A surface grinder for turbocharger parts

Abstract

The utility model discloses a kind of surface grinding machine for turbocharger parts machining, belong to turbocharger parts machining equipment technical field, including grinding machine equipment, the top of grinding machine equipment is provided with electromagnetic chuck, support iron plate is placed on the electromagnetic chuck, the top of grinding machine equipment is provided with charge and discharge mechanism.In the utility model, when polishing the two ends of impeller, the mounting hole of impeller is sleeved on the outside of limiting column, so that the bottom end of impeller is supported by bearing disc, inflate by inflation pump, three-way electric control valve, hose, gas distribution pipe, gas injection pipe, gas guide hole, gas guide groove, through hole and exhaust pipe to annular airbag, the inner wall of impeller mounting hole is extruded by using the expansion of annular airbag, so as to polish the impeller mounted on bearing disc, and the top of support iron plate is provided with multiple limiting columns, to support and polish multiple impellers simultaneously, good practicability.

Description

Technical Field

[0001] This utility model relates to the technical field of turbocharger component processing equipment, and more specifically, to a surface grinder for processing turbocharger components. Background Technology

[0002] A turbocharger is essentially an air compressor that increases the intake air volume by compressing air. During operation, the inertial force of the exhaust gases from the engine drives a turbine within the turbine housing. This turbine, in turn, drives a coaxial impeller, which compresses the air supplied through the air filter and forces it into the cylinders. As engine speed increases, the exhaust gas velocity and turbine speed also increase simultaneously. The impeller then compresses even more air into the cylinders. The increased air pressure and density allow for the combustion of more fuel. By increasing the amount of fuel supplied and adjusting the engine speed, the engine's output power can be increased.

[0003] In the process of turbocharger manufacturing, grinding machines are needed to process turbocharger components. Among them, the impeller is one of the key components of the turbocharger. After casting, the end face of the impeller needs to be machined to be horizontal using a grinding machine. However, some impellers are not easy to clamp and fix, and it is not easy to process multiple impellers at one time. It is also not easy to collect the waste chips raised during grinding. Therefore, we propose a surface grinder for turbocharger component processing. Utility Model Content

[0004] In view of the problems mentioned in the background art above, the purpose of this utility model is to provide a surface grinder for machining turbocharger parts.

[0005] To solve the above problems, the present invention adopts the following technical solution: a surface grinder for processing turbocharger parts, comprising a grinding machine, an electromagnetic chuck on the top of the grinding machine, a supporting iron plate placed on the electromagnetic chuck, an air charging / discharging mechanism on the top of the grinding machine, a dust suction mechanism on the back of the grinding machine, multiple bearing plates on the top surface of the supporting iron plate, limit posts fixedly connected to the top surfaces of the multiple bearing plates, stepped grooves on the sides of the limit posts, multiple air guide holes on the sides of the supporting iron plate, an air guide groove inside the limit posts, a through hole on the top surface of the supporting iron plate and the bearing plates, located between the air guide groove and the air guide hole, an annular airbag fixedly sleeved on the outer side of the stepped groove, an air extraction / discharge pipe fixedly connected to the inner wall of the annular airbag, and the end of the air extraction / discharge pipe fixedly sleeved into the inner cavity of the air guide groove.

[0006] As a preferred embodiment of this utility model, the inflation / deflation mechanism includes an inflation pump and an deflation pump fixedly installed on the top surface of the grinding machine. A three-way electrically controlled valve is fixedly connected to the output end of the inflation pump and the input end of the deflation pump. A pressure gauge is fixedly sleeved on the top of the three-way electrically controlled valve. A flexible tube is sleeved on the end of the pressure gauge. A gas distribution pipe is fixedly connected to the end of the flexible tube. Multiple air injection pipes are fixedly sleeved on the side of the gas distribution pipe. The ends of the multiple air injection pipes are fixedly sleeved into the inner cavity of multiple air guide holes.

[0007] As a preferred embodiment of this utility model, the dust collection mechanism includes a dust collection box fixedly connected to the back of the grinding machine. A dust collection fan is fixedly installed on the top surface of the dust collection box. A T-joint is fixedly connected to the input end of the dust collection fan. Dust collection steel pipes are fixedly connected to both ends of the T-joint. The ends of the two dust collection steel pipes extend to both sides of the supporting iron plate and are fixedly connected to dust collection covers. The output end of the dust collection fan extends into the inner cavity of the dust collection box. A sleeve is fixedly connected to the top of the inner cavity of the dust collection box. A dust collection bag is fitted on the outside of the sleeve. A sealing door is hinged to the outside of the dust collection box. A vent hole is provided on the outside of the sealing door.

