Valve plate assisted installation cleaning platform structure

Abstract

The utility model discloses a valve plate auxiliary installation cleaning platform structure, including cleaning installation platform, the inside of cleaning installation platform is equipped with valve plate magnetic attraction subassembly, and the one side of valve plate magnetic attraction subassembly is equipped with oil cylinder control subassembly, aiming at the defect of manual installation valve plate overturn, present use auxiliary magnetic attraction rotating device, aiming at the difficulty of non - standard valve plate clamping, use vertical magnetic attraction rotating device has universality, aiming at individual limit non - standard valve plate, under the condition that vertical magnetic attraction plane is not enough, can use plane magnetic chuck, guarantee the universality of this platform, aiming at the oil liquid that valve body exists personally, after installation, easy to have the problem of oil stain. Increase the water -separation row for cleaning, and it is convenient to clean oil stain directly.

Description

Technical Field

[0001] This utility model relates to the field of valve plate auxiliary installation cleaning platform, specifically, to a valve plate auxiliary installation cleaning platform structure. Background Technology

[0002] Injection molding machines are core industrial equipment used in the mass production of plastic products with complex geometric shapes through plastic molding processes. Their core principle is to heat and melt solid plastic granules into a viscous flow state, then rapidly inject them under high pressure into a closed metal mold cavity. After cooling and solidification, the mold opens and the product is ejected, ultimately yielding a plastic product with a shape consistent with the mold cavity.

[0003] Currently in the injection molding machine industry, manual handling is still heavily relied upon in valve plate assembly, involving manual handling and flipping. This operation has a significant impact on the surface quality of the parts. In some non-standard environments, automation is difficult to achieve; such automation requires a high degree of standardization. Therefore, non-standard assembly is mostly still done manually. Utility Model Content

[0004] In view of the problems in the related technologies, this utility model proposes a valve plate-assisted installation cleaning platform structure to overcome the above-mentioned technical problems existing in the existing related technologies.

[0005] Therefore, the specific technical solution adopted by this utility model is as follows: A valve plate-assisted installation cleaning platform structure includes a cleaning installation platform, a valve plate magnetic attraction component is provided inside the cleaning installation platform, and a hydraulic cylinder control component is provided on one side of the valve plate magnetic attraction component. To achieve the magnetic attraction of the valve plate, the valve plate magnetic attraction assembly includes a lifting and rotating base, which is symmetrically installed above the cleaning installation platform. A suction cup mounting frame is connected above the lifting and rotating base, and a rotating cylinder is installed inside the suction cup mounting frame. A vertical electromagnetic chuck is connected to one side of the rotating cylinder, and a flat electromagnetic chuck is provided on one side of the vertical electromagnetic chuck. The flat electromagnetic chuck is installed above the cleaning installation platform.

[0006] Furthermore, a PLC controller is installed on one side of the cleaning installation platform, and the vertical electromagnetic chuck and the flat electromagnetic chuck are electrically connected to the PLC controller.

[0007] Furthermore, in order to achieve the function of hydraulic cylinder control, the hydraulic cylinder control component includes an oil discharge pipe, which is connected to the rotary hydraulic cylinder. One end of the oil discharge pipe is connected to an oil control valve, and one side of the oil control valve is connected to a liquid delivery pipe. One side of the liquid delivery pipe is connected to the output end of the oil delivery pump, and the input end of the oil delivery pump is connected to an oil storage tank through a pipeline. A pressure gauge is connected to one side of the oil control valve.

[0008] Furthermore, the oil control valve and the oil delivery pump are electrically connected to the PLC controller.

[0009] Furthermore, an air blowing interface is installed above the cleaning installation platform.

[0010] Furthermore, an external water distribution drain is installed on one side of the cleaning installation platform.

[0011] The beneficial effects of this utility model are as follows: (1) This utility model improves upon existing technology. In practical use, the valve plate magnetic suction assembly and the oil cylinder control assembly solve the problem that in the current injection molding machine industry, manual handling is still the primary method used in valve plate assembly. This manual handling and flipping has a significant impact on the surface quality of the parts. In some non-standard environments, automation is difficult to achieve, as automation requires a high degree of standardization. For non-standard assembly, manual labor is still the main method.

