A cleaning liquid recycling device for bearing roller appearance detection

Abstract

The utility model discloses a cleaning fluid recycling device for bearing roller appearance detection, including cleaning chamber and recovery chamber, recovery chamber is located below the cleaning chamber, and recovery chamber has the sedimentation box and filter box in, and the bottom of cleaning chamber is connected with the diversion pipe of extending to the middle part of sedimentation box, and the top of sedimentation box is connected with the water passing groove of extending to filter box, and filter box has the partition board in, and the partition board is spaced out the filter cavity and liquid storage cavity of bottom intercommunication in filter box. The utility model discloses through utilizing cleaning chamber and recovery chamber can wash the oil dirt, dust and slurry and other pollutants on the surface of bearing roller before bearing roller appearance detection, avoid the influence to detection, and through the treatment of recovery chamber to cleaning fluid is convenient for realizing the recycling use of cleaning fluid.

Description

Technical Field

[0001] This utility model belongs to the technical field of bearing roller inspection devices, specifically relating to a cleaning fluid recycling and reuse device for the appearance inspection of bearing rollers. Background Technology

[0002] Bearing rollers are a crucial component of roller bearings, primarily supporting component rotation through rolling contact. Therefore, the quality of the bearing rollers plays a decisive role in the overall performance of the roller bearing. To improve the performance parameters and product quality of roller bearings, visual inspection is necessary during the manufacturing process to remove rollers with defects such as rust spots and scratches. Visual inspection of bearing rollers can utilize AI vision recognition systems, employing image recognition to assess their appearance. However, during inspection, the surface of the bearing rollers may contain contaminants such as dust, oil, and mud. These contaminants can affect the image recognition results; therefore, the bearings must be cleaned before visual inspection to eliminate the influence of contaminants.

[0003] To improve the utilization efficiency of cleaning fluid, the cleaning fluid is recycled during the cleaning of roller bearings. However, since the cleaning fluid contains dust, oil, and mud from the surface of the bearing rollers during cleaning, it cannot be used directly. Therefore, a cleaning fluid recycling device is needed to process the cleaning fluid. Utility Model Content

[0004] This invention provides a cleaning fluid recycling and reuse device for the appearance inspection of bearing rollers, in order to solve at least one of the above-mentioned technical problems.

[0005] The technical solution adopted by this utility model is as follows: a cleaning fluid recycling and reuse device for the appearance inspection of bearing rollers, including a cleaning chamber and a recycling chamber. The recycling chamber is located below the cleaning chamber. The recycling chamber has a sedimentation box and a filter box. The bottom of the cleaning chamber is connected to a guide pipe extending to the middle of the sedimentation box. The top of the sedimentation box is connected to a water passage trough extending to the filter box. The filter box has a partition plate, which separates a filter chamber and a liquid storage chamber that are connected at the bottom in the filter box.

[0006] In a preferred embodiment, the recycling chamber has a cleaning door on one side, and the water trough is rotatably connected to the sedimentation box so that the sedimentation box can be pulled out through the cleaning door.

[0007] In a preferred embodiment, the filter box is connected to the recycling chamber via a drawer slide.

[0008] In a preferred embodiment, a water collection tank is formed on the side of the cleaning chamber near the sedimentation box, and the guide pipe is detachably connected to the bottom of the water collection tank.

[0009] In a preferred embodiment, a cleaning sleeve is detachably connected to the inner side of the cleaning chamber, a transition sleeve is formed on the cleaning sleeve that extends into the water collection tank, and multiple drainage grooves extending to the transition sleeve are formed on the inner side of the cleaning sleeve.

[0010] In a preferred embodiment, the cleaning sleeve is made of rubber or silicone, and the side of the cleaning sleeve facing the cleaning chamber has multiple adsorption plates.

[0011] In a preferred embodiment, the filter chamber is connected to a filter assembly at the bottom near the partition plate and to an oil-removing assembly at the top near the partition plate.

[0012] In a preferred embodiment, the filtration assembly includes a magnetic adsorption layer, a cotton filter layer, an activated carbon filter layer, and an ultrafiltration membrane filter layer.

[0013] In a preferred embodiment, the oil-removing assembly includes a resin oil-removing plate located below the water tank, and a support groove is formed on the side wall of the filter chamber to cooperate with the resin oil-removing plate.

[0014] In a preferred embodiment, the support groove has a clamping plate, and a buffer spring is provided between the clamping plate and the support groove.

