A turning box device suitable for use in the production process of bottled carbonated beverages
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种适用于瓶装碳酸饮料生产过程中的翻箱装置,旨在改善现有技术中翻转时箱体易滑脱和自动化低下的问题
1、本实用新型中,在夹紧饮料箱时,通过两侧相对的部件沿导轨平稳移动,从多方向固定饮料箱,翻转过程中,这种结构确保饮料箱受力均匀,有效抵御翻转冲击力,避免其损坏或滑脱,极大提升了翻箱操作的稳定性与安全性,保障生产顺利进行。
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Figure CN224618877U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beverage production equipment technology, and in particular to a box-turning device suitable for the production process of bottled carbonated beverages. Background Technology
[0002] A typical case-flipping device for bottled carbonated beverage production consists of a workbench, a motor, a turntable, and a conveyor. The motor drives the turntable to rotate via a shaft and a transmission shaft. The cases are conveyed into the grooves of the turntable, rotated, and then slide out from the other side, exiting through a discharge plate. This device has a simple structure, is easy to operate, has a low error rate, and can effectively improve production efficiency.
[0003] In the existing technology, some box-flipping devices applicable to the production process of bottled carbonated beverages consist of a rotating turntable, a transmission mechanism, a box inlet and box outlet conveyor belt, and control components. During operation, empty boxes are sent to the turntable via the box inlet conveyor belt, and the transmission mechanism drives the turntable to rotate 180 degrees to flip the boxes. Subsequently, the boxes are sent out via the box outlet conveyor belt. The whole process is automated and can efficiently complete the box-flipping operation in the production of bottled carbonated beverages.
[0004] However, in the existing technology, some of the box-flipping devices applicable to the bottled carbonated beverage production process rely on a single clamp for fixation. Due to the large weight and high inertia of the bottled carbonated beverage boxes, they are prone to slipping when flipped due to the lack of protection on the top and bottom sides, resulting in product tipping and breakage and production line shutdown. Therefore, a box-flipping device applicable to the bottled carbonated beverage production process is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a box-turning device suitable for the production process of bottled carbonated beverages, aiming to improve the problems of easy slippage of the box during the turning process and low automation in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a box-turning device suitable for the production process of bottled carbonated beverages, comprising two support frames, a rotating column rotatably connected inside the two support frames, a support plate fixedly connected to the left side of the support frame, a servo motor fixedly connected to the top of the support plate, the drive end of the servo motor fixedly connected to the left side of the rotating column, a flipping component fixedly connected to the outside of the rotating column, and multiple clamping components fixedly connected to the inside of the flipping component; As a further description of the above technical solution: the outside of the flipping component is disposed on one side of the two support frames. The flipping component includes a central square frame. The inside of the central square frame is fixedly connected to the outside of the rotating column. Four rotating frame plates are fixedly connected to the outside of the central square frame. The four rotating frame plates are arranged in a grid pattern. As a further description of the above technical solution: four guide rails are fixedly connected to each of the two rotating frame plates on their adjacent sides, and the outside of the central square frame is fixedly connected to the outside of the eight guide rails. As a further description of the above technical solution: the clamping assembly includes an electric push rod, the electric push rod is externally fixedly connected to the inside of the rotating frame plate, the drive end of the electric push rod is fixedly connected to a fixing plate, and the fixing plate has multiple screw holes inside; As a further description of the above technical solution: two L-shaped placement frame plates are fixedly connected to the outside of the screw hole, and the L-shaped placement frame plates have grooves inside; As a further description of the above technical solution: the inside of the groove is slidably connected to the outside of the guide rail, and the inside of the L-shaped placement frame plate is provided with multiple fixing holes; As a further description of the above technical solution: the flipping component is provided with two conveyor belts on its exterior, and the two conveyor belts are located on the exterior of the two support frames, and a PLC controller is provided on the exterior of the support frames; As a further description of the above technical solution: multiple anti-deviation devices are fixedly connected to the outside of the conveyor belt, and a beverage box is slidably connected to the top of the conveyor belt, with the outside of the beverage box in contact with the outside of the anti-deviation devices.
[0007] This utility model has the following beneficial effects: 1. In this utility model, when clamping the beverage box, the opposite components on both sides move smoothly along the guide rail to fix the beverage box from multiple directions. During the flipping process, this structure ensures that the beverage box is subjected to uniform force, effectively resists the impact of flipping, avoids damage or slippage, greatly improves the stability and safety of the flipping operation, and ensures smooth production.