[0012] (2) To address the drawbacks of manual valve plate rotation during installation, an auxiliary magnetic chuck rotation device is now used; to address the difficulty in clamping non-standard valve plates, a vertical magnetic chuck rotation device is used, which is versatile; for individual extreme non-standard valve plates where the vertical magnetic chuck plane is insufficient, a flat magnetic chuck can be used to ensure the versatility of this platform; to address the issue of oil contamination after installation due to the presence of oil in the valve body, a water drain for cleaning has been added, facilitating direct cleaning of oil contamination. This avoids cleaning after operation, preventing oil contamination from adhering and reducing subsequent cleaning workload; to address the issue of platform pressure regulation and control, an oil pressure adjustment mechanism has been added, allowing adjustment according to the user's actual needs during initial use and subsequent continuous use; to improve oil contamination cleaning efficiency, multiple sets of air blowing interfaces have been added, allowing connection of multiple air blowing pipes for drying and cleaning after cleaning. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the main structure of a valve plate-assisted installation cleaning platform structure according to an embodiment of the present utility model; Figure 2 This is a perspective view of a valve plate-assisted installation cleaning platform structure according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the valve plate magnetic suction assembly in a valve plate-assisted installation cleaning platform structure according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the hydraulic cylinder control component in a valve plate-assisted installation cleaning platform structure according to an embodiment of the present utility model.

[0015] In the picture: 1. Cleaning and installation platform; 2. Valve plate magnetic suction assembly; 201. Lifting and rotating base; 202. Suction cup mounting bracket; 203. Rotary cylinder; 204. Vertical electromagnetic chuck; 205. Planar electromagnetic chuck; 3. Cylinder control assembly; 301. Oil drain pipe; 302. Oil control valve; 303. Infusion pipe; 304. Oil transfer pump; 305. Oil storage tank; 306. Pressure gauge; 4. External water distribution drain; 5. PLC controller; 6. Air blowing reserved interface. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] According to an embodiment of the present invention, a valve plate-assisted installation cleaning platform structure is provided, including a cleaning installation platform 1, a valve plate magnetic attraction component 2 is provided inside the cleaning installation platform 1, and a hydraulic cylinder control component 3 is provided on one side of the valve plate magnetic attraction component 2.

[0018] like Figure 1-4 As shown, according to the valve plate auxiliary installation cleaning platform structure of this utility model embodiment, the valve plate magnetic suction assembly 2 includes a lifting and rotating base 201, which is symmetrically installed above the cleaning installation platform 1. A suction cup mounting bracket 202 is connected above the lifting and rotating base 201. A rotating cylinder 203 is installed inside the suction cup mounting bracket 202. A vertical electromagnetic chuck 204 is connected to one side of the rotating cylinder 203. A flat electromagnetic chuck 205 is provided on one side of the vertical electromagnetic chuck 204. The flat electromagnetic chuck 205 is installed above the cleaning installation platform 1. A PLC controller 5 is installed on one side of the cleaning installation platform 1. The vertical electromagnetic chuck 204 and the flat electromagnetic chuck 205 are electrically connected to the PLC controller 5.

[0019] Through the above technical solution, the present invention provides a valve plate assisted installation cleaning platform structure, the core component of which includes a cleaning installation platform 1 serving as a basic working plane. Inside the cleaning installation platform 1, a valve plate magnetic suction assembly 2 for adsorbing and fixing the valve plate is integrated. Adjacent to the valve plate magnetic suction assembly 2, a cylinder control assembly 3 for precisely controlling the movement of related cylinders is arranged. The specific structure of the valve plate magnetic suction assembly 2 is as follows: it includes two symmetrically mounted lifting and rotating bases 201 on the upper surface of the cleaning installation platform 1. A suction cup mounting bracket 202 is firmly connected above each lifting and rotating base 201. Inside the suction cup mounting bracket 202, a rotary cylinder 203 providing rotational driving force is installed. The output end of the rotary cylinder 203 is connected to a vertical electromagnetic chuck 204, used to provide strong magnetic adsorption when the valve plate is in an upright state. In addition, the same side of the vertical electromagnetic chuck 204 usually refers to the nearby location. A flat electromagnetic chuck 205 is also installed on the upper surface of the cleaning installation platform 1 to provide adsorption and fixation when the valve plate is in a horizontal position.