[0015] Due to the adoption of the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0016] 1. In a preferred embodiment of this utility model, since the surface of the bearing rollers may contain contaminants such as dust, oil, mud, and metal shavings, these contaminants will mix with the cleaning fluid when cleaning the surface of the bearing rollers. By using a guide pipe to guide the cleaning fluid to the sedimentation box after cleaning, solid particulate impurities can be deposited at the bottom of the sedimentation box, while oil will float at the top of the sedimentation box and enter the filter box through the water channel. The end of the guide pipe is located in the middle of the sedimentation box to avoid disturbing the upper oil film and the lower sediment with the cleaning fluid, and using a cloth bag or flexible hose for the guide pipe can further reduce disturbance.

[0017] 2. In a preferred embodiment of this utility model, the cleaning chamber is separated by a partition plate into a filter chamber and a storage chamber with interconnected bottoms. A filter assembly is installed at the bottom of the filter chamber near the partition plate. This allows the cleaning fluid flowing into the filter chamber to pass through the filter assembly under gravity when the water level in the filter box is low. When the water level in the filter box is high, a communicating vessel is formed between the filter chamber and the storage chamber. When the cleaning fluid in the storage chamber is recycled, as the liquid level in the storage chamber decreases, the liquid in the filter chamber can pass through the filter assembly under the principle of the communicating vessel, thereby replenishing the liquid level in the storage chamber, ensuring that the liquid levels in both chambers remain at the same height. The magnetic adsorption layer in the filter assembly can adsorb residual metal debris in the cleaning fluid, the cotton filter layer can adsorb other small particulate impurities, and the activated carbon filter layer can treat pigments, odors, and organic impurities that may be present in the cleaning fluid. Finally, the ultrafiltration membrane filter layer removes oil stains from the cleaning fluid, ensuring complete cleaning of the cleaning fluid.

[0018] 3. In a preferred embodiment of this utility model, the resin degreasing plate can be used to remove oil from the cleaning fluid flowing into the cleaning chamber from the water tank, facilitating subsequent filtration of the cleaning fluid and improving its treatment effect. The resin degreasing plate can be fixed in place using a clamping plate and a buffer spring, making its installation and replacement convenient. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of a cleaning fluid recycling and reuse device according to a preferred embodiment of the present invention.

[0021] Figure 2 This is a longitudinal cross-sectional schematic diagram of a preferred embodiment of the cleaning fluid recycling and reuse device of this utility model.

[0022] Figure 3 This is a three-dimensional structural diagram of a cleaning fluid recycling and reuse device according to a preferred embodiment of the present invention.

[0023] Figure 4 This is a schematic diagram of the recovery chamber structure of a cleaning fluid recovery and reuse device according to a preferred embodiment of the present invention.

[0024] Figure 5 This is a schematic diagram of the sedimentation box and filter box structure of a preferred embodiment of the present invention;

[0025] Figure 6 for Figure 5 A magnified schematic diagram of a portion of region A in the middle;

[0026] Figure 7 for Figure 5 A magnified schematic diagram of a portion of region B in the middle;

[0027] Figure label:

[0028] 1. Cleaning chamber; 11. Guide pipe; 12. Water collection tank; 13. Cleaning sleeve; 14. Transition sleeve; 15. Drainage channel; 16. Adsorption plate;

[0029] 2. Recycling chamber; 21. Sedimentation box; 210. Water trough; 22. Filter box; 220. Partition plate; 221. Filter chamber; 222. Liquid storage chamber; 23. Cleaning door; 24. Drawer slide; 25. Filter assembly; 251. Magnetic adsorption layer; 252. Cotton filter layer; 253. Activated carbon filter layer; 254. Ultrafiltration membrane filter layer; 26. Oil removal assembly; 261. Resin oil removal plate; 262. Support groove; 263. Pressing plate; 264. Buffer spring. Detailed Implementation

[0030] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0032] Furthermore, it should be understood in the description of this utility model that the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "implementation," "example," "aspect," or "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] Example 1:

[0036] A preferred embodiment, such as Figure 1 As shown, a cleaning fluid recycling device for the appearance inspection of bearing rollers includes a cleaning chamber 1 and a recycling chamber 2, with the recycling chamber 2 located below the cleaning chamber 1. Specifically, refer to... Figure 1 The cleaning chamber 1 is divided into a loading area and a cleaning area by a partition. A conveyor belt runs through both areas. In the loading area, bearing rollers are placed on the conveyor belt, and then driven by the conveyor belt, the bearing rollers pass through the cleaning area. The cleaning area contains cleaning pipes and drying pipes (not shown in the figure), which are spaced apart along the extension direction of the conveyor belt. The conveyor belt allows the bearing rollers to first pass through the cleaning pipes, where cleaning nozzles spray the outer surface of the bearing rollers. After cleaning, the rollers then pass through the drying pipes, where water droplets are blown away and the rollers are quickly dried to prevent droplets from affecting the appearance inspection results. The recovery chamber 2 is located below the cleaning chamber 1, allowing the cleaning fluid sprayed from the cleaning pipes to flow from the cleaning chamber 1 to the recovery chamber 2 under gravity. The fluid is then processed and reused in the recovery chamber 2.

[0037] Specifically, refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The recovery chamber 2 contains a sedimentation box 21 and a filter box 22. The sedimentation box 21 and filter box 22 are designed separately for easy individual maintenance. A water collection trough 12 is formed on the side of the cleaning chamber 1 near the sedimentation box 21. A guide pipe 11 is detachably connected to the bottom of the water collection trough 12, extending to the middle of the sedimentation box 21. Specifically, the guide pipe 11 is a cloth bag or a flexible hose. A water passage trough 210 extending to the filter box 22 is connected to the top of the sedimentation box 21. The water passage trough 210 is U-shaped. When the water level in the sedimentation box 21 does not exceed the water passage trough 210, the water in the sedimentation box 21 can flow through the water passage trough 210 to the filter box 22. The filter box 22 has a partition plate 220, which separates a bottom-connected filter chamber 221 and a liquid storage chamber 222 within the filter box 22. (Refer to...) Figure 5 , Figure 6 The filter chamber 221 is connected to a filter assembly 25 at the bottom near the partition plate 220. The filter assembly 25 includes a magnetic adsorption layer 251, a cotton filter layer 252, an activated carbon filter layer 253, and an ultrafiltration membrane filter layer 254.

[0038] Since the surface of bearing rollers may contain contaminants such as dust, oil, mud, and metal shavings, these contaminants will mix with the cleaning fluid when cleaning the surface of the bearing rollers. By using the guide pipe 11 to guide the cleaning fluid to the sedimentation box 21 after cleaning, solid particulate impurities can be deposited at the bottom of the sedimentation box 21, while oil will float at the top of the sedimentation box 21 and enter the filter box 22 through the water tank 210. The end of the guide pipe 11 is located in the middle of the sedimentation box 21 to avoid disturbing the upper oil film and the lower sediment with the cleaning fluid, and the guide pipe 11 can be made of cloth bag or hose to further reduce disturbance.

[0039] The cleaning chamber 1 is separated by a partition plate 220 into a bottom-connected filter chamber 221 and a liquid storage chamber 222. A filter assembly 25 is installed at the bottom of the filter chamber 221 near the partition plate 220. This allows the cleaning fluid flowing into the filter box 22 to pass through the filter assembly 25 for filtration under the action of gravity when the water level in the filter box 22 is low. When the water level in the filter box 22 is high, a communicating vessel can be formed between the filter chamber 221 and the liquid storage chamber 222. When the cleaning fluid in the liquid storage chamber 222 is recycled, as the liquid level in the liquid storage chamber 222 decreases, the liquid in the filter chamber 221 can pass through the filter assembly 25 under the principle of the communicating vessel, thereby replenishing the liquid level in the liquid storage chamber 222, so that the liquid levels in the two chambers are always at the same height. The magnetic adsorption layer 251 in the filter assembly 25 can adsorb residual metal debris in the cleaning solution, the cotton filter layer 252 can adsorb other small particulate impurities, and the activated carbon filter layer 253 can treat pigments, odors and organic impurities that may be contained in the cleaning solution. Finally, the ultrafiltration membrane filter layer 254 is used to treat oil stains in the cleaning solution, ensuring that the cleaning solution can be completely treated.

[0040] Furthermore, refer to Figure 5 , Figure 7 An oil-removing assembly 26 is connected to the top near the partition plate 220. The oil-removing assembly 26 includes a resin oil-removing plate 261 located below the water tank 210. A support groove 262 is formed on the side wall of the filter chamber 221 to cooperate with the resin oil-removing plate 261. A clamping plate 263 is located inside the support groove 262, and a buffer spring 264 is located between the clamping plate 263 and the support groove 262. The resin oil-removing plate 261 can be used to remove oil from the cleaning fluid flowing into the cleaning chamber 1 from the water tank 210, which facilitates the subsequent filtration of the cleaning fluid and improves the treatment effect of the cleaning fluid. The resin oil-removing plate 261 can be fixed by the cooperation of the clamping plate 263 and the buffer spring 264, which facilitates the installation and replacement of the resin oil-removing plate 261.

