Semi-automatic glass fracture clamp

Abstract

This utility model discloses a semi-automatic glass cleaver, relating to the technical field of glass production and processing. It includes a support frame, with a working platform fixedly installed at the bottom inner side of the support frame. The working platform has an adsorption function, and positioning mechanisms are provided on both sides of the working platform. A moving device is installed on the upper part of the support frame, and a cleaver structure is fixed to the output end of the moving device, with the cleaver structure located directly above the working platform. This utility model involves placing a glass substrate on the working platform for adsorption and fixation. Then, the moving device drives the cleaver structure downwards, and the pressure head of the cleaver structure applies pressure to the waste material on the side of the glass substrate, thereby automatically separating the waste material from the glass substrate. The entire process improves the safety and efficiency of the operation, avoiding the risks and inefficiencies of manually breaking glass.

Description

Technical Field

[0001] This utility model relates to the technical field of glass production and processing, specifically a semi-automatic glass shard clamp. Background Technology

[0002] Currently, most electronic products use glass panels for their displays. During the production and processing of glass panels, the required shape needs to be engraved on the glass substrate using lasers. Then, the excess glass material on the sides is broken off and separated along the laser engraving texture to obtain the required glass panel.

[0003] Currently, the general process involves laser-etching the glass substrate and then manually breaking off the excess glass edge material from the side of the substrate to separate the glass panel from the waste. While this method can remove the glass panel, manual breaking has the following disadvantages:

[0004] Manually breaking glass substrates into pieces poses a safety hazard as glass shards may injure workers.

[0005] Manually breaking glass substrates requires manual prying along the laser-etched texture, resulting in low work efficiency. Utility Model Content

[0006] The purpose of this invention is to provide a semi-automatic glass cleaver to solve the above-mentioned technical problems. This invention involves placing the glass substrate on the work platform for adsorption and fixation, and then using a moving device to move the cleaver structure downwards. The pressure head of the cleaver structure applies pressure to the waste material on the side of the glass substrate, thereby automatically separating the waste material from the glass panel. The entire process improves the safety and efficiency of the operation and avoids the risks and inefficiencies of manually breaking the glass.

[0007] To achieve the above objectives, this utility model employs the following technical solution:

[0008] A semi-automatic glass cleaver includes a support frame, a working platform fixedly installed at the inner bottom of the support frame, the working platform having an adsorption function, positioning mechanisms provided on both sides of the working platform, a moving device installed on the upper part of the support frame, and a cleaver structure fixed at the output end of the moving device, the cleaver structure being located directly above the working platform.

[0009] Preferably, the support frame includes a base plate and a cylinder fixing plate. A support column is fixedly installed on the base plate, and the cylinder fixing plate is fixedly installed on the upper end face of the support column. The working platform is fixed on the base plate, and the moving device is fixed on the cylinder fixing plate. Its output end passes through the cylinder fixing plate to drive the split structure. The split structure is located between the base plate and the cylinder fixing plate.

[0010] Preferably, the base plate is provided with a plurality of adjustment and fixing holes arranged in a row, the adjustment and fixing holes being located on both sides of the work platform, and the positioning mechanism being detachably installed in the adjustment and fixing holes.

[0011] Preferably, the working platform is provided with a plurality of adsorption holes, and the bottom plate is provided with adsorption nozzles on the side, the adsorption nozzles being connected to the adsorption holes.

[0012] Preferably, the positioning mechanism includes an L-shaped positioning block, a positioning fixing block, and an adjusting base. The adjusting base is mounted on the base plate of the support frame, the positioning fixing block is movably mounted on the adjusting base, and the L-shaped positioning block is fixed on the positioning fixing block.

[0013] Preferably, the adjusting base is provided with a sliding rod, and a linear bearing is movably mounted on the sliding rod. The linear bearing is inserted into the positioning and fixing block. The adjusting base is also provided with a spring, one end of which is inserted into the adjusting base and the other end of which is inserted into the positioning and fixing block.

[0014] Preferably, the splitting structure includes a splitting pressure plate, a linkage plate, and a pressure head. The linkage plate is fixed to the upper end face of the splitting pressure plate. The splitting pressure plate is provided with a plurality of U-shaped adjustment holes arranged in a row. The pressure head is adjustable and fixedly installed in the U-shaped adjustment holes through a pressure head adjustment block, so that the lower end of the pressure head is located on the lower end face of the splitting pressure plate. The pressure head is distributed on the outer side of the linkage plate.