[0008] 2. In this utility model, the device adopts an automated process design, forming a complete closed loop from conveying and positioning, automatic clamping, stable flipping to release and conveying. All components work together efficiently and smoothly. After completing a single operation, it automatically resets and waits for the next operation, realizing continuous cycle operation and significantly improving the box-turning efficiency and overall capacity of the bottled carbonated beverage production line. Attached Figure Description
[0009] Figure 1 This is a three-dimensional schematic diagram of a box-turning device applicable to the production process of bottled carbonated beverages proposed in this utility model; Figure 2 This is a schematic diagram of the anti-deviation device for a box-turning device applicable to the production process of bottled carbonated beverages proposed in this utility model. Figure 3This is a schematic diagram of the central square frame of a box-turning device suitable for the production process of bottled carbonated beverages proposed in this utility model. Figure 4 This is a schematic diagram of the structure of an L-shaped placement frame plate for a box-turning device suitable for the production process of bottled carbonated beverages, as proposed in this utility model.
[0010] Legend: 1. Support frame; 2. Support plate; 3. Servo motor; 4. Rotating column; 5. PLC controller; 6. Tilting assembly; 61. Central square frame; 62. Rotating frame plate; 63. Guide rail; 7. Clamping assembly; 71. Electric push rod; 72. Fixing plate; 73. Screw hole; 74. L-shaped placement frame plate; 75. Groove; 76. Fixing hole; 8. Conveyor belt; 9. Anti-deviation device; 10. Beverage box. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0012] Reference Figure 1 , Figure 2 , Figure 3This utility model provides an embodiment of a box-flipping device suitable for the production process of bottled carbonated beverages. It includes two support frames 1, which are sturdy rectangular in shape and possess strong load-bearing capacity. These support frames provide a stable foundation for the entire device, ensuring that it will not shake or tip over due to external forces during operation. A rotating column 4 is rotatably connected inside each support frame 1. This rotating column 4 is cylindrical and can rotate flexibly around its own axis inside the support frame 1. It is a key component for achieving the flipping action; its rotation drives the flipping assembly 6 to move together, completing the box-flipping operation. A support plate 2 is fixedly connected to the left side of each support frame 1. The support plate 2 is a rectangular flat plate, horizontally fixed to the left side of the support frame 1, serving to support and fix a servo motor 3, providing a stable mounting platform for the servo motor 3. A servo motor 3 is fixedly connected to the top of the support plate 2. The servo motor 3, as a power source, has precise speed control and torque output capabilities, and can accurately control the rotation angle and speed of the rotating column 4 according to a preset program. Its drive end is fixedly connected to the left side of the rotating column 4. The rotation of the moving end drives the rotating column 4 to rotate. The rotating column 4 is fixedly connected to the outside of the flipping component 6. The flipping component 6 is the core component of the device to realize the flipping function. Its structural design and movement mode directly affect the flipping effect and stability. The outside of the flipping component 6 is set on the side close to the two support frames 1. This layout allows the flipping component 6 to flip in the space between the two support frames 1, making reasonable use of space and ensuring the overall compactness of the device. The flipping component 6 includes a central square frame 61. The central square frame 61 is square and has a regular geometric shape. It is structurally stable and is fixedly connected to the outside of the rotating column 4. It is closely connected to the rotating column 4 and rotates with the rotating column 4, providing stable support and rotation center for the entire flipping component 6. The outside of the central square frame 61 is fixedly connected to four rotating frame plates 62. The four rotating frame plates 62 are arranged in a grid pattern. This grid pattern makes the connection between the rotating frame plates 62 more stable and can withstand greater external forces. At the same time, it provides reasonable layout space for the subsequent installation of guide rails 63 and clamping components 7. Four guide rails 63 are fixedly connected to adjacent sides of both rotating frame plates 62. The guide rails 63 are elongated, smooth, and have a certain guiding accuracy. Their function is to provide precise guidance for the sliding of the L-shaped placement frame plate 74, ensuring that the L-shaped placement frame plate 74 does not shift during sliding and guaranteeing the accuracy of the clamping action. The outer side of the central square frame 61 is fixedly connected to the outside of the eight guide rails 63, firmly fixing the guide rails 63 to the central square frame 61 and the rotating frame plate 62, forming a complete guiding system. The inner side of the flipping assembly 6 is fixedly connected to... There are multiple clamping components 7, which are key components for clamping the beverage box 10. Their number and layout are designed according to actual needs to ensure that the beverage box 10 can be firmly clamped and prevented from slipping during the flipping process. The clamping components 7 include an electric push rod 71, which is an electric drive device that can convert the rotational motion of the motor into the linear reciprocating motion of the push rod. It has the characteristics of rapid action and precise control. It is externally fixedly connected to the inside of the rotating frame plate 62, providing a stable installation position for the electric push rod 71. The drive end of the electric push rod 71 is fixedly connected to a fixing plate 72, which is a rectangular flat plate. When the drive end of the electric push rod 71 extends or retracts, it drives the fixing plate 72 to perform linear reciprocating motion, thereby clamping or releasing the beverage box 10. The fixing plate 72 has multiple screw holes 73 inside, which are used to fix the L-shaped placement frame plate 74 to the fixing plate 72 with bolts. The multiple screw holes 73 increase the stability and reliability of the connection. Two L-shaped placement frame plates 74 are fixedly connected to the outside of the screw holes 73. The L-shaped placement frame plates 74 are L-shaped, and this shape design allows for more... The L-shaped placement frame plate 74 has a groove 75 inside, which matches the shape and size of the guide rail 63. The inside of the groove 75 is slidably connected to the outside of the guide rail 63, so that the L-shaped placement frame plate 74 can slide linearly under the guidance of the guide rail 63, ensuring the smoothness and accuracy of the sliding process. The L-shaped placement frame plate 74 has multiple fixing holes 76 inside, which can be used to further fix and adjust the position of the L-shaped placement frame plate 74 to meet the clamping requirements of beverage boxes 10 of different sizes.
