Wire box nut assembly machine

Abstract

The utility model discloses a wire box nut assembly machine, including frame, the side of frame top is provided with the nut assembly mechanism of the nut on the wire box of the wire box conveying line mechanism of conveying wire box, and the side of nut assembly mechanism is provided with the wire box of the nut assembly mechanism of conveying nut assembly, and nut assembly mechanism sets up on the frame, the side of nut assembly mechanism is provided with the wire box of the wire box ejection mechanism of conveying transport of the wire box of assembling nut, and wire box ejection mechanism sets up on the frame, and the outside one side of frame is provided with the control computer of the electric connection control of the wire box conveying line mechanism, nut assembly mechanism and wire box ejection mechanism to the box.

Description

Technical Field

[0001] This utility model relates to the field of wire boxes, and in particular to a wire box nut assembly machine. Background Technology

[0002] Junction boxes are junction boxes, mainly driven by the continuous development of the global construction industry, especially in new construction and renovation projects in the residential, commercial and industrial sectors, where the demand for junction boxes is constantly increasing. After the junction boxes are injection molded by the injection molding machine, nuts need to be installed on them to facilitate later use. For this reason, a junction box nut assembly machine has been proposed. Utility Model Content

[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0004] A wire box nut assembly machine includes a frame. A wire box infeed conveyor mechanism is provided on one side of the top of the frame to transport wire boxes. A nut assembly mechanism is provided on one side of the wire box infeed conveyor mechanism to assemble nuts onto the wire boxes it is transporting, and the nut assembly mechanism is mounted on the frame. A wire box discharge mechanism is provided on one side of the nut assembly mechanism to transport wire boxes equipped with nuts, and the wire box discharge mechanism is mounted on the frame. A control computer is provided on the outside of the frame to electrically connect and control the wire box infeed conveyor mechanism, the nut assembly mechanism, and the wire box discharge mechanism.

[0005] Preferably, the box-in conveying mechanism includes a conveyor line mounted on a frame, and a box-in-position sensor for sensing the position of the box is provided at the front end of the conveyor line. A box-in-direction sensor for detecting the direction of the box is provided on one side of the box-in-position sensor. Anti-jump plates for pushing and limiting the box and spanning the conveyor line are provided at the left and right sides of the front end of the conveyor line, and a box-in-position cylinder for pushing the box after the box-in-direction sensor detects that the box is in the correct direction. The box-in-position sensor pushes the box to the nut assembly mechanism. The conveyor line is also equipped with a motor for transporting the box on the frame, and the box-in-position sensor is electrically connected to the motor.

[0006] Preferably, the nut assembly mechanism includes a wire box placement platform on one side of an external wire box conveyor mechanism for placing the wire box pushed thereon. The wire box placement platform is mounted on a frame, and a nut vibratory plate is provided on one side of the wire box placement platform to vibrate and convey the nut to the area below the wire box placement platform. A nut lifting cylinder is provided below the wire box placement platform to lift the nut into the wire box placed above it. A nut track is provided between the wire box placement platform and the nut lifting cylinder, and the nut track is horizontally mounted below the wire box placement platform. The nut track and the wire box placement platform are interconnected, and the nut lifting cylinder is located below the nut track. A pin that can penetrate the nut track is provided above the nut lifting cylinder.

[0007] Preferably, an elastic clamping plate is provided on one side of the bottom of the wire box placement platform to elastically clamp the wire box, and the bottom of the wire box placement platform is formed with a through hole for the nut to pass through and aligned with the mounting hole of the wire box, and a pressing cylinder is provided at the top of the wire box placement platform to limit and press the wire box.

[0008] Preferably, a detection cylinder is provided on one side of the top of the outer end of the wire box placement platform, and a detection sensor for detecting the wire box is driven at the bottom of the detection cylinder. The detection sensor is parallel to the bottom of the outer end of the wire box placement platform, and a positioning plate for limiting and blocking the wire box is provided on one side of the bottom of the outer end of the wire box placement platform.