[0015] Preferably, the moving device is a moving cylinder, which is fixed on the support frame, and its output end is fixed on the split structure, and can drive the split structure to move up and down.

[0016] Preferably, a material drop box is provided on the outside of the working platform.

[0017] Preferably, the outer side of the moving device is also provided with a guide rod, one end of which passes through the cylinder fixing plate and is fixed to the linkage plate, and a guide fixing plate is fixedly installed at the upper end of the guide rod. The moving device is located in the middle of the wire fixing plate, and a bearing sleeve is also sleeved on the guide rod. The bearing sleeve is installed on the cylinder fixing plate.

[0018] This utility model of a semi-automatic glass shattering fixture has the following beneficial effects:

[0019] 1. This utility model of a semi-automatic glass cleaver mainly involves placing the laser-etched glass substrate on a work platform, adsorbing and fixing the glass substrate, and then moving the cleaver structure downwards by a moving device. This causes the pressure head on the cleaver structure to press against the waste material on the side of the glass substrate. The pressure head of the moving device applies pressure to the waste material on the side of the glass substrate, causing the waste material to be broken along the laser texture, thereby separating the waste material from the glass panel. This eliminates the need for manual breaking, avoids injury to workers caused by glass shards, effectively avoids safety hazards, and improves safety.

[0020] 2. The semi-automatic glass breaking clamp of this utility model can achieve semi-automatic separation between glass panels and waste materials. The time required to break a single glass substrate waste material is much less than the time required to break it manually, thus effectively improving work efficiency.

[0021] 3. The semi-automatic glass cleaver of this utility model uses a moving device to drive the pressure head to apply pressure to the waste material on the side of the glass substrate to cleave it. The pressure applied is more uniform than the cleaving force applied to the edge waste material when manually cleaving, which makes the crack between the glass panel and the waste material smoother and can effectively ensure the stability of the flatness of the crack of the glass panel. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall design of the semi-automatic glass cleaver of this utility model;

[0023] Figure 2 This is an exploded view of the semi-automatic glass cleaver of this utility model;

[0024] Figure 3 This is a schematic diagram of the moving device and the glass cleaver structure of the semi-automatic glass cleaver of this utility model;

[0025] Figure 4 This is an exploded view of the positioning mechanism of the semi-automatic glass breaker clamp of this utility model;

[0026] Figure 5 This is a schematic diagram of the positioning mechanism and working platform of the semi-automatic glass shattering fixture of this utility model;

[0027] Figure 6 This is an exploded view of the unloading box of the semi-automatic glass sharding fixture of this utility model.

[0028] The diagram is labeled as follows: 1. Support frame; 11. Base plate; 110. Adjustment and fixing hole; 12. Cylinder fixing plate; 13. Support column; 2. Working platform; 201. Adsorption air hole; 202. Adsorption air nozzle; 3. Positioning mechanism; 31. L-shaped positioning block; 32. Positioning fixing block; 33. Adjusting base; 34. Sliding rod; 35. Linear bearing; 36. Spring; 4. Moving device; 41. Guide rod; 42. Guide fixing plate; 43. Bearing sleeve; 5. Split structure; 51. Split pressure plate; 510. U-shaped adjustment hole; 52. Linkage plate; 53. Pressure head; 6. Drop box; 61. Front box; 62. Drawer box. Detailed Implementation

[0029] To enable those skilled in the art to better understand the technical solution of this utility model, the product of this utility model will be further described in detail below with reference to the embodiments and accompanying drawings.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] like Figure 1 and Figure 2 As shown, a semi-automatic glass shattering fixture includes a support frame 1, a working platform 2 fixedly installed on the inner bottom of the support frame 1, the working platform 2 having an adsorption function, positioning mechanisms 3 provided on both sides of the working platform 2, a moving device 4 installed on the upper part of the support frame 1, and a shattering structure 5 fixed at the output end of the moving device 4, the shattering structure 5 being located directly above the working platform 2.

