0081] Fixture 521;
[0082] XYZ axis linear module 522;
[0083] Battery holder 523;
[0084] Battery film peeling assembly 53;
[0085] Cylinder drive component 531;
[0086] Release paper holder 532;
[0087] Battery assembly mechanism 60;
[0088] XYZ axis drive module 61;
[0089] Battery absorption assembly 62;
[0090] Battery pressure protection component 70;
[0091] Pressure holding stage 71;
[0092] Pressure holding mechanism 72;
[0093] Pressure holding seat 721;
[0094] X-axis linear module 7211;
[0095] Positioning seat 7212;
[0096] Clamping component 7213;
[0097] U-shaped frame 722;
[0098] YZ axis linear module 723;
[0099] Pressure holding assembly 724;
[0100] Handling mechanism 73;
[0101] Frame 731;
[0102] YZ axis drive assembly 732;
[0103] 733 Handling Grippers;
[0104] 80 testing institutions.
[0105] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0106] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0107] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0108] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0109] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0110] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0111] The following describes in detail, with reference to the accompanying drawings, an embodiment of the present invention for the automatic assembly of mobile phone batteries.
[0112] Reference Figures 1 to 9 As shown, the equipment for automatic assembly of mobile phone batteries provided according to the embodiments of this utility model includes a machine base 10, a housing feeding mechanism 20, a housing film tearing mechanism 30, a battery feeding mechanism 40, a battery transfer mechanism 50, a battery assembly mechanism 60, a battery pressure holding component 70, a barcode scanning mechanism, and a detection mechanism 80.
[0113] The machine base 10 is equipped with a cover, which can cover the various mechanisms on the machine base 10. Inside the machine base 10 is a main control box for controlling the various mechanisms. The machine cover is equipped with a human-machine interface system for workers to control the entire equipment.
[0114] The shell loading mechanism 20 is mounted on the machine base 10. It can extend to the previous processing station to receive the shell processed at the previous processing station and transfer the shell into the equipment for subsequent processing.
[0115] The housing film-tearing mechanism 30 is disposed on the machine base 10 and located above the housing feeding mechanism 20. When the housing feeding mechanism 20 transmits the housing to the area below the housing film-tearing mechanism 30, the housing film-tearing mechanism 30 can tear off the release paper on the housing, thereby exposing the adhesive layer on the housing, which facilitates subsequent battery assembly.
[0116] The battery feeding mechanism 40 is located inside the machine base 10, on which multiple layers of trays containing batteries can be placed. Each layer of trays can be moved to a preset height, so that each battery in each layer of tray can be taken away by the relevant mechanism and assembled.
[0117] The battery transfer mechanism 50 includes a transfer table 51, a battery picking component 52, and a battery film peeling component 53. The battery picking component 52 is mounted on the machine base 10 and is used to pick up the batteries transferred by the battery feeding mechanism 40 onto the transfer table 51. The battery film peeling component 53 is mounted on the machine base 10 and is used to peel off the release paper from the batteries.
[0118] The battery transfer structure acts as a transfer platform, serving as a transfer station for batteries. This reduces the travel distance of related mechanisms, preventing excessive travel distances that could lead to an overly large overall equipment size. Specifically, the battery picking component 52 picks up batteries from the tray on the battery feeding mechanism 40 and transfers them to the transfer table 51. During this transfer, the battery release film removal structure works in conjunction with the battery picking component 52 to remove the release paper from the batteries. After removal, the battery picking component 52 can continue moving the batteries to the transfer table 51 for subsequent assembly.
[0119] The battery assembly mechanism 60 is mounted on the machine base 10. It can pick up the battery from the transfer table 51 and install the battery onto the shell after the film has been removed, thus completing the assembly of the battery and the shell.
[0120] The battery pressure holding component 70 includes a pressure holding platform 71, a pressure holding mechanism 72, and a conveying mechanism 73. The pressure holding platform 71 is disposed on the side of the machine base 10. The conveying mechanism 73 is disposed on the pressure holding platform 71 and located at the end of the housing loading mechanism 20, and is used to convey the housing with the battery assembled to the pressure holding mechanism 72. The pressure holding mechanism 72 is used to maintain the pressure of the battery.
