Strip steel surface defect detection device
Patent Information
- Application Number
- CN202521962777.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]现有技术在检测时,通常将带钢平整放置在工作台上,然后上方高清摄像头进行采集,但由于不具有对带钢表面清洁的功能,当带钢表面沾附杂质灰尘可能会影响检测效果,而且不具有对带钢翻面的功能,当需要检测另一面时,需要人工翻面,不够便捷
本实用新型通过转动丝杆,可使滑座滑动,滑座带的气箱移动时高压喷嘴移动,启动高压气泵,可使高压喷嘴喷气,高压喷嘴即可将带钢表面杂质灰尘吹走,方便摄像头检测,可提高检测效果,带钢被压板压紧在滑槽内,当需要检测带钢另一面时,驱动电机带动夹持板转动180度,可自动对带钢翻面,无需人工翻面,更加便捷。
Smart Images

Figure CN224651228U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of strip steel technology, specifically to a strip steel surface defect detection device. Background Technology
[0002] Plate-shaped strip steel is a type of steel product with a plate-like shape. It is a special type of strip steel. In order to ensure product quality, the surface of the strip steel will be inspected.
[0003] Inspection methods generally include manual visual inspection and optical inspection. Optical inspection involves using a camera to capture images of the steel strip surface, and then using image processing algorithms to analyze and process the images to identify various surface defects.
[0004] In existing technologies, the strip steel is usually placed flat on a workbench during inspection, and then a high-definition camera above it takes pictures. However, since it does not have the function of cleaning the surface of the strip steel, when the surface of the strip steel is covered with impurities and dust, it may affect the inspection results. Moreover, it does not have the function of flipping the strip steel, so when it is necessary to inspect the other side, it needs to be flipped manually, which is not convenient.
[0005] Therefore, this utility model designs a strip steel surface defect detection device to solve the problems existing in the prior art. Utility Model Content
[0006] The purpose of this invention is to provide a strip steel surface defect detection device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a strip steel surface defect detection device, comprising: a base, a clamping assembly on the top of the base, a bracket installed at the middle of one end of the top of the base, a detection assembly on the bracket, an elongated groove at the middle of one end of the bracket, a lead screw rotatably installed in the elongated groove, a slide block slidably installed on the outer wall of the lead screw via a thread, an air box installed at one end of the slide block, a plurality of high-pressure nozzles inclined downward on one side of the air box, and a high-pressure air pump connected to the air box on the bracket. Rotating the lead screw allows the slide block to slide, and when the air box on the slide block moves, the high-pressure nozzles move. Activating the high-pressure air pump causes the high-pressure nozzles to spray air, which blows away impurities and dust on the strip steel surface, facilitating camera detection and improving the detection effect.
[0008] Preferably, the clamping assembly includes two upright plates, which are respectively installed on the top two sides of the base. A clamping electric push rod is installed on the upright plate, and the output end of the clamping electric push rod is connected to a moving plate. A drive motor is installed on the moving plate, and the output end of the drive motor is connected to a clamping plate. A sliding groove is opened on one side of the clamping plate, and a clamping electric push rod is installed on the top of the clamping plate. The output end of the clamping electric push rod passes through the sliding groove and is fitted with a pressure plate. The strip steel is pressed tightly in the sliding groove by the pressure plate. When it is necessary to inspect the other side of the strip steel, the drive motor drives the clamping plate to rotate 180 degrees, which can automatically flip the strip steel without manual flipping, making it more convenient.
[0009] Preferably, the bottom of the movable plate is provided with several rollers, which are rotatably connected to the base. When the movable plate moves, the rollers roll on the base, which can reduce the frictional resistance of the movable plate.
[0010] Preferably, the inner wall of the chute and the bottom of the pressure plate are provided with a rubber layer, which can protect the surface of the strip steel.
[0011] Preferably, the detection component includes an electric cylinder mounted on the top of the bracket. The output end of the electric cylinder is connected to a connecting plate, and a camera is installed at the bottom center of the connecting plate. The bracket is equipped with a main unit, and the height of the camera can be adjusted by raising and lowering the connecting plate driven by the electric cylinder, which facilitates adjusting the distance between the camera and the strip.
[0012] Preferably, the bottom of the connecting plate is equipped with lights around its perimeter, which can increase brightness and improve the camera's image capture effect.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention allows the slide block to slide by rotating the lead screw. As the air box on the slide block moves, the high-pressure nozzle moves as well. Activating the high-pressure air pump causes the high-pressure nozzle to spray air, which blows away impurities and dust from the surface of the strip steel, facilitating camera inspection and improving the inspection effect. The strip steel is pressed tightly into the slide groove by the pressure plate. When it is necessary to inspect the other side of the strip steel, the drive motor drives the clamping plate to rotate 180 degrees, which can automatically flip the strip steel without manual flipping, making it more convenient. Attached Figure Description
[0014] Figure 1 This is a front view schematic diagram of the present invention; Figure 2 This is a bottom view of the present invention; Figure 3 This is a schematic diagram of the clamping component structure of this utility model.