[0013] Reference Figure 3 , Figure 4The flipping assembly 6 has two conveyor belts 8 externally. These conveyor belts 8 are circular and continuously rotate via rollers. Their function is to transport the beverage boxes 10 to the flipping assembly 6 for flipping, and then transport the beverage boxes 10 to the next production stage after flipping. The adjacent sides of the two conveyor belts 8 are located outside the two support frames 1. This arrangement allows the conveyor belts 8 to work closely with the flipping assembly 6, ensuring smooth transport and flipping of the beverage boxes 10. A PLC controller 5 is externally mounted on the support frame 1. The PLC controller 5 is a programmable logic controller with powerful logic control and computational capabilities, enabling precise control of various components in the device to achieve automated production. It can operate according to preset parameters. The program controls the rotation of the servo motor 3, the extension and retraction of the electric push rod 71, and the operation of the conveyor belt 8 to ensure that the entire box-flipping device operates efficiently and stably according to the set process. Multiple anti-deviation devices 9 are fixedly connected to the outside of the conveyor belt 8. The anti-deviation device 9 is a roller structure with a certain elasticity. Its function is to prevent the beverage box 10 from deviating during the conveying process and to ensure that the beverage box 10 can accurately reach the designated position of the flipping component 6, thus ensuring the smooth progress of the box-flipping operation. The beverage box 10 is slidably connected to the top of the conveyor belt 8. The beverage box 10 is rectangular and is used to hold bottled carbonated beverages. Its exterior is in contact with the exterior of the anti-deviation device 9. Under the action of the anti-deviation device 9, the beverage box 10 can run stably on the conveyor belt 8.
[0014] Working principle: When the device is in standby mode, the two support frames 1 firmly support the entire device, the rotating column 4 is stationary, the flipping assembly 6 is in a horizontal position, and the electric push rod 71 is in a retracted state, driving the fixed plate 72 and the connected L-shaped placement frame plate 74 to a position relatively close to the rotating frame plate 62, preparing for receiving the beverage box 10. The conveyor belt 8 is stationary, and the anti-deviation device 9 is located on both sides of the conveyor belt 8 to ensure the accurate position of the beverage box 10 during the conveying process. The PLC controller 5 is in a power-on standby state, monitoring the status of each component in real time and waiting for the start command. When the production line issues a box-flipping command, the PLC controller 5 starts the conveyor belt 8, and the beverage box 10 is placed on the conveyor belt 8. Driven by the conveyor belt 8, it moves towards the flipping assembly 6. The anti-deviation device 9 contacts both sides of the beverage box 10, and its special structure restricts the lateral movement of the beverage box 10, preventing it from deviating during the conveying process and ensuring that the beverage box 10 can accurately reach the designated position of the flipping assembly 6. When the beverage box 10 reaches the preset position of the flipping assembly 6, the PLC controller 5 receives the signal from the position sensor detecting the position of the beverage box 10, and controls the electric pusher... When lever 71 is activated, the drive end of electric push lever 71 extends outward, pushing fixed plate 72 to move away from rotating frame plate 62. Since L-shaped placement frame plate 74 is slidably connected to guide rail 63 through groove 75, under the drive of fixed plate 72, L-shaped placement frame plate 74 moves smoothly along guide rail 63 until two opposing L-shaped placement frame plates 74 clamp beverage box 10 from both sides. At this time, beverage box 10 is firmly fixed in flipping assembly 6, providing reliable protection for subsequent flipping operations. After clamping beverage box 10 is completed, PLC controller 5 controls servo motor... When the machine 3 is started, the drive end of the servo motor 3 drives the rotating column 4 to rotate around its own axis. Since the central square frame 61 of the flipping component 6 is fixedly connected to the outside of the rotating column 4, the flipping component 6 rotates together with the rotating column 4. The four rotating frame plates 62 are arranged in a grid shape, which together with the central square frame 61 form a stable flipping structure, driving the clamped beverage box 10 to perform a flipping operation. During the flipping process, the