[0009] Preferably, a discharge cylinder is provided on the other side of the bottom end of the wire box placement platform, and the discharge cylinder drives a push plate that can push the wire box that has been inspected, and the push plate is located at the front end of the positioning plate.

[0010] Preferably, the wire box unloading mechanism includes a finished product tray disposed on the other side above the frame for carrying and transporting qualified wire boxes, and the finished product tray is located on one side of the nut assembly mechanism, and a full material sensor for detecting wire boxes is disposed at the end of the finished product tray.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: when the infeed conveyor mechanism transports the wire boxes to the nut assembly mechanism in sequence, the nut assembly mechanism assembles the nuts onto the wire boxes transported below, and the wire boxes with nuts are pushed to the wire box discharge mechanism, so that the wire boxes with nuts are transported through the wire box discharge mechanism so that other components can be installed on the wire boxes in the future.

[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 A schematic diagram of a wire box nut assembly machine;

[0015] Figure 2 This is a schematic diagram of the box-feeding conveyor mechanism;

[0016] Figure 3 This is a schematic diagram of the nut assembly mechanism;

[0017] Figure 4 This is a schematic diagram of the structure of the nut vibratory feeder;

[0018] Figure 5 This is a schematic diagram of the wire box discharge mechanism.

[0019] The diagram shows: 1. Box feeding conveyor mechanism, 2. Frame, 3. Nut assembly mechanism, 4. Control computer, 5. Box discharge mechanism, 6. Conveyor line, 7. Motor, 8. Box feeding cylinder, 9. Box arrival sensor, 10. Box forward / reverse sensor, 11. Anti-jump plate, 12. Nut lifting cylinder, 13. Nut track, 14. Nut vibratory feeder, 15. Box pressing cylinder, 16. Detection cylinder, 17. Detection sensor, 18. Positioning plate, 19. Elastic clamping plate, 20. Nut sensor, 21. Ejector pin, 22. Full material sensor, 23. Finished product tray, 24. Discharge cylinder, 25. Push plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 In this embodiment of the utility model, the wire box nut assembly machine includes a frame 2. A wire box infeed conveyor mechanism 1 is provided on one side of the top of the frame 2 to transport wire boxes. A nut assembly mechanism 3 is provided on one side of the wire box infeed conveyor mechanism 1 to assemble nuts onto the wire boxes it is transporting. The nut assembly mechanism 3 is mounted on the frame 2. A wire box discharge mechanism 5 is provided on one side of the nut assembly mechanism 3 to transport wire boxes with nuts assembled on them. The wire box discharge mechanism 5 is mounted on the frame 2. A control computer 4 is provided on the outside of the frame 2 to electrically connect and control the wire box infeed conveyor mechanism 1, the nut assembly mechanism 3, and the wire box discharge mechanism 5. When the wire box infeed conveyor mechanism 1 transports wire boxes sequentially to the nut assembly mechanism 3, the nut assembly mechanism 3 assembles nuts onto the wire boxes transported below. The wire boxes with nuts are then pushed to the wire box discharge mechanism 5, which transports the wire boxes with nuts assembled on them so that other components can be installed on the wire boxes subsequently.

[0022] The box-in conveying mechanism 1 includes a conveyor line 6 mounted on a frame 2. A box-in-position sensor 9 is located at the front end of the conveyor line 6 to detect the position of the box. A box-in-direction sensor 10 is located on one side of the box-in-position sensor 9 to detect the direction of the box. Anti-jump plates 11, which limit the pushing of the box and are mounted horizontally on the conveyor line 6, are distributed on the left and right sides of the front end of the conveyor line 6. A box-in-position cylinder 8 pushes the box after it has been detected by the box-in-direction sensor 10 and is in the correct direction. The box-in-position cylinder pushes the box to the nut assembly mechanism 3. The conveyor line 6 also includes a motor 7 for transporting the box on the frame 2. The position sensor 9 is electrically connected to the motor 7. When the wire box is driven by the motor 7 to the front end of the conveyor line 6, the position sensor 9 senses the wire box and drives the motor 7 to stop, causing the conveyor line 6 to stop. At this time, the wire box orientation sensor 10 detects the placement direction of the wire box located on one side of the wire box position sensor 9. The wire box with the correct orientation is pushed to the nut assembly mechanism 3 by the box inlet cylinder 8. If the orientation is incorrect, the equipment will alarm to prevent the nut assembly mechanism 3 from damaging the wire box when assembling the nut. In addition, the anti-jump plate 11 can prevent the wire box from jumping during the pushing process, reducing the failure rate of the equipment.