[0015] In the diagram: 1. Base; 2. Clamping assembly; 3. Bracket; 4. Detection assembly; 5. Long groove; 6. Lead screw; 7. Slide; 8. Air box; 9. High-pressure nozzle; 10. High-pressure air pump; 201. Vertical plate; 202. Clamping electric push rod one; 203. Moving plate; 204. Drive motor; 205. Clamping plate; 206. Slide groove; 207. Clamping electric push rod two; 208. Pressure plate; 209. Roller; 401. Electric cylinder; 402. Connecting plate; 403. Camera; 404. Main unit; 405. Lighting lamp. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3 An embodiment of this utility model provides a strip steel surface defect detection device, comprising: a base 1, a clamping assembly 2 on the top of the base 1, a bracket 3 installed at the middle of one end of the top of the base 1, a detection assembly 4 on the bracket 3, a long groove 5 opened at the middle of one end of the bracket 3, a lead screw 6 rotatably installed in the long groove 5, a slide block 7 slidably installed on the outer side wall of the lead screw 6 through a thread, an air box 8 installed at one end of the slide block 7, a plurality of high-pressure nozzles 9 inclined downward on one side of the air box 8, a high-pressure air pump 10 connected to the air box 8 on the bracket 3, the high-pressure air pump 10 and the air box 8 being connected through a hose, one side of the lead screw 6 being connected to the output end of a servo motor, a guide roller installed in the long groove 5, and the slide block 7 and the guide rod being slidably connected.
[0018] Please see Figure 1-3 In this embodiment: the clamping assembly 2 includes two upright plates 201, which are respectively installed on the top sides of the base 1. A clamping electric push rod 202 is installed on the upright plate 201. The output end of the clamping electric push rod 202 is connected to a moving plate 203. A drive motor 204 is installed on the moving plate 203. The output end of the drive motor 204 is connected to a clamping plate 205. A sliding groove 206 is opened on one side of the clamping plate 205. A clamping electric push rod 207 is installed on the top of the clamping plate 205. The output end of the clamping electric push rod 207 passes through the sliding groove 206 and is fitted with a pressure plate 208.
[0019] Please see Figure 1-3 In this embodiment: the bottom of the movable plate 203 is provided with several rollers 209, and the rollers 209 are tactilely connected to the base 1.
[0020] Please see Figure 1-3 In this embodiment, the inner wall of the chute 206 and the bottom of the pressure plate 208 are both provided with rubber layers.
[0021] Please see Figure 1-3 In this embodiment: the detection component 4 includes an electric cylinder 401, which is mounted on the top of the bracket 3. The output end of the electric cylinder 401 is connected to a connecting plate 402. A camera 403 is installed at the bottom center of the connecting plate 402. The bracket 3 is equipped with a host 404.
[0022] Please see Figure 1-3 In this embodiment: lighting lamps 405 are provided around the bottom of the connecting plate 402.
[0023] Working principle: The two sides of the strip steel are placed in the slide groove 206 respectively. Then, the pressure plate 208 of the clamping electric push rod 207 is lowered to press the two sides of the strip steel. The moving plate 203 of the clamping electric push rod 202 moves to tighten the strip steel. The camera 403 takes pictures of the surface of the strip steel and transmits them to the host 404 for display. Before the inspection, the lead screw 6 rotates to move the slide 7 and the air box 8 of the strip. The high-pressure air pump 10 is started, and the high-pressure nozzle 9 blows air through the air box 8. The high-pressure nozzle 9 blows air onto the surface of the strip steel to blow away impurities and dust, improving the acquisition effect of the camera 403. After one side of the strip steel is inspected, the clamping plate 205 of the drive motor 204 rotates 180 degrees to flip the strip steel. The above steps are repeated to inspect the other side of the strip steel. The contents not described in detail in this instruction are existing technologies known to those skilled in the art.
[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A strip steel surface defect detection device, comprising: The base is characterized in that: a clamping assembly is provided on the top of the base, a bracket is installed at the middle of one end of the top of the base, a detection assembly is provided on the bracket, an elongated groove is opened at the middle of one end of the bracket, a lead screw is rotatably installed in the elongated groove, a slide is slidably installed on the outer wall of the lead screw through a thread, an air box is installed at one end of the slide, a plurality of high-pressure nozzles are arranged at a downward tilt on one side of the air box, and a high-pressure air pump communicating with the air box is provided on the bracket.
2. The strip steel surface defect detection equipment as described in claim 1, characterized in that: The clamping assembly includes two upright plates, which are respectively installed on the top sides of the base. A clamping electric push rod one is installed on the upright plate. The output end of the clamping electric push rod one is connected to a moving plate. A drive motor is installed on the moving plate. The output end of the drive motor is connected to the clamping plate. A sliding groove is opened on one side of the clamping plate. A clamping electric push rod two is installed on the top of the clamping plate. The output end of the clamping electric push rod two passes through the sliding groove and is fitted with a pressure plate.
3. The strip steel surface defect detection equipment as described in claim 2, characterized in that: The bottom of the movable plate is provided with several rollers, which are rotatably connected to the base.
4. The strip steel surface defect detection equipment as described in claim 2, characterized in that: The inner wall of the chute and the bottom of the pressure plate are both provided with a rubber layer.
5. The strip steel surface defect detection equipment as described in claim 1, characterized in that: The detection component includes an electric cylinder, which is mounted on the top of the bracket. The output end of the electric cylinder is connected to a connecting plate, and a camera is installed at the bottom center of the connecting plate. The bracket is equipped with a main unit.
6. The strip steel surface defect detection equipment as described in claim 5, characterized in that: The bottom of the connecting plate is equipped with lighting lights all around.