A surface treatment device for injection molding parts of plastic valve production

By designing a surface treatment device for injection molded parts in the production of plastic valves with sliding and positioning mechanisms, the problem of cleaning dead corners was solved, achieving all-round cleaning and rapid drying, thus improving cleaning efficiency and drying speed.

CN224673324UActive Publication Date: 2026-08-25AVK VALVES (ANHUI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522081491.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-25
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

In existing technologies, plastic valves have cleaning dead zones after surface treatment during the production process, making it difficult to achieve all-round cleaning and rapid drying.

Method used

A surface treatment device for injection molded parts used in the production of plastic valves was designed. It uses a sliding device and a positioning device in conjunction with a clamping assembly. The device uses a cleaning spray plate to spray water at an angle to drive the plastic valve to rotate. Combined with a drying fan, it can quickly dry the plastic valve, reducing friction and cleaning dead corners.

Benefits of technology

It achieves all-around cleaning and rapid drying, reduces cleaning dead spots, and improves cleaning efficiency and drying speed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224673324U_ABST
    Figure CN224673324U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of injection molding part surface treatment devices for plastic valve production, including cleaning tank main body, conveying belt main body is set on the cleaning tank main body and is penetrated, the upper end of the cleaning tank main body is fixedly connected with two device seats, drying fan and cleaning spray plate are respectively arranged at the lower end of two device seats, the upper end of the conveying belt main body is fixedly connected with multiple placing seats, the upper end of multiple placing seats is uniformly provided with two clamping groups, multiple placing seats are placed with plastic valve main body, multiple clamping groups are uniformly composed of two clamping plates, one clamping plate in the same clamping group is fixedly connected in the upper end of placing seat, another clamping plate in the same group is slidingly connected in the upper end of placing seat, sliding device and positioning device are commonly provided between two clamping plates in the same clamping group. The utility model has the benefit that plastic valve cleaning and drying speed can be accelerated.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plastic valve production, specifically to a plastic valve production is with injection molding part surface treatment device. BACKGROUND

[0002] The plastic ball valve is a fluid control device with synthetic resin as the base material, which is widely used in many industrial fields due to its unique performance combination, and can be used in electrolytic cell anode and cathode liquid circulation system, SO2 absorption tower bypass control in wet desulfurization device, UPW ultrapure water system for semiconductor wafer cleaning, sterile water pipeline in medicine injection solution preparation center, low-temperature hot water supply system in arctic scientific research station, high-temperature heat conducting oil loop in silicon production of photovoltaic industry, etc.

[0003] In the prior art, the surface of the plastic valve will go through multiple surface treatment processes during production, such as polishing and cleaning, electrostatic spraying, chemical modification, etc. After a series of surface treatment, the surface of the plastic valve needs to be cleaned by a cleaning device. In order to reduce the cleaning dead angle, we propose a plastic valve production injection molding part surface treatment device. SUMMARY

[0004] The utility model discloses a plastic valve production injection molding part surface treatment device to solve the problems existing in the prior art proposed in the background art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: A plastic valve production injection molding part surface treatment device, including the cleaning tank main part, the transmission belt main part is arranged on the cleaning tank main part, the upper end of the cleaning tank main part is fixedly connected with two device seats, the lower end of two device seats is respectively provided with drying fan and cleaning spray plate, the upper end of the transmission belt main part is fixedly connected with a plurality of placing seats, the upper end of a plurality of placing seats is provided with two clamping groups, a plurality of plastic valve main parts are placed on a plurality of placing seats, a plurality of clamping groups are composed of two clamping plates, one clamping plate in the same clamping group is fixedly connected to the upper end of the placing seat, the other clamping plate in the same group is slidingly connected to the upper end of the placing seat, and sliding device and positioning device are arranged between the two clamping plates in the same clamping group.

[0006] Preferably, the drying fan and the cleaning spray plate are kept at a downward forty-five degree angle.

[0007] Preferably, the sidewalls of the two clamping plates in the same group are provided with arc-shaped grooves, and one end of the plastic valve main part at the corresponding position is connected to the arc-shaped groove.

[0008] Preferably, the sliding device comprises a fixed seat fixedly connected to one of the side walls of the clamping plate, and two rotating frames are fixedly connected to the upper end of the fixed seat, and pulleys are rotatably arranged on the two rotating frames.

[0009] Preferably, the positioning device comprises a positioning column fixedly connected to one of the side walls of the clamping plate in the same group, and a magnetic sheet is fixedly connected to the end of the positioning column, a sleeve is fixedly connected to the side wall of the other clamping plate in the same group, another magnetic sheet is fixedly connected to the inner wall of the sleeve, the positioning column is connected to the sleeve, and the two corresponding magnetic sheets are attracted to each other, and the two magnetic sheets are both electromagnetic sheets.

