A frame assembling machine for the frame of a planar photovoltaic tile
By designing a limiting structure and a cylinder-driven clamping plate to assemble the photovoltaic tile frame, the problems of low efficiency and poor adaptability of the frame assembly machine are solved, and efficient and precise photovoltaic tile frame assembly is achieved.
Patent Information
- Application Number
- CN202521929134.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-09
AI Technical Summary
Existing photovoltaic tile frame machines are inefficient, have high error rates, high labor costs, and cannot adapt to photovoltaic tiles of different sizes and specifications.
A frame assembly machine for planar photovoltaic tiles was designed. It uses a left side baffle, a right side baffle, and a rear side baffle to limit the photovoltaic tile frame, and completes the assembly by driving the top clamping plate with a cylinder. The frame is adjustable to accommodate photovoltaic tiles of different sizes.
It improved assembly efficiency, reduced assembly time, lowered the error rate, enhanced the adaptability of the frame assembly machine, and increased production efficiency by 40%.
Smart Images
Figure CN224674277U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of frame assembly machine technology, specifically to a frame assembly machine for planar photovoltaic tiles. Background Technology
[0002] In the production of photovoltaic modules, the outer frame is usually assembled manually. However, when the number of photovoltaic tiles is large, the efficiency of manual assembly cannot meet the production needs, thus exposing problems such as low efficiency, high error rate, and rising labor costs in the traditional manual framing mode. Moreover, existing framing machines can only assemble photovoltaic tiles of specific sizes and cannot be adjusted for photovoltaic tiles of different sizes and specifications, resulting in a significant increase in the production and operating costs of the framing machines. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a frame assembly machine for planar photovoltaic tile frames, which can improve the assembly efficiency of photovoltaic tile frames and enhance the adaptability of the frame assembly machine.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows.
[0005] A frame assembly machine for planar photovoltaic tiles includes a frame, with a left sliding frame and a right sliding frame installed on the left and right sides of the frame, respectively. Support plates for supporting the photovoltaic tiles are installed on the left and right sliding frames, respectively. A left baffle is provided on the left side of the left sliding frame, and a right baffle is provided on the right side of the right sliding frame. A left-side clamping cylinder is installed at the front end of the top of the left sliding frame, and a left-side clamping plate is installed at the movable end of the left-side clamping cylinder. A right-side clamping cylinder is installed at the front end of the top of the right sliding frame, and a right-side clamping plate is installed at the movable end of the right-side clamping cylinder. Rear baffles are installed on the rear side of the frame, spaced apart and working in conjunction with the left and right clamping plates to complete the assembly of the photovoltaic tile frame.
[0006] The aforementioned planar photovoltaic tile frame assembly machine has a frame composed of an aluminum profile frame, with the left and right sliding frames connected to the frame via angle irons.
[0007] The aforementioned planar photovoltaic tile frame assembly machine also includes a middle support frame in the middle of the frame, on which a support plate is installed.
[0008] The aforementioned planar photovoltaic tile frame assembly machine has a central cylinder bracket installed in the middle of the front side of the frame, a central cylinder mounted on the central cylinder bracket, a crossbar mounted on the movable end of the central cylinder, L-shaped support arms symmetrically mounted on both sides of the crossbar, and a central top clamping plate mounted on the vertical part of the L-shaped support arm.
[0009] In the aforementioned planar photovoltaic tile frame assembly machine, the horizontal part of the L-shaped support arm is provided with a waist hole, and the L-shaped support arm is locked to the crossbar by a bolt assembly passing through the waist hole.
[0010] Due to the adoption of the above technical solutions, the technical progress achieved by this utility model is as follows.