[0008] As a preferred embodiment of this utility model, a control panel is fixedly installed on the front of the grinding machine, and the control panel is electrically connected to an air pump, an air extraction pump, a three-way electric control valve, and a dust extraction fan through wires.

[0009] As a preferred embodiment of this utility model, the outer side of the sleeve is provided with a binding groove, and the outer side of the dust collection bag is provided with a binding strap, which is fitted into the inner cavity of the binding groove.

[0010] In a preferred embodiment of this invention, the outer diameter of the limiting post is equal to the outer diameter of the annular airbag.

[0011] The advantages of this utility model are: (1) In this utility model, when the two ends of the impeller are polished, the mounting hole of the impeller is fitted on the outside of the limiting post, so that the bearing plate supports the bottom end of the impeller. The air is inflated into the annular air bag by the air pump, three-way electric control valve, hose, air distribution pipe, air injection pipe, air guide hole, air guide groove, through hole and air extraction pipe. The expansion of the annular air bag is used to squeeze the inner wall of the impeller mounting hole, so that the impeller is mounted on the bearing plate for polishing. The top of the supporting iron plate is provided with multiple limiting posts so that multiple impellers can be supported and polished at the same time.

[0012] (2) In this utility model, when the grinding wheel on the grinding machine is used to grind the top of the impeller, the dust suction fan makes the dust suction steel pipe and dust suction hood generate suction. The suction of the dust suction hood is used to suck the dust raised during grinding into the inner cavity of the dust collection bag, thus realizing the function of collecting the waste and dust raised during grinding. Attached Figure Description

[0013] Figure 1 is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 is an exploded view of the limiting post and annular airbag of this utility model.

[0015] Figure 3 is a cross-sectional schematic diagram of the supporting iron plate of this utility model.

[0016] Figure 4 is a cross-sectional schematic diagram of the annular airbag of this utility model.

[0017] Figure 5 is a schematic diagram of the dust collection mechanism of this utility model.

[0018] Figure 6 is a cross-sectional schematic diagram of the dust collection box of this utility model.

[0019] The following are the labels in the diagram: 1. Grinding machine; 2. Electromagnetic chuck; 3. Support plate; 4. Bearing plate; 5. Limiting post; 6. Stepped groove; 7. Air duct; 8. Air duct groove; 9. Through hole; 10. Annular airbag; 11. Air extraction pipe; 12. Air inflation / deflation mechanism; 13. Dust collection mechanism; 14. Air pump; 15. Air extraction pump; 16. Three-way electric control valve; 17. Hose; 18. Air distribution pipe; 19. Air injection pipe; 20. Dust collection box; 21. Dust collection fan; 22. Three-way connector; 23. Dust collection steel pipe; 24. Dust collection hood; 25. Sleeve; 26. Binding groove; 27. Dust collection bag; 28. Binding strap; 29. ​​Sealing door; 30. Vent hole; 31. Control panel; 32. Pressure gauge. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1

