Environment-friendly dust removal device for environment-friendly vibrating screen

By designing a dustproof box, feeding mechanism, screening mechanism, and dust removal mechanism on the vibrating screen, combined with high-pressure atomizing nozzles, efficient dust collection and settling are achieved, solving the problem of dust diffusion during the use of the vibrating screen and improving the environmental friendliness and practicality of the equipment.

CN224673180UActive Publication Date: 2026-08-25NANTONG JIUZHEN MASCH MFG CO LTD
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Patent Information

Application Number
CN202522037860.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-08-25
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

Existing vibrating screens do not have dust removal capabilities during use, causing dust to drift into the external environment and reducing the environmental friendliness of the equipment.

Method used

An environmentally friendly vibrating screen was designed, which includes a dustproof box, a feeding mechanism, a screening mechanism, a dust removal mechanism, and a high-pressure atomizing nozzle. The dust is collected by a dust pump and a dust suction head, and the water mist generated by the high-pressure atomizing nozzle is used to agglomerate and settle the dust, thereby achieving efficient dust removal.

Benefits of technology

It effectively reduces dust emissions, significantly improves the environmental friendliness of the equipment, prevents dust from spreading into the atmosphere, and enhances the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environmental protection dust removal device for environmental protection vibrating screen relates to vibrating screen technical field, including dustproof box, the top of dustproof box is provided with feeding mechanism, the inside top of dustproof box is provided with screening mechanism, and the left side of dustproof box is provided with dust removal mechanism, and dust removal mechanism includes dust absorption pump, and the front and back of dust absorption pump both sides all are through dust inlet pipe and dust absorption head intercommunication, and two groups of dust absorption head set up in the inside wall of the front and back of dustproof box, be provided with dust removal mechanism through the setting, through the cooperation of dust absorption pump, dust absorption head and dust inlet pipe, can produce negative pressure in screening area, and the dust produced is sucked into dust removal system actively, then, dust-containing airflow is introduced into dust removal box through dust outlet pipe, passes through the flow -equalizing plate of inside multilayer staggered arrangement, effectively reduces airflow velocity and evenly distributes, prolongs dust residence time, and the water mist produced through high pressure atomizing nozzle fully contacts, condenses and settles with dust, realizes high -efficient wet type dust removal, prevents dust from spreading to the atmosphere.
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Description

Technical Field

[0001] This utility model relates to the field of vibrating screen technology, specifically to an environmentally friendly dust removal device for an environmentally friendly vibrating screen. Background Technology

[0002] A vibrating screen works by utilizing the reciprocating rotary vibration generated by the vibrator. The upper rotating weight of the vibrator causes the screen surface to produce planar rotary vibration, while the lower rotating weight causes the screen surface to produce conical rotary vibration. The combined effect of these two factors results in a complex rotary vibration of the screen surface. The vibration trajectory is a complex spatial curve. The projection of this curve onto the horizontal plane is a circle, while its projection onto the vertical plane is an ellipse. Adjusting the excitation force of the upper and lower rotating weights can change the amplitude, while adjusting the spatial phase angle of the upper and lower weights can change the shape of the screen surface's motion trajectory and thus change the motion trajectory of the material on the screen surface.

[0003] Existing vibrating screens lack dust removal capabilities, causing a large amount of dust to be released into the environment during use. This results in environmentally unfriendly operation of the vibrating screens and significantly reduces their practicality. Utility Model Content

[0004] To solve the above-mentioned technical problems, an environmentally friendly dust removal device for an environmentally friendly vibrating screen is provided. This technical solution solves the problem mentioned in the background art that the existing vibrating screens do not have a dust removal function during use, causing a large amount of dust to be dispersed into the external environment during use, resulting in the problem of the vibrating screen being environmentally unfriendly and greatly reducing its practicality.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An environmentally friendly dust removal device for an environmentally friendly vibrating screen includes a dustproof box, a feeding mechanism at the top of the dustproof box, a screening mechanism at the top of the interior of the dustproof box, and a dust removal mechanism on the left side of the dustproof box. The dust removal mechanism includes a dust pump, with dust inlet pipes connecting the front and rear sides of the dust pump to dust suction heads. Two sets of dust suction heads are installed on the inner walls of the front and rear sides of the dust box. The left side of the dust pump is connected to a dust discharge head through a dust discharge pipe that passes through the rear side of the dust box. The dust discharge head is located at the top of the dust box. Four sets of flow equalization plates are installed on the inner wall of the dust box, and the four sets of flow equalization plates are symmetrically arranged vertically. A high-pressure atomizing nozzle is installed on the left inner wall of the dust box.