[0011] This invention provides a planar photovoltaic tile frame assembly machine. It uses a left side baffle, a right side baffle, and a rear side baffle to limit the pre-assembled photovoltaic tile frame. Then, a cylinder drives a top clamping plate to move towards the rear side baffle. The pressure between the top clamping plate and the rear side baffle completes the assembly of the photovoltaic tile frame, improving assembly efficiency and solving the problems of low efficiency, high error rate, and rising labor costs associated with traditional manual frame assembly. During assembly, the time for connecting long and short frames is reduced from 3 minutes to 15 seconds, ensuring that the diagonal error after frame assembly is less than 1mm, successfully increasing the overall production efficiency of the frame assembly operation by 40%. Furthermore, the left and right sliding frames in this invention can be adjusted to accommodate photovoltaic tile frame assemblies of different sizes, improving the adaptability of the frame assembly machine to the photovoltaic tile frame assembly. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the specific structure of the present utility model; Figure 2 This is a top view of the present invention.
[0013] The components are: 1. Frame, 2. Left sliding frame, 3. Right sliding frame, 4. Left baffle, 5. Right baffle, 6. Support plate, 7. Rear baffle, 8. Left clamping cylinder, 9. Right clamping cylinder, 10. Middle cylinder, 11. Middle cylinder bracket, 12. L-shaped support arm, 13. Middle clamping plate, 14. Left clamping plate, 15. Right clamping plate, 16. Middle support frame, 17. Crossbar. Detailed Implementation
[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0015] A frame assembly machine for planar photovoltaic tiles, such as Figures 1 to 2As shown, the device includes a frame 1. A left sliding frame 2 and a right sliding frame 3 are respectively installed on the left and right sides of the frame 1. Support plates 6 for supporting photovoltaic tiles are respectively installed on the left sliding frame 2 and the right sliding frame 3. A left baffle 4 is provided on the left side of the left sliding frame 2, and a right baffle 5 is provided on the right side of the right sliding frame 3. A left clamping cylinder 8 is installed at the front end of the top of the left sliding frame 2, and a left clamping plate 14 is installed at the movable end of the left clamping cylinder 8. A right clamping cylinder 9 is installed at the front end of the top of the right sliding frame 3, and a right clamping plate 15 is installed at the movable end of the right clamping cylinder 9. A rear baffle 7 with intervals is installed on the rear side of the frame 1. Under the action of the cylinder, the rear baffle 7 cooperates with the left clamping plate 14 and the right clamping plate 15 to push the pre-assembled photovoltaic tile frame towards the rear baffle 7, so as to quickly complete the assembly of the photovoltaic tile frame.
[0016] The frame 1 is composed of an aluminum profile frame. The left sliding frame 2 and the right sliding frame 3 are connected to the frame 1 by angle irons to ensure the overall stability of the frame. When it is necessary to adjust according to the size of the photovoltaic tile, the angle iron screws are removed, and then the left sliding frame 2 and the right sliding frame 3 are slid to the opposite side and then locked together by angle irons to better adapt to the assembly of photovoltaic tile frames of different sizes.
[0017] A middle support frame 16 is also provided in the middle of the frame 1. A support plate 6 is installed on the middle support frame 16 to support the middle of the photovoltaic tile and ensure the stability of the photovoltaic tile frame during assembly.
[0018] A central cylinder bracket 11 is installed in the middle of the front side of the frame 1. A central cylinder 10 is installed on the central cylinder bracket 11. A crossbar 17 is installed on the movable end of the central cylinder 10. L-shaped support arms 12 are symmetrically installed on both sides of the crossbar 17. A central clamping plate 13 is installed on the vertical part of the L-shaped support arm 12.
[0019] Specifically, the horizontal part of the L-shaped support arm 12 is provided with a waist hole, and the L-shaped support arm 12 is locked to the crossbar 17 by a bolt assembly passing through the waist hole.
[0020] The operation method of this utility model is as follows: First, adjust the positions of the left sliding frame 2 and the right sliding frame 3 according to the size of the photovoltaic tile, so that the photovoltaic tile with the frame is exactly between the left baffle 4 and the right baffle 5.
