A comprehensive six-sided detection device

Abstract

This utility model relates to the field of testing equipment technology, and in particular to an all-round six-sided testing device, including a testing box, a box cover, a first image detection module, and a second image detection module. An adjustment component is fixedly connected to the inside of the testing box by bolts, and a flipping mechanism is fixedly installed inside the testing box. The adjustment component includes a sliding frame, a first motor is fixedly installed inside the sliding frame, a first threaded rod is rotatably connected inside the sliding frame, a sliding frame is slidably connected inside the sliding frame, a second motor is installed inside the sliding frame, and a vertical rod is fixedly connected inside the sliding frame. In this utility model, the device can accurately perform all-round and multi-angle testing of the workpiece, and the image comparison mechanism achieved by flipping can effectively distinguish between real defects and non-defect features, and perform secondary verification of some features that are difficult to judge directly, effectively reducing misjudgments caused by factors such as light and angle.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically to an all-round hexahedral testing device. Background Technology

[0002] The all-around six-sided inspection equipment is a highly efficient and accurate quality inspection tool. Its core function is to simultaneously and comprehensively inspect all six sides (top, bottom, left, right, front, and back) of a product. This equipment plays a vital role in modern industrial production, ensuring the stability and reliability of product quality.

[0003] When working, the all-round six-sided inspection equipment uses multiple high-precision cameras that are precisely arranged to capture images of each side of the product. After the camera captures the image, the image processing algorithm inside the equipment will perform in-depth analysis and processing on these images. By comparing the preset standard image with the actual captured image, these algorithms can quickly identify various defects on the product surface, including scratches, stains, deformation, uneven color, etc.

[0004] When multiple cameras in an all-around hexahedron detection device are used to capture images, the brightness or contrast of the captured images may vary due to differences in angle and lighting. This can lead to misjudgment or missed detection by the image processing algorithm, thus affecting the accuracy and reliability of the detection results. Therefore, an all-around hexahedron detection device is proposed to address the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an all-around six-sided detection device to solve the problem that inconsistent brightness or contrast in the captured images due to angle and lighting conditions can lead to misjudgment or missed detection by the image processing algorithm, thereby affecting the accuracy and reliability of the detection results.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A comprehensive six-sided detection device includes a detection box, a box cover, a first image detection module, and a second image detection module. An adjustment assembly is bolted to the inside of the detection box. A flipping mechanism is fixedly installed inside the detection box. The adjustment assembly includes a sliding frame. A first motor is fixedly installed inside the sliding frame. A first threaded rod is rotatably connected to the inside of the sliding frame. A sliding frame is slidably connected to the inside of the sliding frame. A second motor is installed inside the sliding frame. A vertical rod is fixedly connected to the inside of the sliding frame. One end of the main shaft of the second motor is fixedly connected to a... The vertical rod has a slidable limit moving seat on its outer side. A third image detection module is fixedly installed on one side of the limit moving seat. The flipping mechanism includes a grooved plate. A slide rail is fixedly connected to one side of the grooved plate. A sliding seat is slidably connected to the outer side. A limit groove is formed on the inner side of the grooved plate. A fixed seat is fixedly connected to one side of the sliding seat by bolts. A rotating handle is rotatably connected to the inner side of the fixed seat. A limit sliding column is installed on the inner side of the rotating handle. A mounting base is fixedly connected to one end of the rotating handle. A flipping component is fixedly connected to one side of the mounting base by bolts.

[0008] As a further optimization of this utility model, two of each of the first and second image detection modules are provided. The two first image detection modules are parallel to each other, and the two second image detection modules are parallel to each other. Two adjustment components are provided, and the two adjustment components are symmetrically distributed inside the detection box.

[0009] As a further optimization of this utility model, the first motor spindle is fixedly connected to a first threaded rod at one end, the outer side of the first threaded rod is spirally fitted with the inner side of the sliding frame, and the outer side of the sliding frame is tightly fitted with the inner side of the sliding frame.