[0033] It should be noted that in this embodiment, the glass substrate is placed on the working platform 2 and then fixed by adsorption. The moving device 4 then moves the cleaving structure 5 downward and applies pressure to the waste material on the side of the glass substrate through the pressure head 53 of the cleaving structure 5, thereby separating the waste material from the glass panel. The whole process does not require manual breaking, avoiding the safety hazards and inefficiency caused by manual breaking of glass, and improving the safety and work efficiency in the operation process.

[0034] like Figure 2 and Figure 3 As shown, the support frame 1 includes a base plate 11 and a cylinder fixing plate 12. A support column 13 is fixedly installed on the base plate 11, and the cylinder fixing plate 12 is fixedly installed on the upper end face of the support column 13. The working platform 2 is fixed on the base plate 11, and the moving device 4 is fixed on the cylinder fixing plate 12. Its output end passes through the cylinder fixing plate 12 to drive the split structure 5. The split structure 5 is located between the base plate 11 and the cylinder fixing plate 12. The base plate 11 is provided with a plurality of adjusted fixing holes 110 arranged in a row. The adjusted fixing holes 110 are located on both sides of the working platform 2, and the positioning mechanism 3 is detachably installed in the adjusted fixing holes 110. The working platform 2 is provided with a plurality of adsorption air holes 201, and the side of the base plate 11 is provided with adsorption air nozzles 202. The adsorption air nozzles 202 are connected to the adsorption air holes 201.

[0035] It should be noted that in this embodiment, a support base is fixedly installed on the bottom surface of the base plate 11, and support columns 13 are fixedly installed at the four corners of the base plate 11. The upper ends of the four support columns 13 are fixed to the bottom surface of the cylinder fixing plate 12. The working platform 2 is fixed to the middle of the upper end surface of the base plate 11. The adjustment fixing holes 110 are provided on both sides of the working platform 2. Positioning mechanisms 3 are provided on the left and right sides of the working platform 2. The two sets of positioning mechanisms 3 are symmetrically inserted into the adjustment fixing holes 110 by pins for positioning the glass substrate. When it is necessary to adjust the distance between the two sets of positioning mechanisms 3 according to the size of the glass substrate, the two sets of positioning mechanisms 3 can be disassembled and installed in the adjustment fixing holes at suitable positions. Within 110, this invention can meet the needs of glass substrates of different sizes, increasing its practicality. The suction nozzle 202 is installed at the end of the air duct of the base plate 11. An external suction device can be connected through the nozzle. The air duct is connected to the suction air hole 201 of the working platform 2. When the glass substrate is placed on the working platform 2, the external suction device is activated. The air between the glass substrate and the working platform 2 can be extracted through the air duct, so that the air pressure on the glass substrate is greater than the air pressure between its bottom surface and the platform. Under the action of the air pressure on the glass substrate, the glass substrate is fixed tightly to the working platform 2, thus achieving the function of fixing the glass substrate and preventing the glass substrate from moving under pressure.

[0036] like Figure 2 , Figure 4 and Figure 5 As shown, the positioning mechanism 3 includes an L-shaped positioning block 31, a positioning fixing block 32, and an adjusting base 33. The adjusting base 33 is mounted on the base plate 11 of the support frame 1. The positioning fixing block 32 is movably mounted on the adjusting base 33, and the L-shaped positioning block 31 is fixed on the positioning fixing block 32. The adjusting base 33 is provided with a sliding rod 34, and a linear bearing 35 is movably fitted on the sliding rod 34. The linear bearing 35 is inserted into the positioning fixing block 32. The adjusting base 33 is also provided with a spring 36, one end of which is inserted into the adjusting base 33, and the other end is inserted into the positioning fixing block 32.

[0037] It should be noted that in this embodiment, the adjusting base 33 is provided with a base fixing hole, a sliding rod mounting hole, and a spring mounting groove. The positioning fixing block 32 is provided with a positioning fixing hole, a bearing mounting hole, and a spring mounting groove. A pin is inserted into the base fixing hole of the adjusting base 33 and installed in the adjusting fixing hole 110 by the pin. One end of the sliding rod 34 is inserted into the sliding rod mounting hole of the adjusting base 33, and the upper part of the sliding rod 34 is movably inserted into the linear bearing 35. The linear bearing 35 is fixed in the bearing mounting hole of the positioning fixing block 32. One end of the spring 36 is inserted into the spring mounting groove of the adjusting base 33, and the other end is inserted into the spring mounting groove of the positioning fixing block 32, so that an active space is formed between the upper end of the sliding rod 34 and the inner end of the linear bearing 35. The L-shaped positioning block 31 is fixed in the positioning fixing hole of the positioning fixing block 32 by bolts. When the moving device 4 moves the splitting structure 5 downward, the L-shaped positioning block 31 can be pressed down to avoid affecting the pressure applied to the waste by the pressure head 53. After the work of splitting the waste is completed, the L-shaped positioning block 31 will be reset under the action of the spring 36.