[0023] As shown in Figures 1 to 4, a surface grinder for machining turbocharger parts includes a grinding machine 1. An electromagnetic chuck 2 is mounted on the top of the grinding machine 1, and a supporting iron plate 3 is placed on the electromagnetic chuck 2. The supporting iron plate 3 is fixed to the electromagnetic chuck 2 by magnetic attraction. An air filling / draining mechanism 12 is mounted on the top of the grinding machine 1, and a dust extraction mechanism 13 is mounted on the back of the grinding machine 1. Multiple bearing plates 4 are mounted on the top surface of the supporting iron plate 3, and limit posts 5 are fixedly connected to the top surfaces of the bearing plates 4. Stepped grooves 6 are provided on the sides of the limit posts 5, and multiple air guide holes 7 are provided on the sides of the supporting iron plate 3. An air guide groove 8 is provided inside the limit posts 5. Through holes 9 are opened on the top surfaces of the supporting iron plate 3 and the bearing plates 4, between the air guide grooves 8 and the air guide holes 7. The stepped grooves 6... An annular airbag 10 is fixedly sleeved on the outer side of the grinding machine 1. An air extraction / deletion pipe 11 is fixedly connected to the inner wall of the annular airbag 10. The end of the air extraction / deletion pipe 11 is fixedly sleeved to the inner cavity of the air guide groove 8. The inflation / deflation mechanism 12 includes an inflation pump 14 and an air extraction pump 15 fixedly installed on the top surface of the grinding machine 1. A three-way solenoid valve 16 is fixedly connected to the output end of the inflation pump 14 and the input end of the air extraction pump 15. A pressure gauge 32 is fixedly sleeved on the top of the three-way solenoid valve 16. A hose 17 is sleeved on the end of the pressure gauge 32. The hose 17 can be detached from the top of the pressure gauge 32. A distribution pipe 18 is fixedly connected to the end of the hose 17. Multiple injection pipes 19 are fixedly sleeved on the side of the distribution pipe 18. The ends of the multiple injection pipes 19 are fixedly sleeved to the inner cavity of multiple air guide holes 7. The pressure gauge 32 is used to control the air pressure injected into the inner cavity of the annular airbag 10. Limiting post 5 The outer diameter of the limit post 5 is equal to the outer diameter of the annular airbag 10, and the outer diameter of the limit post 5 is equal to the inner diameter of the mounting hole in the middle of the turbocharger impeller. Example 2

[0024] Based on Embodiment 1, as shown in Figures 1, 5, and 6, the dust collection mechanism 13 includes a dust collection box 20 fixedly connected to the back of the grinding machine 1. A dust collection fan 21 is fixedly installed on the top surface of the dust collection box 20. A three-way connector 22 is fixedly connected to the input end of the dust collection fan 21. Dust collection steel pipes 23 are fixedly connected to both ends of the three-way connector 22. The ends of the two dust collection steel pipes 23 extend to both sides of the supporting iron plate 3 and are fixedly connected to dust collection hoods 24. The output end of the dust collection fan 21 extends into the inner cavity of the dust collection box 20. A sleeve 25 is fixedly connected to the top of the inner cavity of the dust collection box 20. A dust collection bag 27 is fitted on the outside of the sleeve 25. A sealing door 29 is hinged to the outside of the dust collection box 20. A vent hole 30 is provided on the outside of the sealing door 29. The outer side is provided with a binding groove 26, and the outer side of the dust collection bag 27 is fitted with a binding strap 28. The binding strap 28 is fitted into the inner cavity of the binding groove 26. The dust collection bag 27 is fitted onto the outer side of the sleeve 25 through the cooperation of the binding groove 26 and the binding strap 28. Example 3

[0025] Based on Embodiment 1 and Embodiment 2, as shown in Figures 1 to 6, a control panel 31 is fixedly installed on the front of the grinding machine 1. The control panel 31 is electrically connected to the air pump 14, the air pump 15, the three-way solenoid valve 16, and the dust extraction fan 21 via wires. The control panel 31 is used to control the air pump 14, the air pump 15, the three-way solenoid valve 16, and the dust extraction fan 21. In addition, the control panel 31 can be used to control the grinding machine 1, and the device is powered by an external power supply.

