A multi-step transfer swaging forming apparatus

Abstract

The utility model discloses a kind of multi-step conveying punch forging forming equipment, the utility model relates to multi-step conveying technical field, the utility model, including:Support frame, the inner wall of support frame is rotatably connected with conveying device, the inner wall of support frame is rotatably connected with turnover device, the turnover device utilizes the conveying of conveying device, and rotation overturn is carried out, the outer wall of support frame is fixedly connected with discharge guide plate, the turnover device includes rotating rod;By setting the cooperation of conveying device and turnover device, realize material efficient transmission and overturning.Conveying component, belt pulley group and lower conveying component of conveying device constitute continuous conveying channel, can stably and quickly convey processing object, turnover impeller in turnover device is driven under rotating rod, realizes rotation overturn using conveying device conveying power, can accurately change processing object posture, so that material automatically completes overturning procedure in conveying process, reduce the purpose of manual intervention.

Description

Technical Field

[0001] This utility model relates to the field of multi-step conveying technology, specifically to a multi-step conveying forging equipment. Background Technology

[0002] Against the backdrop of modern manufacturing transforming towards high precision and high efficiency, stamping and forging, as a core process in metal processing, is widely used in fields such as automotive parts, aerospace, and electronic communications.

[0003] Most existing stamping and forging equipment adopts a single-process independent operation mode, and materials need to be frequently transferred between multiple machines. This not only leads to long production cycles and low efficiency, but also introduces cumulative errors due to multiple clamping, making it difficult to meet the processing requirements of precision parts. In addition, traditional equipment lacks automated material flipping and detection functions. For complex parts that need to be formed at multiple angles, manual intervention is often required to complete the posture adjustment, which not only increases labor costs, but also poses a risk of operational errors, resulting in an increase in scrap rate. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a multi-step conveying forging equipment, which solves the problems of low efficiency, poor precision, and insufficient automation in traditional forging equipment.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a multi-step conveying forging forming device, comprising: a support frame, a conveying device rotatably connected to the inner wall of the support frame, a flipping device rotatably connected to the inner wall of the support frame, the flipping device rotating and flipping by means of the conveying device, a discharge guide plate fixedly connected to the outer wall of the support frame, the flipping device including a rotating rod, a flipping impeller fixedly connected to the outer wall of the rotating rod, the outer wall of the flipping impeller contacting the workpiece, the flipping impeller rotating and flipping by means of the conveying device under the drive of the rotating rod, which can precisely change the posture of the workpiece, so that the material automatically completes the flipping process during the conveying process, reducing manual intervention.

[0006] Preferably, the outer wall of the rotating rod is rotatably connected to the inner wall of the support frame, and the end face of the rotating rod is rotatably connected to the output end of the motor.

[0007] Preferably, the flipping device further includes a U-shaped frame, on the outer wall of which a photoelectric sensor is fixedly connected. The bottom end of the U-shaped frame is fixedly connected to the top end of the support frame. The photoelectric sensor is located above the conveying device. The U-shaped frame is fixedly connected to the photoelectric sensor and is located above the conveying device, which can monitor the position and status of the processed object on the conveying device in real time.

[0008] Preferably, the conveying device includes an upper conveying component, a pulley assembly is fixedly connected to the outer wall of the upper conveying component, and a lower conveying component is fixedly connected to the end of the pulley assembly away from the upper conveying component. The upper conveying component, the pulley assembly and the lower conveying component form a continuous conveying channel, which can stably and quickly convey the processing object.

[0009] Preferably, the outer walls of the upper conveying component and the lower conveying component are rotatably connected to the inner wall of the support frame, the upper conveying component is located below the photoelectric sensor, the output end of the lower conveying component is located above the input end of the discharge guide plate, and the outer wall of the upper conveying component is rotatably connected to the output end of the motor.

[0010] Preferably, the inner walls of the upper conveying component and the lower conveying component are slidably connected with support rods, and the two ends of the support rods are fixedly connected to the outer wall of the support frame. This structural design provides stable support for the conveying device, enhances the overall stability of the equipment, and reduces the impact of shaking or deviation on material transmission and processing accuracy during the conveying process. Beneficial effects

[0011] This utility model provides a multi-step conveyor forging equipment. It has the following beneficial effects: This utility model achieves efficient material transfer and flipping through the combination of a conveying device and a flipping device. The upper conveying component, pulley group, and lower conveying component of the conveying device form a continuous conveying channel, which can stably and quickly transport the processing object. The flipping impeller in the flipping device is driven by a rotating rod and uses the power conveyed by the conveying device to rotate and flip, which can accurately change the posture of the processing object, so that the material can automatically complete the flipping process during the conveying process, reducing manual intervention. The U-shaped frame is fixedly connected to a photoelectric sensor and is located above the conveying device, which can monitor the position and status of the processing object on the conveying device in real time. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the tilting impeller of this utility model; Figure 4 This is a schematic diagram of the structure of the photoelectric sensor of this utility model.