[0038] like Figure 2 and Figure 3 As shown, the sharding structure 5 includes a sharding pressure plate 51, a linkage plate 52, and a pressure head 53. The linkage plate 52 is fixed to the upper end face of the sharding pressure plate 51. The sharding pressure plate 51 has several U-shaped adjustment holes 510 arranged in a row. The pressure head 53 is adjustablely and fixedly installed in the U-shaped adjustment holes 510 through a pressure head adjustment block, so that the lower end of the pressure head 53 is located on the lower end face of the sharding pressure plate 51. The pressure heads 53 are distributed on the outer side of the linkage plate 52. The moving device 4 adopts a moving cylinder, which is fixed on the support frame 1. Its output end is fixed on the sharding structure 5 and can drive the sharding structure 5 to move up and down. The outer side of the moving device 4 is also provided with a guide rod 41. One end of the guide rod 41 passes through the cylinder fixing plate 12 and is fixed on the linkage plate 52. The upper end of the guide rod 41 is fixedly installed with a guide fixing plate 42. The moving device 4 is located in the middle of the wire fixing plate. A bearing sleeve 43 is also sleeved on the guide rod 41. The bearing sleeve 43 is installed on the cylinder fixing plate 12.

[0039] It should be noted that in this embodiment, the linkage plate 52 is fixed to the upper middle part of the cleaving plate 51, and the U-shaped adjustment holes 510 are distributed on the four outer sides of the linkage plate 52 for fixing the pressure head 53; the pressure head adjustment block is provided with a pressure head fixing hole and an adjustment block fixing countersunk hole, and the pressure head adjustment block is fixed to the linkage plate 52 through the adjustment block fixing hole and bolts. The upper part of the pressure head 53 is provided with external threads, and the pressure head 53 is inserted into the pressure head fixing hole of the pressure head adjustment block and fixed to the pressure head adjustment block by a nut. The lower part of the pressure head 53 extends through the U-shaped adjustment hole 510 to the outside of the bottom surface of the cleaving plate 51. The U-shaped adjustment hole 510 allows the pressure head 53 to be easily adjusted according to the size of the glass substrate, so that the pressure head 53 can be adjusted according to the size of the glass substrate. The head 53 can accurately apply pressure to the waste material on the outside of the glass substrate; the movable cylinder is fixed on the cylinder fixing plate 12, and its output end is fixed on the linkage plate 52. It can drive the splitting plate 51 to move up and down through the linkage plate 52, so that the pressure head 53 can apply pressure to the waste material, thereby breaking the waste material and separating the waste material from the glass panel; the bearing sleeve 43 is fixed on the cylinder fixing plate 12, one end of the guide rod 41 passes through the bearing sleeve 43 and is fixed on the linkage plate 52, the guide rod 41 and the bearing sleeve 43 form a slidable connection, and the other end of the guide rod 41 is fixed on the guide fixing plate 42. The guide fixing plate 42 has an avoidance hole in the middle, so that the movable cylinder is located in the middle of the guide fixing plate 42.

[0040] like Figure 2 and Figure 6 As shown, a material drop box 6 is provided on the outer side of the working platform 2. The material drop box 6 includes a front box 61 and a drawer box 62. The drawer box 62 is U-shaped, and its central concave position can be just locked onto the bottom of the working platform 2. The front box 61 is convex, and its inner convex edge can be just locked onto the front of the concave position of the drawer box 62, so that the front box 61 and the drawer box 62 can form a U-shape after combination. On the one hand, it can just hold the waste material on the side. On the other hand, when it is necessary to clean up the waste material, the drawer box 62 can be pulled out directly for convenient waste cleaning.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Those skilled in the art can readily implement the present utility model according to the accompanying drawings and the above description. However, any modifications, alterations, or equivalent changes made by those skilled in the art without departing from the scope of the present utility model's technical solution, based on the disclosed technical content, are all equivalent embodiments of the present utility model. Furthermore, any equivalent changes, alterations, or evolutions made to the above embodiments based on the essential technology of the present utility model still fall within the technical solution of the present utility model.

