A cleaning system with filtration
By designing a cleaning system with filtration, utilizing the water storage chamber, baffles, and filter bags inside the tank, the pulp molding industry's needs for water filtration and water pressure boosting were met. This solved the problems of high energy consumption and easy equipment failure in existing technologies, and improved production efficiency and equipment stability.
Patent Information
- Application Number
- CN202522031263.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-22
AI Technical Summary
Existing technologies cannot simultaneously meet the needs of the pulp molding industry for water filtration and water pressure boosting, resulting in high energy consumption, frequent malfunctions, and disruption to normal production.
A cleaning system with filtration was designed, including a tank, a water storage chamber, a baffle plate, and filter bags. Water filtration and pressurization are achieved through an inlet pipe and a delivery pump. High-pressure water flow is output using multiple sets of filter bags and a pressure relief pipe to meet the needs of efficient filtration and cleaning.
It achieves rapid and efficient filtration and pressurization of water flow, reduces energy consumption, improves the quality of production water and equipment stability, and avoids equipment failure.
Smart Images

Figure CN224672201U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of water flow filtration and cleaning technology, specifically a cleaning system with filtration. Background Technology
[0002] The pulp molding industry has requirements for water resources in terms of both water quality and water pressure: on the one hand, as a medium for pulp breaking down, diluting and transporting, the production water needs to be filtered to ensure water quality and avoid impurities affecting product quality; on the other hand, mold cleaning requires the use of high-pressure water to remove fiber residue, which has high requirements for water pressure.
[0003] Currently, pre-filtration devices are commonly used to ensure water quality, but they suffer from problems such as low flow rate and poor effect, often requiring the addition of water storage equipment, which increases energy consumption. Mold cleaning usually uses external cleaning machines or other equipment with booster pumps. Such equipment generates a large amount of electricity and is prone to malfunctions such as pump head blockage and motor burnout, and cannot simultaneously meet the needs of filtration and boosting, affecting normal use during production. Utility Model Content
[0004] To address the problem that existing technologies cannot simultaneously meet the requirements of filtration and pressurization, this utility model provides a cleaning system with filtration.
[0005] Therefore, the specific technical solution adopted by this utility model is as follows: This utility model provides a cleaning system with filtration, characterized in that it includes: The tank has a top cover with a pressure relief pipe connected to a cleaning pipe, which is equipped with a water gun. A support is fixed at the bottom of the tank. Inside the tank is a water storage chamber with a baffle plate fixed at the top. An inlet pipe is fixed to the outer wall of the tank, connecting the outside of the tank to the top of the baffle plate. The baffle plate has multiple sets of mounting holes connecting to the water storage chamber, each containing a filter bag with filter holes. An outlet pipe connecting to the water storage chamber is located at the bottom of the tank. A locking unit is also provided on the tank. A water delivery pipe is connected to one end of the inlet pipe outside the tank, and a delivery pump is installed on the delivery pipe.
[0006] Preferably, the locking unit includes a rod and a locking seat. Locking seats are fixedly provided on both the tank body and the top cover. The locking seat on the top cover has a through hole, and the locking seat on the tank body has a threaded hole aligned with the through hole. The bottom of the rod has a threaded section that matches the threaded hole. The rod passes through the through hole and is inserted into the threaded hole.
[0007] Preferably, two sets of fixed seats are fixedly provided at intervals along the vertical direction on the outer wall of the tank, and a balance bar is fixedly provided on the fixed seat. One end of the top cover is rotatably connected to the top of the balance bar.
[0008] Preferably, the top cover is equipped with a pressure gauge and a pressure relief valve, with the pressure relief valve fixedly mounted on the pressure relief pipe.
[0009] Preferably, a sealing ring is provided on the top of the tank.
[0010] Preferably, the partition has a threaded section on the outer edge of the top of the mounting hole, and a pressure cap is provided on the top of the partition. The pressure cap is fitted onto the threaded section at the top of the mounting hole, and the bottom of the pressure cap abuts against the filter bag.
[0011] Preferably, the locking seats are in multiple sets and arranged at intervals along the circumference of the tank.