[0121] The pressure holding platform 71 is located at the end of the housing transfer mechanism. After the battery is assembled onto the housing, the housing continues to be transferred along the housing transfer mechanism. When it reaches the end of the housing transfer mechanism, the conveying mechanism 73 on the pressure holding platform 71 can move the housing onto the pressure holding mechanism 72. Then, the pressure holding mechanism 72 presses the housing and the battery to make the housing firmly adhered to the housing, so as to ensure the assembly effect of the battery and the housing.
[0122] The scanning mechanism is installed on the machine base 10. It can use a conventional barcode scanner to scan and pair the casing and battery, thereby associating the casing and battery to facilitate the subsequent reading of relevant information.
[0123] The detection mechanism 80 is set on the machine base 10 and generally includes multiple industrial cameras. The multiple industrial cameras are used to take pictures and detect the housing, battery and assembled housing and battery respectively. Specifically, the multiple industrial cameras can detect whether the release paper on the housing has been removed, whether the release paper on the battery has been removed, and whether the battery is assembled in place, etc.
[0124] More specifically, during operation, the shell processed in the previous step is conveyed to the inside of the equipment along the shell conveying mechanism. When the shell moves to the bottom of the shell film-tearing mechanism 30, the film-tearing mechanism can remove the release paper from the shell. Then, it can continue to be conveyed along the shell conveying mechanism to the assembly position, where an industrial camera takes pictures to detect whether the release paper on the battery has been removed. During this process, the battery feeding mechanism 40 moves the battery to a preset height, and then the battery picking component 52 on the battery transfer mechanism 50 picks up the battery, and the battery film-tearing component 53 removes the release paper from the battery. After the release paper is removed... The battery picking assembly 52 continues to move the battery to the transfer table 51, then resets to pick up the next battery. Once the battery is on the transfer table 51, the battery assembly mechanism 60 picks it up and moves it to the assembly station. An industrial camera takes a picture to check if the release paper on the battery has been removed. Simultaneously, a barcode scanner scans the casing and battery. After scanning, the battery assembly mechanism 60 assembles the battery onto the casing. After assembly, the industrial camera takes a picture to check if the battery is properly assembled. If it is, the casing continues to be transported along the casing transport mechanism. When the battery reaches the end of the casing transport mechanism, the conveying mechanism 73 on the battery pressure holding component 70 moves the casing to the pressure holding mechanism 72 for pressure holding, ensuring the assembly effect of the battery and casing. Thus, the entire battery and casing assembly is automated without human intervention.
[0125] The equipment for automatic assembly of mobile phone batteries provided by this utility model integrates shell and battery feeding, barcode scanning, assembly, pressure holding, testing and unloading into one unit. It has a high degree of automation and requires no manual intervention, thereby improving processing efficiency and product quality, reducing processing costs, and helping to enhance enterprise competitiveness.
[0126] Advantageously, in one embodiment of the present invention, the housing feeding mechanism 20 includes a housing conveying assembly 21 and a housing fixing assembly 22;
[0127] The housing transmission assembly 21 includes a first transmission seat 211, a second transmission seat 212, a splitting transmission seat 213, and a merging transmission seat 214; the first transmission seat 211 and the second transmission seat 212 are arranged side by side; the splitting transmission seat 213 is movably disposed between the first transmission seat 211 and the second transmission seat 212, and is used to split the housing transmitted on the first transmission seat 211 to the second transmission seat 212; the merging transmission seat 214 is movably disposed between the first transmission seat 211 and the second transmission seat 212, and is used to merge the housing transmitted on the second transmission seat 212 to the first transmission seat 211;
[0128] The housing fixing assembly 22 is disposed on the first transmission seat 211 and the second transmission seat 212 and is used to fix the housing.