[0006] Preferably, the high-pressure atomizing nozzle is provided in two sets, and both sets of the high-pressure atomizing nozzle are connected to the main pipe through branch pipes. The other end of the main pipe is connected to the liquid outlet of the liquid pump, and the liquid inlet of the liquid pump is connected to the liquid tank. The liquid tank is located at the top of the dust removal box, and the liquid pump is located at the top of the liquid tank.

[0007] Preferably, the screening mechanism includes support columns, and four sets of support columns are provided. The top ends of the four sets of support columns are fixedly connected to the feed plate by springs. A screen plate is provided at the top end of the feed plate, a slag guide plate is provided on the right side of the top end of the screen plate, and a vibration motor is provided at the bottom left end of the feed plate.

[0008] Preferably, the feeding mechanism includes a support frame, a feeding pipe is provided at the top of the support frame, a feeding port is provided on the right outer surface of the feeding pipe, a threaded conveying rod is rotatably installed inside the feeding pipe, the left end of the threaded conveying rod is fixedly installed at the output end of the first motor, and the left side of the feeding pipe is connected to the crushing box through a connecting pipe.

[0009] Preferably, a crushing rod is rotatably installed inside the crushing box. There are two sets of crushing rods, and gears are fixedly installed on the front side of each set of crushing rods. The two sets of gears mesh with each other. The front side of one set of gears is fixedly installed at the output end of the second motor. An inclined plate is provided inside the crushing box at a position away from the two sets of crushing rods.

[0010] Compared with the prior art, the beneficial effects of this utility model are: First, the feeding mechanism, employing a sealed feeding pipe and threaded conveyor rod, achieves uniform and enclosed material conveying, reducing dust emission at the source. Simultaneously, the connected crushing chamber contains intermeshing crushing rods and gears to pre-crush large pieces of material, preventing severe dust generation from impacting the screen and further reducing the intensity and total amount of dust. Second, the dust removal mechanism, through the cooperation of a dust pump, suction head, and inlet pipe, generates negative pressure in the screening area, actively drawing dust into the dust removal system. Subsequently, the dust-laden airflow is introduced into the dust collection chamber through the outlet pipe. The internal multi-layered, staggered flow equalization plates effectively reduce airflow velocity and distribute it evenly, extending dust residence time. Finally, water mist generated by high-pressure atomizing nozzles fully contacts, condenses, and settles the dust, achieving highly efficient wet dust removal. This fundamentally prevents dust from spreading into the atmosphere, significantly improving the equipment's environmental friendliness. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the external structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of this utility model from another perspective; Figure 4 This is a schematic diagram of the vibrating screen structure of this utility model.

[0012] The numbers on the map are: 1. Dustproof box; 2. Feeding mechanism; 201. Support frame; 202. Feed pipe; 203. Feed inlet; 204. Threaded conveyor rod; 205. First motor; 206. Connecting pipe; 207. Crushing box; 208. Crushing rod; 209. Gear; 210. Second motor; 211. Inclined plate; 3. Screening mechanism; 301. Support column; 302. Spring; 303. Feed plate; 304. Screen plate; 305. Slag guide plate; 306. Vibration motor; 4. Dust removal mechanism; 401. Dust pump; 402. Dust inlet pipe; 403. Dust suction head; 404. Dust outlet pipe; 405. Dust collection box; 406. Dust outlet head; 407. Flow equalization plate; 408. High-pressure atomizing nozzle; 409. Branch pipe; 410. Main pipe; 411. Liquid pump; 412. Liquid tank. Detailed Implementation