[0010] Preferably, a partition plate is fixedly connected to the inner wall of the cleaning box body, a lifting partition plate is slidably arranged at the lower end of the partition plate, and the lifting partition plate is connected to the partition plate through a hydraulic rod, and the partition plate is located between the drying fan and the cleaning spray plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are: In the utility model, the sliding device cooperates with the positioning device, the plastic valve body is positioned and placed in the device through the placing seat and the clamping group, when the plastic valve body is brought into the cleaning box body, the cleaning spray plate sprays cleaning water flow, the water flow with an inclined angle impacts and drives the plastic valve body to rotate in the clamping group, so that the dead angle of cleaning can be reduced, the plastic valve body can be conveniently washed in all directions, the corresponding pulley can reduce friction, and when the drying fan is used for drying, the plastic valve body can also be driven by airflow, so that the effect of rapid drying can be achieved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 A structure schematic view of the plastic valve production injection molding part surface treatment device is provided for the utility model; Fig. 2 A clamping plate side surface schematic view of the plastic valve production injection molding part surface treatment device is provided for the utility model.

[0013] In the drawing: 1, cleaning box body; 2, conveying belt body; 3, placing seat; 4, clamping plate; 5, plastic valve body; 6, drying fan; 7, device seat; 8, partition plate; 9, lifting partition plate; 10, cleaning spray plate; 11, fixed seat; 12, positioning column; 13, sleeve; 14, pulley. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments.

[0015] Refer toFigs. 1-2 The utility model provides a kind of injection molding surface treatment device for plastic valve production, including cleaning tank main body 1, conveying belt main body 2 is provided in cleaning tank main body 1, conveying belt is designed using oil-resistant rubber belt, operating speed can be infinitely adjustable in 0.1-1m / s range, to adapt to different production rhythm needs.The upper end of cleaning tank main body 1 is fixedly connected with two device seats 7, device seat is fixed on the cleaning tank top plate by high-strength bolt, and the installation position is precisely calculated to ensure the best processing angle.The lower end of two device seats 7 is respectively provided with drying fan 6 and cleaning spray plate 10, cleaning spray plate 10 is water flow output board piece with multiple spray holes, can output clean water, external existing water pump and water source, spray hole is arranged in matrix, and hole spacing is optimized by fluid mechanics, can form uniform coverage working surface, drying fan 6 and cleaning spray plate 10 are kept forty-five degrees included angle downward, and this angle is proved to be the best incident angle by multiple experiments, can play the role of driving plastic valve main body 5 rotation.

[0016] Among them, the upper end of conveying belt main body 2 is fixedly connected with multiple placing seats 3, placing seat 3 is made of polyurethane material, which not only reduces the overall weight but also has good impact resistance. The upper end of the plurality of placing seats 3 is provided with two clamping groups, and the plurality of placing seats 3 are placed with plastic valve main bodies 5. The plurality of clamping groups are composed of two clamping plates 4. One clamping plate 4 in the same clamping group is fixedly connected to the upper end of the placing seat 3, and the other clamping plate 4 in the same group is slidingly connected to the upper end of the placing seat 3. Arc-shaped grooves are formed in the side walls of the two clamping plates 4 in the same group. The curvature of the arc-shaped groove is specially designed to perfectly fit the pipe connection part of the plastic valve main body 5. One end of the plastic valve main body 5 at the corresponding position is connected to the arc-shaped groove.

[0017] Among them, the two clamping plates 4 in the same clamping group are jointly provided with a sliding device and a positioning device. The two devices work together to achieve precise control and rapid adjustment of clamping force. The sliding device includes a fixed seat 11 fixedly connected to the side wall of one of the clamping plates 4. The fixed seat is quenched to ensure long-term use without wear. Two rotating frames are fixedly connected to the upper end of the fixed seat 11. The rotating frames are made of aluminum alloy material, which ensures strength while significantly reducing the weight of the moving parts. Two pulleys 14 are rotatably arranged at the two rotating frames. The pulleys 14 are made of wear-resistant nylon material and are equipped with double-row deep groove ball bearings. The rotating resistance is less than 0.1 N.m.

[0018] Specifically, the positioning device includes a positioning post 12 fixedly connected to the side wall of one of the clamping plates 4 in the same group. A magnetic sheet is fixedly connected to the end of the positioning post 12. A sleeve 13 is fixedly connected to the side wall of the other clamping plate 4 in the same group. The inner wall of the sleeve is mirror-polished, and the clearance between the sleeve and the positioning post is controlled within 0.05mm. Another magnetic sheet is fixedly connected to the inner wall of the sleeve 13. The positioning post 12 is mated inside the sleeve 13. The two corresponding magnetic sheets attract each other. Both magnetic sheets are electromagnetic sheets, and the power is turned on and off by PLC control.