[0013] In the diagram: 1. Support frame; 2. Conveying device; 20. Upper conveying assembly; 21. Pulley assembly; 22. Lower conveying assembly; 23. Support rod; 3. Tilting device; 30. Rotating rod; 31. Tilting impeller; 32. U-shaped frame; 33. Photoelectric sensor; 4. Discharge guide plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0015] Please see Figure 1-4 This utility model provides a technical solution: a multi-step conveying forging equipment, comprising: The support frame 1 has a conveying device 2 rotatably connected to its inner wall and a flipping device 3 rotatably connected to its inner wall. The flipping device 3 rotates and flips using the conveying device 2. The outer wall of the support frame 1 is fixedly connected to a discharge guide plate 4. The workpiece is installed in a staggered manner on the inner wall of the support frame 1 by the conveying device 2, and the flipping device 3 allows the workpiece to be flipped after stamping and forging, which facilitates subsequent operations. The flipping device 3 includes a rotating rod 30, and a flipping impeller 31 is fixedly connected to the outer wall of the rotating rod 30. The outer wall of the flipping impeller 31 is in contact with the workpiece. The outer wall of the rotating rod 30 is rotatably connected to the inner wall of the support frame 1, and the end face of the rotating rod 30 is rotatably connected to the output end of the motor. During the continued conveying process, the workpiece contacts the flipping impeller 31. Under the obstruction and push of the impeller, the posture is flipped, which meets the requirements of multi-step stamping and forging for multi-angle processing of materials. The flipping device 3 also includes a U-shaped frame 32. A photoelectric sensor 33 is fixedly connected to the outer wall of the U-shaped frame 32. The bottom end of the U-shaped frame 32 is fixedly connected to the top end of the support frame 1. The photoelectric sensor 33 is located above the conveying device 2. When the workpiece moves with the upper conveying component 20 to the area below the photoelectric sensor 33 on the outer wall of the U-shaped frame 32, the photoelectric sensor 33 is a product of the HT5B.X series manufactured by Leuze. When the light beam emitted by the photoelectric sensor 33 is blocked, the sensor detects the change in light signal and immediately sends a trigger signal to the equipment control system. After receiving the signal, the control system precisely controls the rotation angle and speed of the rotating rod 30, so that the blade of the flipping impeller 31 is quickly adjusted to be horizontal with the upper conveying component 20.

[0016] The conveying device 2 includes an upper conveying component 20. A pulley set 21 is fixedly connected to the outer wall of the upper conveying component 20. A lower conveying component 22 is fixedly connected to the end of the pulley set 21 away from the upper conveying component 20. The outer walls of the upper conveying component 20 and the lower conveying component 22 are rotatably connected to the inner wall of the support frame 1. The upper conveying component 20 is located below the photoelectric sensor 33, and the output end of the lower conveying component 22 is located above the input end of the discharge guide plate 4. The outer wall of the upper conveying component 20 is rotatably connected to the output end of the motor. After the equipment is started, the upper conveying component 20 starts to operate under the drive of the motor, and drives the lower conveying component 22 to run synchronously through the pulley set 21, forming a continuous material conveying channel. The processing object is placed on the upper conveying component 20. The support rod 23, which is slidably connected to the inner wall of component 22, enables the processed object to be transported smoothly during the conveying process. Under the action of the friction of the conveyor belt, it moves along the conveying path towards the flipping device 3. At the same time, the rotating rod 30 drives the flipping impeller 31 to rotate continuously under the drive of the motor, preparing for the material to flip. The processed object that has completed the flipping continues to move with the lower conveying component 22. The processed object, which has been formed by multiple steps of stamping and forging, arrives at the output end of the lower conveying component 22 under the drive of the conveying device 2. Since the output end of the lower conveying component 22 is aligned with the input end of the discharge guide plate 4, the finished product enters the discharge guide plate 4 under the push of the conveyor belt. The discharge guide plate 4 guides the finished product smoothly to the subsequent process or storage area through a specific tilt angle and flow guiding structure, thus completing the entire material processing and transmission process. The inner walls of the upper conveying component 20 and the lower conveying component 22 are slidably connected with support rods 23, and the two ends of the support rods 23 are fixedly connected to the outer wall of the support frame 1.