[0041] Example 2

[0042] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The recycling chamber 2 has a cleaning door 23 on the side near the sedimentation box 21. A water trough 210 is rotatably connected to the sedimentation box 21. By opening the cleaning door 23 and rotating the water trough 210, the water trough 210 is separated from the filter box 22. Then, the sedimentation box 21 can be pulled out to clean the sediment at the bottom of the sedimentation box 21, thus facilitating the maintenance of the sedimentation box 21. Furthermore, the filter box 22 is connected to the recycling chamber 2 via a drawer slide 24.

[0043] A preferred embodiment, referring to Figure 3 A cleaning sleeve 13 is detachably connected to the inner side of the cleaning chamber 1. A transition sleeve 14 extending into the water collection tank 12 is formed on the cleaning sleeve 13. Multiple drainage grooves 15 extending to the transition sleeve 14 are formed on the inner side of the cleaning sleeve 13. The cleaning sleeve 13 is made of rubber or silicone. The side of the cleaning sleeve 13 facing the cleaning chamber 1 has multiple adsorption plates 16. By removing the cleaning sleeve 13 for separate cleaning, it is convenient to maintain the cleaning chamber 1 and avoid oil stains on the side wall of the cleaning chamber 1 caused by long-term use. The adsorption plates 16 facilitate the installation and use of the cleaning sleeve 13.

[0044] For any parts not mentioned in this utility model, existing technologies can be used or referenced.

[0045] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.

[0046] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A cleaning fluid recycling and reuse device for visual inspection of bearing rollers, comprising a cleaning chamber (1) and a recycling chamber (2), characterized in that, The recovery chamber (2) is located below the cleaning chamber (1). The recovery chamber (2) has a sedimentation box (21) and a filter box (22). The bottom of the cleaning chamber (1) is connected to a guide pipe (11) extending to the middle of the sedimentation box (21). The top of the sedimentation box (21) is connected to a water passage (210) extending to the filter box (22). The filter box (22) has a partition plate (220). The partition plate (220) separates the bottom-connected filter chamber (221) and the liquid storage chamber (222) in the filter box (22).

2. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 1, characterized in that, The recycling chamber (2) has a cleaning door (23) on one side, and the water tank (210) is rotatably connected to the sedimentation box (21) so that the sedimentation box (21) can be pulled out through the cleaning door (23).

3. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 2, characterized in that, The filter box (22) is connected to the recycling chamber (2) via a drawer slide (24).

4. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 1, characterized in that, A water collection tank (12) is formed on the side of the cleaning chamber (1) near the sedimentation box (21), and the guide pipe (11) is detachably connected to the bottom of the water collection tank (12).

5. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 4, characterized in that, The inner side of the cleaning chamber (1) is detachably connected to a cleaning sleeve (13), and a transition sleeve (14) extending into the water collection tank (12) is formed on the cleaning sleeve (13). Multiple drainage grooves (15) extending to the transition sleeve (14) are formed on the inner side of the cleaning sleeve (13).

6. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 5, characterized in that, The cleaning sleeve (13) is made of rubber or silicone, and the side of the cleaning sleeve (13) facing the cleaning chamber (1) has multiple adsorption plates (16).

7. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 1, characterized in that, The filter chamber (221) has a filter assembly (25) connected to the bottom near the partition plate (220) and an oil cleaning assembly (26) connected to the top near the partition plate (220).

8. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 7, characterized in that, The filter assembly (25) includes a magnetic adsorption layer (251), a cotton filter layer (252), an activated carbon filter layer (253), and an ultrafiltration membrane filter layer (254).

9. The cleaning fluid recycling and reuse device for bearing roller appearance inspection according to claim 7 or 8, characterized in that, The oil-removing assembly (26) includes a resin oil-removing plate (261) located below the water tank (210), and a support groove (262) is formed on the side wall of the filter chamber (221) to cooperate with the resin oil-removing plate (261).

10. The cleaning fluid recycling device for bearing roller appearance inspection according to claim 9, characterized in that, The support groove (262) has a pressing plate (263), and a buffer spring (264) is located between the pressing plate (263) and the support groove (262).

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