[0023] The nut assembly mechanism 3 includes a wire box placement platform (not shown in the figure) on one side of the wire box conveyor mechanism 1, which pushes the wire box thereon for placement. The wire box placement platform is mounted on the frame 2. A nut vibratory feeder 14 is provided on one side of the wire box placement platform to vibrate and convey the nut to the area below the wire box placement platform. A nut lifting cylinder 12 is provided below the wire box placement platform to lift the nut into the wire box placed above it. A nut track 13 is provided between the wire box placement platform and the nut lifting cylinder 12. 13 is horizontally mounted below the wire box placement platform. The nut track 13 is interconnected with the wire box placement platform. The nut lifting cylinder 12 is located below the nut track 13. A pin 21 that can penetrate the nut track 13 is provided above the nut lifting cylinder 12. The nut vibrating and transported by the nut vibrating plate 14 can be slid through the nut track 13 to the position above the nut lifting cylinder 12. Then, the pin 21 is driven by the nut lifting cylinder 12 to penetrate the nut track 13 and lift the nut into the wire box placed above the wire box placement platform.

[0024] The bottom of the wire box placement platform is provided with an elastic clamping plate 19 for elastically clamping the wire box. The bottom of the wire box placement platform is formed with a through hole (not shown in the figure) for the nut to pass through and aligned with the mounting hole of the wire box. The top of the wire box placement platform is provided with a pressing cylinder 15 for limiting and pressing the wire box. When the wire box after testing is pushed onto the wire box placement platform, the wire box with the nut installed on it will hold the wire box to be nut installed, and make the wire box to be nut installed located on the side of the elastic clamping plate 19 and below the pressing cylinder 15. The clamping and limiting of the wire box by the elastic clamping plate 19 and the pressing cylinder 15 makes the mounting hole of the wire box aligned with the through hole. This allows the subsequent nut lifting cylinder 12 to drive the ejector pin 21 through the nut track 13 and lift the nut into the mounting hole of the wire box placed above the wire box placement platform.

[0025] A detection cylinder 16 is installed on one side of the top of the outer edge of the wire box placement platform. A detection sensor 17 for detecting the wire box is driven at the bottom of the detection cylinder 16. The detection sensor 17 is parallel to the bottom edge of the outer edge of the wire box placement platform. A positioning plate 18 for limiting and blocking the wire box is installed on one side of the bottom edge of the outer edge of the wire box placement platform. When a wire box with a nut installed is pushed to the positioning plate 18 by the next wire box to be fitted with a nut, the detection cylinder 16 drives the detection sensor 17 to move into the wire box. The detection sensor 17 can then detect the wire box. If the detection sensor 17 detects that nuts are installed at all four corners inside the wire box, the wire box is considered a qualified product. If the detection sensor 17 cannot detect a nut at any of the four corners inside the wire box, the wire box is considered a defective product. The equipment will stop and alarm, and the machine will wait for personnel to handle the situation.

[0026] A discharge cylinder 24 is provided on the other side of the bottom of the wire box placement platform. The discharge cylinder 24 drives a push plate 25 that can push the wire boxes that have been inspected. The push plate 25 is located at the front end of the positioning plate 18. Through the cooperation between the discharge cylinder 24 and the push plate 25, the wire boxes that have passed the inspection and are located at the positioning plate 18 can be pushed to the wire box discharge mechanism 5.