[0021] Then, the short frame of the photovoltaic tile is clipped onto the left and right sides of the photovoltaic panel. At the same time, the long frame is installed according to the pre-reserved slots at both ends of the short frame, so that the clips on the long frame are inserted into the slots of the short frame, thus completing the pre-assembly of the photovoltaic tile frame.
[0022] Next, the pre-installed photovoltaic tile frame is moved to the top of the frame 1 and supported by the support plate. At the same time, the left and right sides of the photovoltaic tile frame are locked between the left baffle 4 and the right baffle 5.
[0023] Then, the left clamping cylinder 8, the right clamping cylinder 9, and the middle cylinder 10 are activated, which drive the left clamping plate 14, the right clamping plate 15, and the middle clamping plate 13 to move towards the rear baffle, pushing the photovoltaic tile and frame to clamp against the rear baffle 7. Under the pressure cooperation of the clamping plate and the rear baffle, the assembly of the photovoltaic tile frame is completed.
[0024] This invention provides a planar photovoltaic tile frame assembly machine. It uses a left side baffle, a right side baffle, and a rear side baffle to limit the pre-assembled photovoltaic tile frame. Then, a cylinder drives a top clamping plate to move towards the rear side baffle. The pressure between the top clamping plate and the rear side baffle completes the assembly of the photovoltaic tile frame, improving assembly efficiency and solving the problems of low efficiency, high error rate, and rising labor costs associated with traditional manual frame assembly. During assembly, the time for connecting long and short frames is reduced from 3 minutes to 15 seconds, ensuring that the diagonal error after frame assembly is less than 1mm, successfully increasing the overall production efficiency of the frame assembly operation by 40%. Furthermore, the left and right sliding frames in this invention can be adjusted to accommodate photovoltaic tile frame assemblies of different sizes, improving the adaptability of the frame assembly machine to the photovoltaic tile frame assembly.
Claims
1. A frame assembly machine for planar photovoltaic tiles, characterized in that: The frame includes a frame (1), with a left sliding frame (2) and a right sliding frame (3) installed on the left and right sides respectively. Support plates (6) for supporting photovoltaic tiles are installed on the left sliding frame (2) and the right sliding frame (3) respectively. A left baffle (4) is provided on the left side of the left sliding frame (2), and a right baffle (5) is provided on the right side of the right sliding frame (3). A left clamping cylinder (8) is installed at the front end of the top of the left sliding frame (2), and a left clamping plate (14) is installed at the movable end of the left clamping cylinder (8). A right clamping cylinder (9) is provided at the front end of the top of the right sliding frame (3), and a right clamping plate (15) is installed at the movable end of the right clamping cylinder (9). A rear baffle (7) is installed on the rear side of the frame (1) at intervals, which cooperate with the left clamping plate (14) and the right clamping plate (15) to complete the assembly of the photovoltaic tile frame.
2. The planar photovoltaic tile frame assembly machine according to claim 1, characterized in that: The frame (1) is composed of an aluminum profile frame, and the left sliding frame (2) and the right sliding frame (3) are connected to the frame (1) by angle iron.
3. The planar photovoltaic tile frame assembly machine according to claim 1, characterized in that: The frame (1) is also provided with an intermediate support frame (16) in the middle, and a support plate (6) is installed on the intermediate support frame (16).
4. The planar photovoltaic tile frame assembly machine according to claim 1, characterized in that: A central cylinder bracket (11) is installed in the middle of the front side of the frame (1). A central cylinder (10) is installed on the central cylinder bracket (11). A crossbar (17) is installed on the movable end of the central cylinder (10). L-shaped support arms (12) are symmetrically installed on both sides of the crossbar (17). A central clamping plate (13) is installed on the vertical part of the L-shaped support arm (12).
5. A planar photovoltaic tile frame assembly machine according to claim 4, characterized in that: The horizontal part of the L-shaped support arm (12) is provided with a waist hole, and the L-shaped support arm (12) is locked to the crossbar (17) by a bolt assembly passing through the waist hole.