[0129] In other words, the housing transfer assembly 21 includes two transfer tracks, namely a first transfer seat 211 and a second transfer seat 212. The transfer track of the first transfer seat 211 is longer than the track length of the second transfer seat 212. When transferring the housing, the housing is first transferred to the first transfer seat 211, and then the split transfer seat 213 between the first transfer seat 211 and the second transfer seat 212 splits the housing to the second transfer seat 212. Further, the next housing is transferred to the first transfer seat 211, so that the housing can be transferred by the two transfer seats simultaneously. Housing fixing assemblies 22 are provided on the first transfer seat 211 and the second transfer seat 212. Therefore, the housing can be fixed by the corresponding housing fixing assemblies 22 so that the housing film tearing mechanism 30 can tear off the release paper on the housing. After the release paper is removed, the housing on the second transfer seat 212 is re-transferred from the merging transfer seat 214 to the first transfer seat 211, and then the housing after the film is removed is continued to be transferred to the assembly station. Then, the housing is fixed by the housing fixing component 22 at the assembly station to facilitate the subsequent processing of the housing.
[0130] In this embodiment, the torn release paper can be placed into the release paper collection box on the machine 10.
[0131] In this embodiment, the first transmission seat 211, the second transmission seat 212, the split transmission seat 213, and the merging transmission seat 214 can all adopt a belt transmission structure for convenient and efficient transmission. Among them, the split transmission seat 213 and the merging transmission seat 214 are also equipped with a Y-axis linear motor to realize the switching between the split transmission seat 213 and the merging transmission seat 214 and the first transmission seat 211 and the second transmission seat 212, thereby realizing the splitting and merging of the housing.
[0132] Advantageously, in one embodiment of the present invention, the housing film-tearing mechanism 30 includes a mounting frame 31, a YZ axis drive module 32, and a film-tearing gripper 33;
[0133] The mounting frame 31 is disposed on the machine base 10 and is located above the first transmission seat 211 and the second transmission seat 212; two YZ axis drive modules 32 are provided, and both YZ axis drive modules 32 are disposed on the mounting frame 31; two film-tearing claws 33 are provided, and the two film-tearing claws 33 are respectively disposed on the two YZ axis drive modules 32, for tearing the release paper on the housing fixed by the two housing fixing components 22 respectively.
[0134] Mounting bracket 31 is used to assemble the YZ axis drive module 32 above the housing transmission mechanism. When the housing moves to the bottom of mounting bracket 31, the YZ axis drive module 32 can drive the film-tearing gripper 33 to move along the YZ axis, thereby tearing off the release paper from the housing. The film-tearing gripper 33 specifically includes a cylinder and grippers. The cylinder drives the gripper to separate and close, thus clamping and tearing off the release paper.
[0135] In this embodiment, there are two YZ axis drive modules 32 and film tearing grippers 33, so that the shells on the first transmission seat 211 and the second transmission seat 212 can be torn off simultaneously, thereby improving processing efficiency.
[0136] Advantageously, in another embodiment of the present invention, the battery loading mechanism 40 includes a loading rack 41, a first lifting rack 42, a tray transporter 43, a second lifting rack 44, and a unloading rack 45; the loading rack 41 is disposed within the machine base 10 and connected to the first lifting rack 42, for transferring the tray containing the battery to the first lifting rack 42; the first lifting rack 42 is used to raise the tray containing the battery to a preset height;
[0137] The material tray transporter 43 is disposed on the machine base 10 and is used to transport the empty material tray on the first elevator to the second lifting frame 44; the second lifting frame 44 is connected to the unloading frame 45 and is used to transfer the empty material tray to the unloading frame 45; the unloading frame 45 is disposed inside the machine base 10 and is used to transfer the empty material tray outside the machine base 10.
[0138] The battery loading mechanism 40 includes two steps: loading and unloading. During loading, a tray containing batteries is transferred from the loading frame 41 to the first lifting frame 42. The first lifting frame 42 moves the tray to a preset height to facilitate battery transfer by the battery transfer mechanism 50. After all batteries have been transferred, unloading is performed. During unloading, the tray transporter 43 moves the empty tray from the first lifting frame 42 to the second lifting frame 44. The second lifting frame 44 moves the empty tray downwards and transfers it to the unloading frame 45. Finally, the unloading frame 45 transports the empty tray to the outside of the equipment. This automatic loading and unloading process is very convenient.