[0010] As a further optimization of this utility model, the included angle between the vertical rod and the sliding frame is 90°, and there are two vertical rods, which are symmetrically distributed on both sides of the second threaded rod. The outer side of the second threaded rod is spirally fitted with the inner side of the limiting moving seat.

[0011] As a further optimization of this utility model, the limiting sliding column slides inside the limiting groove, the rotating handle is composed of a cylindrical section and a rectangular section, and the projection of the rotating handle in the vertical direction is "L" shaped.

[0012] As a further optimization of this utility model, the flipping component includes an electrically controlled clamping block, a gripper slidably connected to the inner side of the electrically controlled clamping block, a transparent glass plate fixedly connected to one side of the gripper, a placement groove being opened on the inner side of the transparent glass plate, and a fourth image detection module fixedly connected to one side of the electrically controlled clamping block.

[0013] As a further optimization of this utility model, two transparent glass plates are provided, which are symmetrically distributed. The number of placement slots corresponds to the number of transparent glass plates, and the electrically controlled clamping block and the rotating handle are on the same axis.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the adjustment components and flipping mechanism enable the device to accurately inspect the workpiece from all directions and multiple angles. The image comparison mechanism achieved through flipping can effectively distinguish between real defects and non-defect features, and perform secondary verification on some features that are difficult to judge directly. This effectively reduces misjudgments caused by factors such as light and angle, and improves the accuracy of the inspection. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the flipping mechanism of this utility model;

[0020] Figure 5 This is an exploded view of the flipping mechanism of this utility model;

[0021] Figure 6 This is a schematic diagram of the flipping component structure of this utility model.

[0022] In the diagram: 1. Detection box; 2. Box lid; 3. First image detection module; 4. Second image detection module;

[0023] 5. Adjustment component; 51. Sliding frame; 52. First motor; 53. First threaded rod; 54. Sliding frame; 55. Second motor; 56. Vertical rod; 57. Second threaded rod; 58. Limiting moving seat; 59. Third image detection module;

[0024] 6. Flipping mechanism; 61. Grooved plate; 62. Slide rail; 63. Sliding seat; 64. Limiting groove; 65. Fixed seat; 66. Rotating handle; 67. Limiting sliding column; 68. Mounting seat; 69. Flipping assembly; 691. Electrically controlled clamping block; 692. Gripper; 693. Transparent glass plate; 694. Placement groove; 695. Fourth image detection module. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0027] Please see Figure 1-6 This utility model provides a technical solution:

[0028] An all-around six-sided detection device includes a detection box 1, a box cover 2, a first image detection module 3, and a second image detection module 4. An adjustment assembly 5 is bolted to the inside of the detection box 1. A flipping mechanism 6 is fixedly installed inside the detection box 1. The adjustment assembly 5 includes a sliding frame 51, a first motor 52 fixedly installed inside the sliding frame 51, a first threaded rod 53 rotatably connected to the inside of the sliding frame 51, a sliding frame 54 slidably connected to the inside of the sliding frame 51, a second motor 55 installed inside the sliding frame 54, a vertical rod 56 fixedly connected to the inside of the sliding frame 54, and a second threaded rod 56 fixedly connected to one end of the main shaft of the second motor 55. The rod 57 and the vertical rod 56 are slidably connected to a limit moving seat 58 on the outside. A third image detection module 59 is fixedly installed on one side of the limit moving seat 58. The flipping mechanism 6 includes a grooved plate 61. A slide rail 62 is fixedly connected to one side of the grooved plate 61. A sliding seat 63 is slidably connected to the outside. A limit groove 64 is opened on the inner side of the grooved plate 61. A fixed seat 65 is fixedly connected to one side of the sliding seat 63 by bolts. A rotating handle 66 is rotatably connected to the inner side of the fixed seat 65. A limit sliding column 67 is installed on the inner side of the rotating handle 66. A mounting seat 68 is fixedly connected to one end of the rotating handle 66. A flipping component 69 is fixedly connected to one side of the mounting seat 68 by bolts.