[0017] In use, the workpiece is installed in a staggered manner on the inner wall of the support frame 1 by the conveying device 2, and the flipping device 3 is used to flip the workpiece after stamping and forging, which facilitates subsequent operations. First, after the equipment is started, the upper conveyor component 20 starts to operate under the drive of the motor, and drives the lower conveyor component 22 to run synchronously through the pulley group 21, forming a continuous material conveying channel. The processing object is placed on the upper conveyor component 20. The support rod 23, which is slidably connected to the inner wall of the upper conveyor component 20 and the lower conveyor component 22, enables the processing object to be transported smoothly during the conveying process. Under the action of the friction of the conveyor belt, it moves along the conveying path towards the flipping device 3. At the same time, the rotating rod 30 drives the flipping impeller 31 to rotate continuously under the drive of the motor, preparing for the material to flip. When the workpiece moves with the upper conveyor assembly 20 to below the photoelectric sensor 33 on the outer wall of the U-shaped frame 32, the photoelectric sensor 33 is a product of the HT5B.X series manufactured by Leuze. When the light beam emitted by the photoelectric sensor 33 is blocked, the sensor detects the change in light signal and immediately sends a trigger signal to the equipment control system. After receiving the signal, the control system precisely controls the rotation angle and speed of the rotating rod 30, so that the blade of the tilting impeller 31 is quickly adjusted to be horizontal with the upper conveyor assembly 20. At this time, the workpiece comes into contact with the flipping impeller 31 during the continued conveying process. Under the obstruction and push of the impeller, the workpiece is flipped, which meets the requirements of multi-step stamping and forging for multi-angle processing of materials. The processed object, after being flipped, continues to move with the lower conveyor assembly 22. After being formed by multiple forging steps, the processed object arrives at the output end of the lower conveyor assembly 22 under the drive of the conveyor device 2. Since the output end of the lower conveyor assembly 22 is aligned with the input end of the discharge guide plate 4, the finished product enters the discharge guide plate 4 under the thrust of the conveyor belt. The discharge guide plate 4 guides the finished product smoothly to the subsequent process or storage area through a specific tilt angle and flow guiding structure, thus completing the entire material processing and transmission process.

[0018] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-step conveyor forging equipment, comprising: The support frame (1) is characterized by: The inner wall of the support frame (1) is rotatably connected to a conveying device (2), and the inner wall of the support frame (1) is rotatably connected to a flipping device (3). The flipping device (3) rotates and flips by means of the conveying device (2). The outer wall of the support frame (1) is fixedly connected to a discharge guide plate (4). The flipping device (3) includes a rotating rod (30), and a flipping impeller (31) is fixedly connected to the outer wall of the rotating rod (30). The outer wall of the flipping impeller (31) is in contact with the workpiece.

2. The multi-step conveying forging equipment according to claim 1, characterized in that: The outer wall of the rotating rod (30) is rotatably connected to the inner wall of the support frame (1), and the end face of the rotating rod (30) is rotatably connected to the output end of the motor.

3. The multi-step conveying forging equipment according to claim 1, characterized in that: The flipping device (3) also includes a U-shaped frame (32), on the outer wall of which a photoelectric sensor (33) is fixedly connected. The bottom end of the U-shaped frame (32) is fixedly connected to the top end of the support frame (1), and the photoelectric sensor (33) is located above the conveying device (2).

4. The multi-step conveying forging equipment according to claim 1, characterized in that: The conveying device (2) includes an upper conveying component (20), a pulley group (21) is fixedly connected to the outer wall of the upper conveying component (20), and a lower conveying component (22) is fixedly connected to the end of the pulley group (21) away from the upper conveying component (20).

5. The multi-step conveying forging equipment according to claim 4, characterized in that: The outer walls of the upper conveying assembly (20) and the lower conveying assembly (22) are rotatably connected to the inner wall of the support frame (1). The upper conveying assembly (20) is located below the photoelectric sensor (33). The output end of the lower conveying assembly (22) is located above the input end of the discharge guide plate (4). The outer wall of the upper conveying assembly (20) is rotatably connected to the output end of the motor.

6. The multi-step conveying forging equipment according to claim 5, characterized in that: The inner walls of the upper conveying component (20) and the lower conveying component (22) are slidably connected with support rods (23), and the two ends of the support rods (23) are fixedly connected to the outer wall of the support frame (1).

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