[0139] In this embodiment, both the loading rack 41 and the unloading rack 45 can adopt a belt conveyor structure to facilitate the transfer of material trays.
[0140] Advantageously, in some embodiments of the present invention, the battery feeding assembly 52 includes a fixed frame 521, an XYZ axis linear module 522, and a battery suction seat 523; the fixed frame 521 is disposed on the machine base 10, the XYZ axis linear module 522 is disposed on the fixed frame 521 and connected to the battery suction seat 523, for driving the battery suction seat 523 to move along the XYZ axis direction, and the battery suction seat 523 transfers the battery on the first lifting frame 42 to the transfer table 51;
[0141] The battery film-removing assembly 53 includes a cylinder drive 531 and a release paper clamping member 532. The cylinder drive 531 is connected to the release paper clamping member 532 and is used to drive the release paper clamping member 532 to cooperate with the battery suction seat 523 to remove the release paper from the battery.
[0142] The mounting bracket 521 is used to install the XYZ axis linear module 522 on the machine base 10. In this way, when assembling the battery, the XYZ axis linear module 522 can drive the battery suction seat 523 to move towards the battery first lifting frame 42, thereby sucking up the battery in the first lifting frame 42 and transferring the battery to the transfer table 51. When the battery is transferred to the battery film peeling assembly 53, the cylinder drive 531 can drive the release paper clamp 532 to clamp the release paper on the battery and cooperate with the battery suction seat 523 to peel off the release paper. After the release paper is peeled off, the battery suction seat 523 continues to move the battery to the transfer table 51 to facilitate the subsequent battery assembly.
[0143] In this embodiment, the torn release paper can be placed into the release paper collection box on the machine 10.
[0144] In this embodiment, an X-axis linear motor is provided at the bottom of the transfer platform 51, which can drive the transfer platform 51 to move along the X-axis direction. In this way, the X-axis linear motor can drive the transfer platform 51 to move to the bottom of the battery pick-up seat 523 to receive the battery after the film is removed, and then reset so that the battery assembly mechanism 60 can pick up the battery for assembly.
[0145] Advantageously, in some embodiments of the present invention, the battery assembly mechanism 60 includes an XYZ axis drive module 61, a battery pick-up assembly 62, and a battery detection component; the XYZ axis drive module 61 is disposed on the machine base 10; the battery pick-up assembly 62 is disposed on the XYZ axis drive module 61 and is used to assemble the battery on the transfer table 51 onto the housing under the drive of the XYZ axis drive module 61;
[0146] The battery inspection piece is set on the machine 10 and is used to take pictures and inspect the battery suction assembly 62.
[0147] The XYZ axis drive module 61 serves as a power structure, driving the battery suction component 62 to move along the XYZ axis. The battery suction component 62 then picks up the battery from the transfer table 51 and transfers it to the transfer table 51. During the transfer process, the battery detection device on the machine 10 can take pictures of the battery suction component 62 from bottom to top to detect whether the battery suction component 62 has picked up the battery, thus avoiding the problem of the battery suction component 62 failing to pick up the battery.
[0148] Advantageously, in some embodiments of the present invention, the conveying mechanism 73 includes a frame 731, a YZ axis drive assembly 732, and a conveying gripper 733; the frame 731 is disposed on the pressure holding table 71;
[0149] The YZ axis drive assembly 732 is mounted on the frame 731;
[0150] The transport gripper 733 is disposed on the YZ axis drive assembly 732 and is used to transport the battery-equipped housing onto the pressure holding mechanism 72 under the drive of the YZ axis drive assembly 732.
[0151] The frame 731 can mount the YZ axis drive assembly 732 on the pressure holding platform 71, located above the end of the transfer track. Thus, when the battery-loaded housing moves to this position along the housing transfer mechanism, the YZ axis drive assembly 732 can drive the transport gripper 733 to clamp the housing and transport it to the pressure holding mechanism 72 for pressure holding. The transport gripper 733 includes a gripper connected to a drive cylinder; the cylinder drives the gripper to clamp the housing, thereby completing the housing transport.