[0027] The wire box unloading mechanism 5 includes a finished product tray 23 located on the other side of the frame 2, which carries and transports qualified wire boxes. The finished product tray 23 is located on one side of the nut assembly mechanism 3, and a full-load sensor 22 is provided at the end of the finished product tray to detect the wire boxes. The qualified finished wire boxes are pushed onto the finished product tray 23 by the push plate 25 driven by the unloading cylinder 24, forming a row of finished products for employees to pick up and pack. When the full-load sensor 22 detects wire boxes, it means that the finished product tray 3 is full of wire boxes. To prevent the wire boxes from falling, the equipment will alarm and temporarily stop production until the employees take away the wire boxes.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A wire box and nut assembly machine, comprising a frame, characterized in that, A box-in conveyor mechanism is provided on one side of the top of the frame to transport the wire boxes. A nut assembly mechanism is provided on one side of the box-in conveyor mechanism to assemble nuts onto the wire boxes it is transporting. The nut assembly mechanism is located on the frame. A wire box discharge mechanism is provided on one side of the nut assembly mechanism to transport the wire boxes with nuts assembled on them. The wire box discharge mechanism is located on the frame. A control computer is provided on the outside of the frame to electrically connect and control the box-in conveyor mechanism, the nut assembly mechanism, and the wire box discharge mechanism.

2. The wire box nut assembly machine according to claim 1, characterized in that, The box-in conveying mechanism includes a conveyor line mounted on a frame, with a box-in-position sensor at the front end of the conveyor line for sensing the position of the box, and a box-in-direction sensor for detecting the direction of the box on one side of the box-in-position sensor. At the left and right ends of the front end of the conveyor line are anti-jump plates that push and limit the box and are horizontally mounted on the conveyor line, and a box-in-position cylinder that pushes the box in the correct direction after detection by the box-in-direction sensor, pushing the box to the nut assembly mechanism. The conveyor line also includes a motor for transporting the box on the frame, and the box-in-position sensor is electrically connected to the motor.

3. The wire box nut assembly machine according to claim 1, characterized in that, The nut assembly mechanism includes a wire box placement platform on one side of an external wire box conveyor mechanism, which places the wire boxes pushed thereon. The wire box placement platform is mounted on a frame. A nut vibratory feeder is located on one side of the wire box placement platform to vibrate and convey the nut to the area below the wire box placement platform. A nut lifting cylinder is located below the wire box placement platform to lift the nut into the wire box placed above it. A nut track is provided between the wire box placement platform and the nut lifting cylinder. The nut track is horizontally positioned below the wire box placement platform and is interconnected with the wire box placement platform. The nut lifting cylinder is located below the nut track, and a pin that can penetrate the nut track is located above the nut lifting cylinder.

4. The wire box nut assembly machine according to claim 3, characterized in that, The bottom side of the wire box placement platform is provided with an elastic clamping plate for elastically holding the wire box, and the bottom of the wire box placement platform is formed with a through hole for the nut to pass through and aligned with the mounting hole of the wire box. The top of the wire box placement platform is provided with a pressing cylinder for limiting and pressing the wire box.

5. The wire box nut assembly machine according to claim 3, characterized in that, A detection cylinder is provided on one side of the top of the outer edge of the wire box placement platform, and a detection sensor for detecting the wire box is driven at the bottom of the detection cylinder. The detection sensor is parallel to the bottom edge of the outer edge of the wire box placement platform, and a positioning plate for limiting and blocking the wire box is provided on one side of the bottom edge of the outer edge of the wire box placement platform.

6. The wire box nut assembly machine according to claim 3, characterized in that, A discharge cylinder is provided on the other side of the bottom of the wire box placement platform, and the discharge cylinder drives a push plate that can push the wire boxes that have been inspected, and the push plate is located at the front end of the positioning plate.

7. The wire box nut assembly machine according to claim 1, characterized in that, The wire box unloading mechanism includes a finished product tray that carries and transports qualified wire boxes on the other side of the frame, and the finished product tray is located on one side of the nut assembly mechanism. A full material sensor for detecting wire boxes is provided at the end of the finished product tray.

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