[0029] As a further implementation of this solution, two first image detection modules 3 and two second image detection modules 4 are provided. The two first image detection modules 3 are parallel to each other, and the two second image detection modules 4 are parallel to each other. Two adjustment components 5 are provided, and the two adjustment components 5 are symmetrically distributed inside the detection box 1. This setting can accurately capture images of each surface of the product, ensuring that the captured images can cover each surface of the product and reducing image acquisition errors caused by angle issues.

[0030] As a further implementation of this solution, a first threaded rod 53 is fixedly connected to one end of the main shaft of the first motor 52. The outer side of the first threaded rod 53 is spirally fitted with the inner side of the sliding frame 54, and the outer side of the sliding frame 54 is tightly fitted with the inner side of the sliding frame 51. This design ensures the stability and guidance of the sliding frame 54 during its movement inside the sliding frame 51.

[0031] As a further implementation of this solution, the included angle between the vertical rod 56 and the sliding frame 54 is 90°. There are two vertical rods 56, which are symmetrically distributed on both sides of the second threaded rod 57. The outer side of the second threaded rod 57 is spirally fitted with the inner side of the limiting moving seat 58. The vertical rods 56 and the second threaded rod 57 play a guiding and supporting role, ensuring that the limiting moving seat 58 maintains a straight line when moving along the second threaded rod 57, and preventing the third image detection module 59 from tilting.

[0032] As a further implementation of this solution, the limiting sliding column 67 slides inside the limiting groove 64, and the rotating handle 66 is composed of a cylindrical section and a rectangular section. The projection of the rotating handle 66 in the vertical direction is "L" shaped. This arrangement allows the limiting sliding column 67 to drive the rotating handle 66 to rotate smoothly, thereby improving the transmission effect between components.

[0033] As a further implementation of this solution, the flipping assembly 69 includes an electrically controlled clamping block 691. A gripper 692 is slidably connected to the inner side of the electrically controlled clamping block 691. A transparent glass plate 693 is fixedly connected to one side of the gripper 692. A placement groove 694 is opened on the inner side of the transparent glass plate 693. A fourth image detection module 695 is fixedly connected to one side of the electrically controlled clamping block 691. There are two transparent glass plates 693, which are symmetrically distributed. The number of placement grooves 694 corresponds to the number of transparent glass plates 693. The electrically controlled clamping block 691 and the rotating handle 66 are on the same axis. This arrangement helps the workpiece maintain balance and stability during the flipping process. At the same time, the transparent glass plate 693 is used to support the workpiece to be flipped, allowing the fourth image detection module 695 to perform image detection on the workpiece through it.