[0013] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0014] Reference Figures 1-4 As shown, an environmentally friendly dust removal device for an environmentally friendly vibrating screen includes a dustproof box 1. A feeding mechanism 2 is located at the top of the dustproof box 1, and a screening mechanism 3 is located at the top inside the dustproof box 1. A dust removal mechanism 4 is located on the left side of the dustproof box 1. The dust removal mechanism 4 includes a dust suction pump 401. Both the front and rear sides of the dust suction pump 401 are connected to dust suction heads 403 via dust inlet pipes 402. Two sets of dust suction heads 403 are located on the inner walls of the front and rear sides of the dustproof box 1. The left side of the dust suction pump 401 is connected to a dust discharge head 406 via a dust discharge pipe 404 that passes through the rear side of the dust removal box 405. The dust discharge head 406 is located within the dust removal box 405. At the top of the dust collector 405, the inner wall of the dust collector 405 is provided with a flow equalization plate 407. There are four sets of flow equalization plates 407, which are arranged symmetrically at the top and bottom. The inner wall of the left side of the dust collector 405 is provided with a high-pressure atomizing nozzle 408. There are two sets of high-pressure atomizing nozzles 408. Both sets of high-pressure atomizing nozzles 408 are connected to the main pipe 410 through branch pipes 409. The other end of the main pipe 410 is connected to the liquid outlet of the liquid pump 411. The liquid inlet of the liquid pump 411 is connected to the liquid tank 412. The liquid tank 412 is located at the top of the dust collector 405, and the liquid pump 411 is located at the top of the liquid tank 412.

[0015] In this scheme, the airflow is driven by the dust pump 401, and the dust is collected by two sets of dust suction heads 403, realizing the efficient suction of dust and sending it into the dust collection box 405 for centralized treatment. The dust outlet head 406 delivers dust-laden gas into the dust collection box 405. The liquid in the liquid tank 412 is delivered by the liquid pump 411 through two sets of high-pressure atomizing nozzles 408 set in the dust collection box 405 and sprayed out in the form of atomization. The airflow distribution is uniformly adjusted and the speed is controlled by the multi-layer symmetrical arrangement of the flow equalization plate 407, which improves the overall treatment efficiency of the dust collection area and achieves full mixing with the atomized droplets, further improving the removal effect of particulate matter. Finally, it can be discharged through the sewage pipe set on the left side of the dust collection box 405.

[0016] Reference Figure 4 As shown, the screening mechanism 3 includes support columns 301, and four sets of support columns 301 are provided. The top ends of the four sets of support columns 301 are fixedly connected to the feed plate 303 by springs 302. The top end of the feed plate 303 is provided with a screen plate 304. The right side of the top end of the screen plate 304 is provided with a slag guide plate 305. The bottom left end of the feed plate 303 is provided with a vibration motor 306.

[0017] In this solution, a vibration motor 306 is installed to generate high-frequency excitation force, which realizes the continuous jumping and screening movement of materials, effectively improving the screen throughput and processing efficiency. In conjunction with the spring 302, the support column 301 and the feed plate 303 are connected, realizing the elastic vibration and buffering effect of the screen plate 304. The guide plate 305 is inclined and set on one side of the screen plate 304 to realize the automatic guidance and collection discharge of coarse materials on the screen. The screen plate 304 is arranged in a plane above the feed plate 303 to realize the grading of materials.

[0018] Reference Figure 2 As shown, the feeding mechanism 2 includes a support frame 201. A feeding pipe 202 is provided at the top of the support frame 201. A feeding port 203 is provided on the outer right side of the feeding pipe 202. A threaded feeding rod 204 is rotatably installed inside the feeding pipe 202. The left end of the threaded feeding rod 204 is fixedly installed at the output end of the first motor 205. The left side of the feeding pipe 202 is connected to the crushing box 207 through a connecting pipe 206. A crushing rod 208 is rotatably installed inside the crushing box 207. Two sets of crushing rods 208 are provided. Gears 209 are fixedly installed on the front side of both sets of crushing rods 208. The two sets of gears 209 mesh with each other. The front side of one set of gears 209 is fixedly installed at the output end of the second motor 210. An inclined plate 211 is provided inside the crushing box 207 away from the two sets of crushing rods 208.

[0019] In this scheme, the first motor 205 directly drives the threaded conveyor rod 204 to rotate, thereby achieving stable control and adjustability of the feeding speed and realizing the uniform conveying effect of material from the feed inlet 203 to the crushing box 207. By setting up intermeshing gears 209, the second motor 210 drives one set of gears 209 to make the two sets of crushing rods 208 rotate in opposite directions, thereby realizing the initial crushing and particle size control of the material. Furthermore, by setting up an inclined plate 211, which is inclinedly arranged inside the crushing box 207, the crushed material is guided and collected for outflow.