[0152] In this embodiment, a conveyor belt is provided at the end of the housing transfer mechanism. When an abnormality is detected in the assembled housing and battery, they can be directly transported to the transmission belt by the handling mechanism 73 and then transported to the rework station via the transmission belt.
[0153] Advantageously, in some other embodiments of the present invention, the pressure holding mechanism 72 includes a pressure holding base 721, a U-shaped frame 722, a YZ axis linear module 723, and a pressure holding assembly 724; the U-shaped frame 722 is disposed on the pressure holding platform 71;
[0154] The pressure-holding seat 721 is disposed on the pressure-holding platform 71 and located at the bottom of the U-shaped frame 722 for fixing the housing; the YZ axis linear module 723 is disposed on the U-shaped frame 722; the pressure-holding assembly 724 is disposed on the YZ axis linear module 723 for pressing the housing and battery on the pressure-holding seat 721 under the drive of the YZ axis linear module 723.
[0155] Preferably, the pressure holding base 721 includes an X-axis linear module 7211, a positioning base 7212, and a clamping member 7213; the X-axis linear module 7211 is disposed on the pressure holding table 71;
[0156] The positioning seat 7212 is disposed on the X-axis linear module 7211 and can be switched between the frame 731 and the U-shaped frame 722 under the drive of the X-axis linear module 7211.
[0157] The pressure-holding base 721 is a movable structure with an X-axis linear motor at its bottom. The X-axis linear motor drives the positioning base 7212 and its clamping member 7213 to move between the U-shaped frame 722 and the frame 731 of the conveying mechanism 73. Thus, when the conveying mechanism 73 moves the battery above the pressure-holding platform 71, the X-axis linear motor can drive the positioning base 7212 to the bottom of the conveying gripper 733. The conveying gripper 733 places the housing on the positioning base 7212, and the X-axis linear motor then drives the positioning base 7212 to the bottom of the U-shaped frame 722. At the same time, the clamping member 7213 clamps the housing and the battery. After the positioning base 7212 moves into place, the YZ axis linear module 723 on the U-shaped frame 722 drives the pressure-holding component 724 to roll the battery and housing downward, thereby firmly adhering the battery to the housing and ensuring the battery installation effect.
[0158] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0159] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A device for automatic assembly of mobile phone batteries, characterized in that, include: Machine tool; A housing feeding mechanism is mounted on the machine base and is used to transport housings; A shell film-tearing mechanism is disposed on the machine base and located above the shell feeding mechanism, and is used to tear off the release paper on the shell; A battery feeding mechanism is installed inside the machine base and is used to transfer batteries; A battery transfer mechanism, comprising a transfer table, a battery feeding component, and a battery film-removing component. The battery feeding component is disposed on the machine platform and is used to pick up the batteries conveyed by the battery feeding mechanism onto the transfer table. The battery film-removing component is disposed on the machine platform and is used to remove the release paper from the batteries. A battery assembly mechanism is provided on the machine base and is used to install the battery on the transfer table onto the shell after the film has been peeled off. A battery pressure holding component includes a pressure holding platform, a pressure holding mechanism, and a conveying mechanism. The pressure holding platform is disposed on the side of the machine base, and the conveying mechanism is disposed on the pressure holding platform and located at the end of the housing loading mechanism, for conveying the housing with the battery assembled onto the pressure holding mechanism; the pressure holding mechanism is used to maintain the pressure of the battery. A barcode scanning mechanism is mounted on the machine base and is used to scan the codes on the casing and battery. The testing mechanism is set on the machine platform and is used to take pictures of the casing and battery for testing.
2. The equipment for automatic assembly of mobile phone batteries according to claim 1, characterized in that, The housing feeding mechanism includes a housing conveying component and a housing fixing component; The housing transmission assembly includes a first transmission seat, a second transmission seat, a split transmission seat, and a merging transmission seat; the first transmission seat and the second transmission seat are arranged side by side; the split transmission seat is movably disposed between the first transmission seat and the second transmission seat, and is used to split the housing transmitted on the first transmission seat to the second transmission seat; the merging transmission seat is movably disposed between the first transmission seat and the second transmission seat, and is used to merge the housing transmitted on the second transmission seat to the first transmission seat; The housing fixing assembly is disposed on the first transmission seat and the second transmission seat and is used to fix the housing.