[0026] It should be noted that this utility model is a surface grinder for processing turbocharger parts. In use, firstly, the supporting iron plate 3 is electromagnetically attached to the electromagnetic chuck 2, and the turbocharger impeller is fitted onto the outside of the limiting post 5, so that the large outer diameter end of the impeller contacts the bottom surface of the bearing plate 4, allowing the limiting post 5 to pass through the mounting hole in the middle of the impeller. Then, the three-way solenoid valve 16 is activated to connect the output end of the air pump 14 to the hose 17. The air pump 14 is activated to introduce external air from the hose 17, air distribution pipe 18, air injection pipe 19, air guide hole 7, through hole 9, air guide groove 8, and air extraction pipe 11 into the inner cavity of the annular airbag 10. At this time, the annular airbag 10 expands, compressing and fixing the inner wall of the mounting hole in the middle of the impeller, thereby stably fixing the impeller on the bearing plate 4. Then, the grinding wheel on the grinding machine 1 is used to grind the top of the impeller, while the dust extraction fan 21 is activated simultaneously. The suction pipe 23 and the dust hood 24 generate suction. The suction of the dust hood 24 is used to draw the dust raised during grinding into the inner cavity of the dust collection bag 27. Finally, after grinding the small outer diameter end of the impeller, the three-way electric control valve 16 is activated to connect the input end of the air pump 15 to the end of the hose 17. The air pump 15 is then activated to draw away the gas in the inner cavity of the annular air bag 10, releasing the impeller from its fixation. The impeller is then flipped so that the small outer diameter end of the impeller contacts the top surface of the supporting iron plate 3. The annular air bag 10 is then used to fix the impeller again so that the large outer diameter end of the impeller can be ground.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A surface grinder for machining turbocharger components, comprising a grinding machine (1), characterized in that: The grinding machine (1) is equipped with an electromagnetic chuck (2) on its top, and a supporting iron plate (3) is placed on the electromagnetic chuck (2). The grinding machine (1) is equipped with an air filling / defilling mechanism (12) on its top, and a dust collection mechanism (13) is provided on the back of the grinding machine (1). Multiple bearing plates (4) are provided on the top surface of the supporting iron plate (3), and limit posts (5) are fixedly connected to the top surfaces of the multiple bearing plates (4). Stepped grooves (6) are provided on the sides of the limit posts (5). The side of the iron plate (3) is provided with multiple air guide holes (7), the inside of the limiting post (5) is provided with an air guide groove (8), the top surface of the supporting iron plate (3) and the bearing plate (4) and the air guide groove (8) and the air guide hole (7) are provided with a through hole (9), the outer side of the stepped groove (6) is fixedly sleeved with an annular air bag (10), the inner wall of the annular air bag (10) is fixedly connected with a suction and discharge pipe (11), and the end of the suction and discharge pipe (11) is fixedly sleeved to the inner cavity of the air guide groove (8).

2. The surface grinder for machining turbocharger components according to claim 1, characterized in that: The inflation / deflation mechanism (12) includes an inflation pump (14) and a deflation pump (15) fixedly installed on the top surface of the grinding machine (1). The output end of the inflation pump (14) and the input end of the deflation pump (15) are fixedly connected to a three-way solenoid valve (16). A pressure gauge (32) is fixedly sleeved on the top of the three-way solenoid valve (16). A hose (17) is sleeved on the end of the pressure gauge (32). A gas distribution pipe (18) is fixedly connected to the end of the hose (17). Multiple air injection pipes (19) are fixedly sleeved on the side of the gas distribution pipe (18). The ends of the multiple air injection pipes (19) are fixedly sleeved to the inner cavity of multiple air guide holes (7).

3. A surface grinder for machining turbocharger components according to claim 2, characterized in that: The dust collection mechanism (13) includes a dust collection box (20) fixedly connected to the back of the grinding machine (1). A dust collection fan (21) is fixedly installed on the top surface of the dust collection box (20). A three-way connector (22) is fixedly connected to the input end of the dust collection fan (21). Dust collection steel pipes (23) are fixedly connected to both ends of the three-way connector (22). The ends of the two dust collection steel pipes (23) extend to both sides of the supporting iron plate (3) and are fixedly connected to a dust collection cover (24). The output end of the dust collection fan (21) extends into the inner cavity of the dust collection box (20). A sleeve (25) is fixedly connected to the top of the inner cavity of the dust collection box (20). A dust collection bag (27) is fitted on the outside of the sleeve (25). A sealing door (29) is hinged to the outside of the dust collection box (20). A vent hole (30) is provided on the outside of the sealing door (29).

4. A surface grinder for machining turbocharger components according to claim 3, characterized in that: The front of the grinding machine (1) is fixedly equipped with a control panel (31), which is electrically connected to the air pump (14), the air pump (15), the three-way electric control valve (16), and the dust extraction fan (21) via wires.

5. A surface grinder for machining turbocharger components according to claim 3, characterized in that: The outer side of the sleeve (25) is provided with a binding groove (26), and the outer side of the dust collection bag (27) is provided with a binding strap (28), which is fitted into the inner cavity of the binding groove (26).

6. A surface grinder for machining turbocharger components according to claim 1, characterized in that: The outer diameter of the limiting post (5) is equal to the outer diameter of the annular airbag (10).

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