[0034] Workflow: When using this omnidirectional hexahedral inspection equipment, the workpiece to be inspected is placed in the placement slot 694. Then, the control panel on the inspection box 1 controls the electrically controlled clamping block 691 to move the gripper 692. When the gripper 692 moves, it will clamp the fixedly connected transparent glass plate 693, thereby achieving the effect of fixing the workpiece. The fourth image inspection module 695 will take a picture of one side of the workpiece. Then, by controlling the sliding seat 63 to slide outside the slide rail 62, the relative position of the fixed seat 65 and the grooved plate 61 will change. While the fixed seat 65 moves, the limiting sliding post 67 will slide inside the limiting groove 64. The limiting groove 64 restricts the limiting sliding post 67, causing the limiting sliding post 67 to drive the rotating handle 66 to rotate. When the rotating handle 66 rotates, it will drive the mounting seat 68 fixedly connected at one end to rotate. The rotation of the mounting seat 68 will drive the flipping component 69 to flip. At the same time, the workpiece in the placement slot 694 will also flip, so that the first image inspection module 3 and the second Image detection module 4 can simultaneously acquire images from both the top and bottom sides of the workpiece. Simultaneously, due to the length limitation of the limiting groove 64, when the first image detection module 3 and the second image detection module 4 are taking pictures of the workpiece, the third image detection module 59 can also acquire images from the side of the workpiece. By activating the first motor 52, the first motor 52 drives the first threaded rod 53 to rotate inside the sliding frame 51. The first threaded rod 53 restricts the sliding frame 54, allowing the sliding frame 54 to slide inside the sliding frame 51, thereby changing the relative position between the second motor 55 and the sliding frame 51. By activating the second motor 55, the second motor 55 drives the second threaded rod 57 to rotate. The vertical rod 56 restricts the limiting moving seat 58, allowing the limiting moving seat 58 to slide up and down. This allows for rapid changes in the shooting angle of the third image detection module 59. Through multi-angle adjustment and the acquisition of different images, the accuracy and reliability of the detection results can be greatly improved.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-hemisphere detection device, comprising a detection box (1), a box cover (2), a first image detection module (3) and a second image detection module (4), characterized in that: An adjustment assembly (5) is fixedly connected to the inside of the testing box (1) by bolts, and a flipping mechanism (6) is fixedly installed inside the testing box (1); The adjustment component (5) includes a sliding frame (51), a first motor (52) is fixedly installed inside the sliding frame (51), a first threaded rod (53) is rotatably connected inside the sliding frame (51), a sliding frame (54) is slidably connected inside the sliding frame (51), a second motor (55) is installed inside the sliding frame (54), a vertical rod (56) is fixedly connected inside the sliding frame (54), a second threaded rod (57) is fixedly connected to one end of the main shaft of the second motor (55), a limit moving seat (58) is slidably connected to the outside of the vertical rod (56), and a third image detection module (59) is fixedly installed on one side of the limit moving seat (58); The flipping mechanism (6) includes a grooved plate (61), a slide rail (62) is fixedly connected to one side of the grooved plate (61), a sliding seat (63) is slidably connected to the outer side, a limit groove (64) is opened on the inner side of the grooved plate (61), a fixed seat (65) is fixedly connected to one side of the sliding seat (63) by bolts, a rotating handle (66) is rotatably connected to the inner side of the fixed seat (65), a limit sliding column (67) is installed on the inner side of the rotating handle (66), a mounting seat (68) is fixedly connected to one end of the rotating handle (66), and a flipping component (69) is fixedly connected to one side of the mounting seat (68) by bolts.

2. A full-hemisphere six-faced inspection apparatus according to claim 1, characterized by: There are two of the first image detection module (3) and the second image detection module (4). The two first image detection modules (3) are parallel to each other, and the two second image detection modules (4) are parallel to each other. There are two adjustment components (5). The two adjustment components (5) are symmetrically distributed inside the detection box (1).

3. The omni-directional hexapod inspection apparatus of claim 1, wherein: The first motor (52) has a first threaded rod (53) fixedly connected to one end of its main shaft. The outer side of the first threaded rod (53) is spirally fitted with the inner side of the sliding frame (54), and the outer side of the sliding frame (54) is tightly fitted with the inner side of the sliding frame (51).

4. The all-around hexahedral detection device according to claim 1, characterized in that: The included angle between the vertical rod (56) and the sliding frame (54) is 90°. There are two vertical rods (56), which are symmetrically distributed on both sides of the second threaded rod (57). The outer side of the second threaded rod (57) is spirally fitted with the inner side of the limiting moving seat (58).

5. The all-around hexahedral detection device according to claim 1, characterized in that: The limiting sliding column (67) slides inside the limiting groove (64), and the rotating handle (66) is composed of a cylindrical body and a rectangular body. The projection of the rotating handle (66) in the vertical direction is "L" shaped.

6. The all-around hexahedral detection device according to claim 1, characterized in that: The flipping assembly (69) includes an electrically controlled clamping block (691), a gripper (692) is slidably connected to the inner side of the electrically controlled clamping block (691), a transparent glass plate (693) is fixedly connected to one side of the gripper (692), a placement groove (694) is opened on the inner side of the transparent glass plate (693), and a fourth image detection module (695) is fixedly connected to one side of the electrically controlled clamping block (691).

7. The all-around hexahedral detection device according to claim 6, characterized in that: Two transparent glass plates (693) are provided, and the two transparent glass plates (693) are symmetrically distributed. The number of placement slots (694) corresponds to the number of transparent glass plates (693). The electrically controlled clamping block (691) and the rotating handle (66) are on the same axis.

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