3. The equipment for automatic assembly of mobile phone batteries according to claim 2, characterized in that, The shell film-tearing mechanism includes a mounting frame, a YZ axis drive module, and film-tearing grippers. The mounting bracket is disposed on the machine base and is located above the first transmission base and the second transmission base; The YZ axis drive module is configured as two, and both YZ axis drive modules are mounted on the mounting bracket; The film-tearing gripper is provided in two parts, and the two film-tearing grippers are respectively set on the two YZ axis drive modules, and are used to tear off the release paper on the housing fixed by the two housing fixing components respectively.
4. The equipment for automatic assembly of mobile phone batteries according to claim 3, characterized in that, The battery feeding mechanism includes a feeding frame, a first lifting frame, a material tray conveying component, a second lifting frame, and a discharging frame; The loading rack is located inside the machine and is connected to the first lifting frame, and is used to transfer the material tray containing the battery to the first lifting frame. The first lifting frame is used to raise the tray containing the battery to a preset height; The material tray transport component is mounted on the machine platform and is used to transport the empty material tray on the first elevator to the second elevator frame. The second lifting frame is connected to the unloading frame and is used to transfer the empty material tray to the unloading frame; The unloading rack is located inside the machine and is used to transfer empty material trays to the outside of the machine.
5. The equipment for automatic assembly of mobile phone batteries according to claim 4, characterized in that, The battery picking assembly includes a fixed frame, an XYZ axis linear module, and a battery suction seat. The fixed frame is disposed on the machine platform, and the XYZ axis linear module is disposed on the fixed frame and connected to the battery suction seat. It is used to drive the battery suction seat to move along the XYZ axis direction, and the battery suction seat transfers the battery on the first lifting frame to the transfer platform. The battery film-removing assembly includes a cylinder drive and a release paper clamping component. The cylinder drive is connected to the release paper clamping component and is used to drive the release paper clamping component to cooperate with the battery suction seat to remove the release paper from the battery.
6. The equipment for automatic assembly of mobile phone batteries according to claim 5, characterized in that, The battery assembly mechanism includes an XYZ axis drive module, a battery pick-up assembly, and a battery detection component; The XYZ axis drive module is mounted on the machine base; The battery pickup assembly is disposed on the XYZ axis drive module and is used to assemble the battery on the adapter onto the housing under the drive of the XYZ axis drive module. The battery inspection piece is set on the machine platform and is used to take pictures and inspect the battery picking assembly.
7. The equipment for automatic assembly of mobile phone batteries according to claim 6, characterized in that, The handling mechanism includes a frame, a YZ axis drive assembly, and handling grippers; The frame is mounted on the pressure holding platform; The YZ axis drive assembly is mounted on the frame; The transport gripper is mounted on the YZ axis drive assembly and is used to transport the battery-equipped housing onto the pressure holding mechanism under the drive of the YZ axis drive assembly.
8. The equipment for automatic assembly of mobile phone batteries according to claim 7, characterized in that, The pressure holding mechanism includes a pressure holding base, a U-shaped frame, a YZ axis linear module, and a pressure holding assembly; The U-shaped frame is mounted on the pressure holding platform; The pressure-holding seat is disposed on the pressure-holding platform and located at the bottom of the U-shaped frame, for fixing the housing; The YZ axis linear module is mounted on the U-shaped frame; The pressure-holding component is disposed on the YZ axis linear module and is used to press the housing and battery on the pressure-holding seat under the drive of the YZ axis linear module.
9. The equipment for automatic assembly of mobile phone batteries according to claim 8, characterized in that, The pressure holding base includes an X-axis linear module, a positioning base, and a clamping component; The X-axis linear module is mounted on the pressure holding platform; The positioning seat is mounted on the X-axis linear module and can switch between the frame and the U-shaped frame under the drive of the X-axis linear module.
10. The equipment for automatic assembly of mobile phone batteries according to claim 1, characterized in that, The testing mechanism includes multiple industrial cameras, which are used to photograph and inspect the casing, battery, and assembled casing and battery.