[0012] Preferably, the outlet pipe is connected to a drain pipe at one end outside the tank body, and a circulation pipe is also provided on the outside of the tank body, with the two ends of the circulation pipe connected to the water supply pipe and the drain pipe, respectively.
[0013] The advantages of adopting the above technical solution are: This utility model includes a tank body with a water storage chamber inside. A partition is fixedly installed on the top of the water storage chamber. The partition has multiple sets of mounting holes that connect to the water storage chamber. Filter bags are installed in the mounting holes. Water from the pipeline is transported by a pump and enters the tank body through the inlet pipe. The filter holes on the filter bags filter the water flow and reduce its permeability, thereby pressurizing the water flow on the partition. High-pressure water can be output through the pressure relief pipe on the top cover, and filtered water can be output through the water storage pipe at the bottom of the tank body, thus ensuring both filtration and pressurization of the water flow. By setting multiple sets of filter bags, the water flow can be filtered quickly and efficiently with high filtration accuracy, ensuring water demand. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 A schematic diagram of the structure of this utility model is shown; Figure 2 A partial cross-sectional view of the present invention is shown; Figure 3 A partial cross-sectional view of the present invention is shown; Figure 4 A schematic diagram showing the direction of water flow according to this invention is provided.
[0016] The components are as follows: 1. Tank body; 11. Support; 12. Water storage chamber; 13. Water outlet pipe; 14. Fixing seat; 15. Sealing ring; 2. Top cover; 21. Balance bar; 22. Handle; 3. Partition plate; 31. Compression cover; 4. Filter bag; 5. Water inlet pipe; 6. Pressure gauge; 61. Pressure relief pipe; 7. Locking seat; 8. Insert rod; 100. Pipeline inlet; 101. Water delivery pipe; 102. Drain pipe; 103. Drain valve; 104. Transfer pump; 105. Circulation pipe; 106. Two-way valve; 107. Filtered water outlet. Detailed Implementation
[0017] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0018] like Figure 1-4 As shown in the figure, this utility model embodiment discloses a cleaning system with filtration, including a tank 1, a top cover 2 on the top of the tank 1, a pressure relief pipe 61 on the top cover 2, a cleaning pipe connected to the pressure relief pipe 61, a water gun installed on the cleaning pipe, a bracket 11 fixedly installed at the bottom of the tank 1, a water storage chamber 12 inside the tank 1, a partition 3 fixedly installed at the top of the water storage chamber 12 on the tank 1, a water inlet pipe 5 fixedly installed on the outer wall of the tank 1, the two ends of the water inlet pipe 5 connecting the outside of the tank 1 and the top of the partition 3, multiple sets of mounting holes connected to the water storage chamber 12 are provided on the partition 3 at intervals, filter bags 4 are installed in the mounting holes, the filter bags 4 are provided with filter holes, a water outlet pipe 13 connected to the water storage chamber 12 is provided at the bottom of the tank 1, and a locking unit is provided on the tank 1.
[0019] In this embodiment, the locking unit includes a rod 8 and a locking seat 7. Locking seats 7 are fixedly installed on both the tank body 1 and the top cover 2. The locking seat 7 on the top cover 2 has a through hole, and the locking seat 7 on the tank body 1 has a threaded hole aligned with the through hole. The bottom of the rod 8 has a threaded section that matches the threaded hole. The rod 8 passes through the through hole and is inserted into the threaded hole. When connecting and locking the top cover 2 and the tank body 1, the operator fastens the top cover 2 onto the top of the tank body 1, aligning the top cover 2 and the locking seat 7 on the tank body 1. Then, the rod 8 is vertically inserted along the through hole on the top cover 2. The rod 8 is then threadedly connected to the locking seat 7 on the tank body 1, so that the top of the rod 8 abuts against the locking seat 7 on the top cover 2 and locks it, thereby ensuring the stability of the connection between the top cover 2 and the tank body 1.