[0019] It is worth mentioning that a partition 8 is fixedly connected to the inner wall of the main body 1 of the cleaning tank. The partition is 6mm thick and adopts a double-layer hollow structure, which reduces weight and improves sound insulation. A lifting partition 9 is slidably installed through the lower end of the partition 8. The edge of the lifting partition 9 is embedded with a silicone sealing strip to effectively prevent water and air from crossing. The lifting partition 9 is connected to the partition 8 via a hydraulic rod. The hydraulic system operates at a pressure of 5MPa, and the lifting speed can be controlled within the range of 10-100mm / s. The partition 8 is located between the drying fan 6 and the cleaning spray plate 10. This layout forms independent cleaning and drying areas, ensuring that the various processes do not interfere with each other.

[0020] In this utility model, the sliding clamp 4 in the clamping assembly is opened to place the plastic valve body 5 on it, and then the clamp 4 is closed so that the positioning post 12 at the corresponding position is inserted into the sleeve 13, so that the electromagnetic plate at the corresponding position can be attracted by electromagnetic force (a sealing ring in the prior art is provided between the positioning post 12 and the sleeve 13, so that water will not enter after docking). Both ends of the plastic valve body 5 are lifted by the pulley 14. The cleaning water sprayed by the cleaning spray plate 10 will impact the plastic valve body 5, causing it to rotate between the two clamping assemblies. The corresponding pulley 14 can reduce friction and allow the plastic valve body 5 to rotate, reducing cleaning dead corners. Similarly, when the plastic valve body 5 is moved to the lower end of the drying fan 6 by the conveyor belt body 2 and the placement seat 3, the hot airflow of drying can drive the plastic valve body 5 to rotate between the two clamping groups, which speeds up the drying process. When the internal components of the cleaning box body 1 are working, the corresponding lifting partition 9 will be lowered by the hydraulic rod in the prior art, thereby playing a role in isolation and avoiding mutual interference.

[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A surface treatment device for injection-molded parts for plastic valve production, comprising a washing tank main body (1), characterized in that, The main body of the cleaning box (1) is provided with a conveyor belt body (2) running through it. Two device seats (7) are fixedly connected to the upper end of the main body of the cleaning box (1). A drying fan (6) and a cleaning spray plate (10) are respectively provided at the lower end of the two device seats (7). Multiple placement seats (3) are fixedly connected to the upper end of the conveyor belt body (2). Two clamping groups are provided at the upper end of each of the multiple placement seats (3). A plastic valve body (5) is placed on each of the multiple placement seats (3). Each of the multiple clamping groups is composed of two clamping plates (4). One clamping plate (4) in the same clamping group is fixedly connected to the upper end of the placement seat (3). The other clamping plate (4) in the same group is slidably connected to the upper end of the placement seat (3). A sliding device and a positioning device are provided between the two clamping plates (4) in the same clamping group.

2. The injection molding surface treatment apparatus for plastic valve production of claim 1, wherein The drying fan (6) and the cleaning spray plate (10) are both positioned at a downward 45-degree angle.

3. The injection molding surface treatment apparatus for plastic valve production of claim 1, wherein Both clamps (4) in the same group have arc-shaped grooves running through their side walls, and one end of the plastic valve body (5) at the corresponding position is connected to the arc-shaped groove.

4. The surface treatment device for injection-molded parts of plastic valves according to claim 1, characterized in that The sliding device includes a fixed seat (11) fixedly connected to the side wall of one of the clamps (4), and two rotating frames are fixedly connected to the upper end of the fixed seat (11), and pulleys (14) are rotatably provided at both rotating frames.

5. The surface treatment device for injection-molded parts of plastic valves according to claim 1, characterized in that The positioning device includes a positioning post (12) fixedly connected to the side wall of one of the clamps (4) in the same group. A magnetic sheet is fixedly connected to the end of the positioning post (12). A sleeve (13) is fixedly connected to the side wall of the other clamp (4) in the same group. Another magnetic sheet is fixedly connected to the inner wall of the sleeve (13). The positioning post (12) is mated inside the sleeve (13). The two corresponding magnetic sheets attract each other. Both magnetic sheets are electromagnetic sheets.

6. The injection molding surface treatment apparatus for plastic valve production of claim 1, wherein A partition (8) is fixedly connected to the inner wall of the main body (1) of the cleaning box. A lifting partition (9) is slidably installed through the lower end of the partition (8). The lifting partition (9) is connected to the partition (8) through a hydraulic rod. The partition (8) is located between the drying fan (6) and the cleaning spray plate (10).