[0020] The working principle of this utility model is as follows: In use, firstly, the first motor 205 drives the threaded conveyor rod 204 to rotate, quantitatively conveying the material from the feed inlet 203 to the crushing box 207. Secondly, the second motor 210, through gear 209, drives the two sets of crushing rods 208 to rotate in opposite directions, crushing the material. The crushed material is collected by the inclined plate 211 and then enters the screening process. Next, when the material falls onto the surface of the screen plate 304, the high-frequency vibration force generated by the vibrating motor 306 is transmitted to the screen plate 304, causing the material to be thrown across the screen surface. The spring 302 provides elastic support and amplifies the vibration amplitude. Fine materials pass through the screen holes to achieve grading, while coarse materials on the screen are guided and discharged by the guide plate 305. Finally, the dust generated during screening is negatively pressured by the dust pump 401, and the dust is extracted by the dust suction head 403. The dust-laden gas enters the dust collection box 405 through the dust outlet head 406. The flow equalization plate 407 equalizes and diffuses the airflow, and the high-pressure atomizing nozzle 408 atomizes and sprays the liquid in the liquid tank 412, so that the dust particles and the atomized droplets can fully contact and agglomerate, and finally be discharged through the sewage pipe.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly dust removal device for an environmentally friendly vibrating screen, comprising a dustproof box (1), characterized in that, The dustproof box (1) has a feeding mechanism (2) at the top, a screening mechanism (3) at the top inside the dustproof box (1), and a dust removal mechanism (4) on the left side of the dustproof box (1). The dust removal mechanism (4) includes a dust pump (401). The front and rear sides of the dust pump (401) are connected to the dust head (403) through the dust inlet pipe (402). Two sets of the dust heads (403) are set on the inner walls of the front and rear sides of the dust box (1). The left side of the dust pump (401) is connected to the dust outlet head (406) through the dust outlet pipe (404) through the rear side of the dust box (405). The dust outlet head (406) is set at the top of the dust box (405). The inner wall of the dust box (405) is provided with a flow equalization plate (407). There are four sets of flow equalization plates (407). The four sets of flow equalization plates (407) are symmetrically arranged up and down. The left inner wall of the dust box (405) is provided with a high-pressure atomizing nozzle (408).

2. The environmentally friendly dust removal device for an environmentally friendly vibrating screen according to claim 1, characterized in that: Two sets of high-pressure atomizing nozzles (408) are provided. Both sets of high-pressure atomizing nozzles (408) are connected to the main pipe (410) through branch pipes (409). The other end of the main pipe (410) is connected to the liquid outlet of the liquid pump (411). The liquid inlet of the liquid pump (411) is connected to the liquid tank (412). The liquid tank (412) is located at the top of the dust removal box (405), and the liquid pump (411) is located at the top of the liquid tank (412).

3. The environmentally friendly dust removal device for an environmentally friendly vibrating screen according to claim 1, characterized in that: The screening mechanism (3) includes a support column (301), and four sets of the support column (301) are provided. The top ends of the four sets of support columns (301) are fixedly connected to the feed plate (303) by springs (302). The top end of the feed plate (303) is provided with a screen plate (304). The right side of the top end of the screen plate (304) is provided with a slag guide plate (305). The bottom left end of the feed plate (303) is provided with a vibration motor (306).

4. The environmentally friendly dust removal device for an environmentally friendly vibrating screen according to claim 1, characterized in that: The feeding mechanism (2) includes a support frame (201), a feeding pipe (202) is provided at the top of the support frame (201), a feeding port (203) is provided on the right outer surface of the feeding pipe (202), a threaded feeding rod (204) is rotatably installed inside the feeding pipe (202), the left end of the threaded feeding rod (204) is fixedly installed at the output end of the first motor (205), and the left side of the feeding pipe (202) is connected to the crushing box (207) through a connecting pipe (206).

5. The environmentally friendly dust removal device for an environmentally friendly vibrating screen according to claim 4, characterized in that: The crushing box (207) is rotatably mounted with crushing rods (208). There are two sets of crushing rods (208). Gears (209) are fixedly mounted on the front side of both sets of crushing rods (208). The two sets of gears (209) mesh with each other. The front side of one set of gears (209) is fixedly mounted on the output end of the second motor (210). An inclined plate (211) is provided inside the crushing box (207) away from the two sets of crushing rods (208).