[0020] In this embodiment, two sets of fixed seats 14 are fixedly arranged at intervals along the vertical direction on the outer wall of the tank body 1. A balance bar 21 is fixedly arranged on the fixed seat 14, and a handle 22 is fixedly arranged on the top cover 2. One end of the top cover 2 is rotatably connected to the top of the balance bar 21. The operator opens the top cover 2 by using the handle 22 on the top cover 2, so that the top cover 2 can be rotated open along the top of the balance bar 21. The operation is convenient, and at the same time, the docking accuracy of the top cover 2 and the tank body 1 is ensured when they are closed.
[0021] In this embodiment, a pressure gauge 6 and a pressure relief valve are provided on the top cover 2. The pressure relief valve is fixedly installed on the pressure relief pipe 61. The pressure gauge 6 is installed on the top cover 2 so that the staff can monitor the pressure inside the tank 1 according to the pressure gauge 6, and ensure that the pressure inside the tank 1 is in a suitable range (usually 0.4~1.0MPa) during the cleaning operation.
[0022] In this embodiment, a sealing ring 15 is provided on the top of the tank body 1. When the top cover 2 is connected and locked to the tank body 1, the sealing ring 15 is squeezed. The sealing ring 15 improves the sealing performance when the top cover 2 is locked to the tank body 1, and prevents water leakage.
[0023] In this embodiment, the partition 3 has a threaded section on the outer edge of the top of the mounting hole, and a clamping cap 31 is provided on the top of the partition 3. The clamping cap 31 is fitted onto the threaded section at the top of the mounting hole, and the bottom of the clamping cap 31 abuts against the filter bag 4. The open end of the filter bag 4 has a mounting ring. The mounting ring at the open end of the filter bag 4 is abutted against the outer edge of the opening of the mounting hole, and then the clamping cap 31 is threaded onto the mounting hole, thereby clamping the filter bag 4 to ensure its stability and prevent it from loosening. At the same time, by removing the clamping cap 31, the filter bag 4 can be quickly removed and cleaned, ensuring the cleanliness of the filter bag 4.
[0024] In this embodiment, there are multiple sets of locking seats 7 arranged at intervals around the circumference of the tank body 1. The multiple sets of locking seats 7 and the insert rods 8 can connect and lock the tank body 1 and the top cover 2 at multiple points, ensuring the stability of the connection between the tank body 1 and the top cover 2.
[0025] In this embodiment, the water inlet pipe 5 is connected to a water delivery pipe 101 at one end outside the tank body 1. A delivery pump 104 is installed on the water delivery pipe 101. The water outlet pipe 13 is connected to a drain pipe 102 at one end outside the tank body 1. A circulation pipe 105 is also provided on the outside of the tank body 1. The two ends of the circulation pipe 105 are connected to the water delivery pipe 101 and the drain pipe 102, respectively.
[0026] As shown in the attached diagram of the instruction manual. Figure 4As shown, in this embodiment, when water is introduced into the tank 1 through the inlet pipe 5 via the water supply pipe 101 at the pipeline inlet 100, and when the filtered water is discharged through the outlet pipe 107 on the outlet pipe 13 via the drain pipe 102 for production use, the drain pipe 102 and the water supply pipe 101 are connected by a circulation pipe 105. A delivery pump 104 is connected to the water supply pipe 101, which can quickly inject water. Furthermore, the water in the drain pipe 102 can flow back into the water supply pipe 101 through the circulation pipe 105. The circulating system achieves multiple filtrations of the water flow, improving the filtration effect. At the same time, a drain pipe is connected to the drain pipe 102, and a drain valve 103 is installed on the drain pipe. Excess water flow in the tank 1 can be discharged through the drain pipe. Pressure gauges 6 are installed on both the water supply pipe 101 and the drain pipe 102, so that the pressure of the water flow at different locations can be monitored at multiple points. Furthermore, two-way valves 106 are installed on the water supply pipe 101, the drain pipe 102, the pipeline, and the drain pipe to ensure that the water flow can flow in both directions, which has the function of flushing the inside of the tank 1.