Claims

1. A semi-automatic glass breakage clamp comprising a support frame (1), characterized in that: The support frame (1) has a fixed working platform (2) at its inner bottom. The working platform (2) has an adsorption function. The working platform (2) has positioning mechanisms (3) on both sides. The support frame (1) has a moving device (4) installed on its upper part. The output end of the moving device (4) has a split structure (5) fixed on it. The split structure (5) is located directly above the working platform (2).

2. The semi-automatic glass cleaver according to claim 1, characterized in that: The support frame (1) includes a base plate (11) and a cylinder fixing plate (12). A support column (13) is fixedly installed on the base plate (11). The cylinder fixing plate (12) is fixedly installed on the upper end face of the support column (13). The working platform (2) is fixed on the base plate (11). The moving device (4) is fixed on the cylinder fixing plate (12). Its output end passes through the cylinder fixing plate (12) to drive the split structure (5). The split structure (5) is located between the base plate (11) and the cylinder fixing plate (12).

3. The semi-automatic glass cleaver according to claim 2, characterized in that: The base plate (11) is provided with a plurality of adjustment and fixing holes (110) arranged in a row. The adjustment and fixing holes (110) are located on both sides of the working platform (2). The positioning mechanism (3) is detachably installed in the adjustment and fixing holes (110).

4. The semi-automatic glass cleaver according to claim 2, characterized in that: The working platform (2) is provided with a number of adsorption holes (201), and the bottom plate (11) is provided with adsorption nozzles (202) on the side. The adsorption nozzles (202) are connected to the adsorption holes (201).

5. The semi-automatic glass cleaver according to claim 2, characterized in that: The positioning mechanism (3) includes an L-shaped positioning block (31), a positioning fixing block (32), and an adjusting base (33). The adjusting base (33) is installed on the base plate (11) of the support frame (1). The positioning fixing block (32) is movably installed on the adjusting base (33). The L-shaped positioning block (31) is fixed on the positioning fixing block (32).

6. The semi-automatic glass cleaver according to claim 5, characterized in that: The adjusting base (33) is provided with a sliding rod (34), and a linear bearing (35) is movably mounted on the sliding rod (34). The linear bearing (35) is inserted into the positioning and fixing block (32). The adjusting base (33) is also provided with a spring (36), one end of which is inserted into the adjusting base (33) and the other end is inserted into the positioning and fixing block (32).

7. The semi-automatic glass cleaver according to claim 1, characterized in that: The split structure (5) includes a split pressure plate (51), a linkage plate (52) and a pressure head (53). The linkage plate (52) is fixed on the upper end face of the split pressure plate (51). The split pressure plate (51) is provided with a plurality of U-shaped adjustment holes (510) arranged in a row. The pressure head (53) is adjustable and fixedly installed in the U-shaped adjustment hole (510) through the pressure head (53) adjustment block, so that the lower end of the pressure head (53) is located on the lower end face of the split pressure plate (51). The pressure head (53) is distributed on the outside of the linkage plate (52).

8. The semi-automatic glass cleaver according to claim 1, characterized in that: The moving device (4) uses a moving cylinder, which is fixed on the support frame (1). Its output end is fixed on the split structure (5) and can drive the split structure (5) to move up and down.

9. The semi-automatic glass cleaver according to claim 1, characterized in that: The work platform (2) is provided with a material drop box (6) on its outer side.

10. The semi-automatic glass cleaver according to claim 1, characterized in that: The outer side of the moving device (4) is also provided with a guide rod (41). One end of the guide rod (41) passes through the cylinder fixing plate (12) and is fixed on the linkage plate (52). The upper end of the guide rod (41) is fixedly installed with a guide fixing plate (42). The moving device (4) is located in the middle of the wire fixing plate. The guide rod (41) is also fitted with a bearing sleeve (43). The bearing sleeve (43) is installed on the cylinder fixing plate (12).

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