special structural design of the flipping component 6 ensures that the beverage box 10 is subjected to uniform force, avoiding damage or slippage of the beverage box 10 due to the impact force generated by the flipping. After the beverage carton 10 completes the preset angle of rotation, the PLC controller 5 controls the servo motor 3 to stop rotating, causing the flipping assembly 6 to stop at the corresponding position. Subsequently, the PLC controller 5 controls the electric push rod 71 to retract, driving the fixed plate 72 and the L-shaped placement frame plate 74 to move towards the rotating frame plate 62, releasing the clamp on the beverage carton 10. At this time, the beverage carton 10 is released and, under the action of gravity or driven by the subsequent conveyor belt 8, leaves the flipping assembly 6 and continues to be conveyed forward on the conveyor belt 8 to enter the next production stage. After completing one flipping operation of the beverage carton 10, the device returns to the initial state and waits for the arrival of the next beverage carton 10, repeating the above working process to achieve continuous and efficient operation of the carton flipping operation in the bottled carbonated beverage production process.
[0015] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A box-turning device suitable for bottled carbonated beverage production process, comprising two support frames (1), characterized in that: The two support frames (1) are rotatably connected to a rotating column (4). A support plate (2) is fixedly connected to the left side of the support frame (1). A servo motor (3) is fixedly connected to the top of the support plate (2). The drive end of the servo motor (3) is fixedly connected to the left side of the rotating column (4). A flipping assembly (6) is fixedly connected to the outside of the rotating column (4). Multiple clamping assemblies (7) are fixedly connected to the inside of the flipping assembly (6).
2. The box-turning device for bottled carbonated beverage production process according to claim 1, characterized in that: The outside of the flipping component (6) is arranged on the same side of the two support frames (1). The flipping component (6) includes a central square frame (61). The inside of the central square frame (61) is fixedly connected to the outside of the rotating column (4). The outside of the central square frame (61) is fixedly connected to four rotating frame plates (62). The four rotating frame plates (62) are arranged in a grid pattern.
3. A box-turning device suitable for bottled carbonated beverage production process according to claim 2, characterized in that: Four guide rails (63) are fixedly connected to each of the two adjacent sides of the rotating frame plates (62), and the outside of the central square frame (61) is fixedly connected to the outside of the eight guide rails (63).
4. A box-turning device suitable for bottled carbonated beverage production process according to claim 3, characterized in that: The clamping assembly (7) includes an electric push rod (71), which is externally fixedly connected to the inside of the rotating frame plate (62). The drive end of the electric push rod (71) is fixedly connected to a fixing plate (72), and the inside of the fixing plate (72) is provided with multiple screw holes (73).
5. A box-turning device suitable for bottled carbonated beverage production process according to claim 4, characterized in that: The screw hole (73) is externally fixedly connected to two L-shaped placement frame plates (74), and the L-shaped placement frame plates (74) have grooves (75) inside.
6. A box-turning device suitable for bottled carbonated beverage production process according to claim 5, characterized in that: The groove (75) is slidably connected to the outside of the guide rail (63), and the L-shaped placement frame plate (74) has multiple fixing holes (76) inside.
7. A box-turning device suitable for bottled carbonated beverage production process according to claim 1, characterized in that: The flipping assembly (6) has two conveyor belts (8) on its outside. The two conveyor belts (8) are arranged on the outside of the two support frames (1) with their adjacent sides arranged on the outside of the support frames (1). A PLC controller (5) is arranged on the outside of the support frames (1).
8. A box-turning device suitable for bottled carbonated beverage production process according to claim 7, characterized in that: Multiple anti-deviation devices (9) are fixedly connected to the outside of the conveyor belt (8), and a beverage box (10) is slidably connected to the top of the conveyor belt (8). The outside of the beverage box (10) is in contact with the outside of the anti-deviation device (9).