[0027] When filtering and pressurizing the water flow, the tank body 1 and the top cover 2 are connected and locked using a locking unit. The tank body 1 is made of 304 stainless steel to ensure its strength. Then, the pipeline water flow is connected to the water inlet pipe 5 on the outer wall of the tank body 1 through the water supply pipe 101. The end of the water inlet pipe 5 outside the tank body 1 is located in the upper middle part of the tank body 1. The water flow is delivered by the delivery pump 104. The water flow enters the water storage chamber 12 above the partition 3 through the water inlet pipe 5. Then, the water flow above the partition 3 flows into the filter bags 4 through the mounting holes on the partition 3. There are at least 3 filter bags 4, and the filter bags 4 are provided with high-density filter holes. The water flow is efficiently filtered through multiple sets of filter bags 4. The filtered water flow enters the water storage chamber below the partition 3. Inside chamber 12, during filtration, the high-density filter holes on filter bag 4 reduce the water flow, thus continuously injecting water and generating pressure inside tank 1, thereby pressurizing the water flow. The external cleaning pipe is connected to the pressure relief pipe 61 at the top of tank 1. A water gun with an hourglass nozzle is installed at the outer end of the cleaning pipe. When a certain pressure is reached, the pressure relief valve on the pressure relief pipe 61 is opened, allowing the high-pressure water flow inside tank 1 to be delivered to the water gun through the pressure relief pipe 61 and the cleaning pipe. With the help of the hourglass nozzle on the water gun, a high-pressure mist water jet is sprayed out to meet the needs of high-pressure cleaning applications. The water outlet pipe 13 at the bottom of tank 1 is connected to an external pipeline, thereby outputting the filtered water stored at the bottom of water storage chamber 12 for production use. The operation is convenient.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A cleaning system with filtration, characterized in that: include The tank has a top cover with a pressure relief pipe connected to a cleaning pipe with a water gun installed on it. A support is fixedly installed at the bottom of the tank. The tank has a water storage chamber inside and a partition is fixedly installed at the top of the water storage chamber. A water inlet pipe is fixedly installed on the outer wall of the tank, with both ends connecting to the outside of the tank and the top of the partition. The partition has multiple sets of mounting holes connected to the water storage chamber, with filter bags installed in the mounting holes and filter holes on the filter bags. The bottom of the tank has a water outlet pipe connected to the water storage chamber. The tank has a locking unit. The water inlet pipe is connected to a water delivery pipe at one end outside the tank, and a delivery pump is installed on the water delivery pipe.
2. The cleaning system with filtration according to claim 1, characterized in that: The locking unit includes a rod and a locking seat. Locking seats are fixedly installed on the tank body and the top cover. The locking seat on the top cover has a through hole, and the locking seat on the tank body has a threaded hole aligned with the through hole. The bottom of the rod has a threaded section that matches the threaded hole. The rod passes through the through hole and is inserted into the threaded hole.
3. A cleaning system with filtration according to claim 1, characterized in that: Two sets of fixed seats are fixedly installed at intervals along the vertical direction on the outer wall of the tank. A balance bar is fixedly installed on the fixed seat, and a handle is fixedly installed on the top cover. One end of the top cover is rotatably connected to the top of the balance bar.
4. A cleaning system with filtration according to claim 1, characterized in that: The top cover is equipped with a pressure gauge and a pressure relief valve, with the pressure relief valve fixedly mounted on the pressure relief pipe.
5. A cleaning system with filtration according to claim 1, characterized in that: A sealing ring is provided on the top of the tank.
6. A cleaning system with filtration according to claim 1, characterized in that: The partition plate has a threaded section on the outer edge of the top of the mounting hole, and a pressure cap is provided on the top of the partition plate. The pressure cap is fitted onto the threaded section at the top of the mounting hole, and the bottom of the pressure cap abuts against the filter bag.
7. A cleaning system with filtration according to claim 2, characterized in that: The locking seats are in multiple sets and are arranged at intervals along the circumference of the tank.
8. A cleaning system with filtration according to claim 1, characterized in that: The outlet pipe is connected to a drain pipe at one end outside the tank body, and a circulation pipe is also provided on the outside of the tank body. The two ends of the circulation pipe are connected to the water supply pipe and the drain pipe, respectively.