[0020] like Figure 1-4 As shown, according to the valve plate-assisted installation cleaning platform structure of this utility model embodiment, the oil cylinder control component 3 includes an oil drain pipe 301, which is connected to the rotary oil cylinder 203. One end of the oil drain pipe 301 is connected to an oil control valve 302, and one side of the oil control valve 302 is connected to a liquid delivery pipe 303. One side of the liquid delivery pipe 303 is connected to the output end of the oil delivery pump 304. The input end of the oil delivery pump 304 is connected to an oil storage tank 305 through a pipe. The oil control valve 302 and the oil delivery pump 304 are electrically connected to the PLC controller 5. An air blowing reserved interface 6 is installed above the cleaning installation platform 1, and an external water distribution drain 4 is installed on one side of the cleaning installation platform 1.

[0021] To achieve automated control and status monitoring, a core control unit, namely a PLC controller 5, is installed on one side of the cleaning installation platform 1 using the above technical solution. Both the vertical electromagnetic chuck 204 and the planar electromagnetic chuck 205 are electrically connected to the PLC controller 5 via electrical wiring, receiving commands from the PLC controller 5 to control the on / off state of the magnetic force. To facilitate future expansion of cleaning functions, a pre-installed air blowing interface 6 is provided above the cleaning installation platform 1 for connecting to an external air source for cleaning. Simultaneously, an external water distribution drain 4 is installed on the side of the cleaning installation platform 1. This drain 4 is mainly used to distribute cleaning fluid or cooling water, providing an access point for liquid cleaning or cooling of the platform.

[0022] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0023] In summary, with the help of the above-mentioned technical solution of this utility model, the cylinder control component 3 is responsible for providing stable and controllable hydraulic power to the rotary cylinder 203 in the valve plate magnetic attraction component 2. Its specific oil circuit connection and working method are as follows: one end of the oil drain pipe 301 is connected to each rotary cylinder 203 that needs to be driven. The other end of the oil drain pipe 301 is connected to the corresponding interface of the control valve 302. The control valve 302 is used to precisely regulate the flow rate and direction of the hydraulic oil flowing to the rotary cylinder 203. On the inlet side of the control valve 302, it is connected to the output end of the oil transfer pump 304 through the delivery pipe 303. The input end of the oil transfer pump 304 is connected to the oil storage tank 305, which stores hydraulic oil, through a pipeline, and is responsible for pumping the hydraulic oil out of the oil storage tank 305. In order to monitor the oil circuit pressure in real time and ensure the safe and stable operation of the system, a pressure gauge 306 is also connected to one side of the control valve 302. The oil control valve 302 and the oil transfer pump 304 are also electrically connected to the PLC controller 5, and receive instructions from the PLC controller 5 to control the start, stop, flow and direction.

[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A valve plate-assisted installation cleaning platform structure, characterized in that, The system includes a cleaning installation platform (1), which has a valve plate magnetic suction assembly (2) inside and a hydraulic cylinder control assembly (3) on one side of the valve plate magnetic suction assembly (2). The valve plate magnetic suction assembly (2) includes a lifting and rotating base (201), which is symmetrically installed above the cleaning installation platform (1). A suction cup mounting bracket (202) is connected above the lifting and rotating base (201). A rotating cylinder (203) is installed inside the suction cup mounting bracket (202). A vertical electromagnetic chuck (204) is connected to one side of the rotating cylinder (203). A flat electromagnetic chuck (205) is provided on one side of the vertical electromagnetic chuck (204). The flat electromagnetic chuck (205) is installed above the cleaning installation platform (1).

2. The valve plate-assisted installation cleaning platform structure according to claim 1, characterized in that, A PLC controller (5) is installed on one side of the cleaning installation platform (1), and the vertical electromagnetic chuck (204) and the flat electromagnetic chuck (205) are electrically connected to the PLC controller (5).

3. The valve plate-assisted installation cleaning platform structure according to claim 2, characterized in that, The cylinder control assembly (3) includes an oil drain pipe (301), which is connected to a rotary cylinder (203). One end of the oil drain pipe (301) is connected to an oil control valve (302), and one side of the oil control valve (302) is connected to a liquid delivery pipe (303). One side of the liquid delivery pipe (303) is connected to the output end of an oil delivery pump (304). The input end of the oil delivery pump (304) is connected to an oil storage tank (305) through a pipe. One side of the oil control valve (302) is connected to a pressure gauge (306).

4. The valve plate-assisted installation cleaning platform structure according to claim 3, characterized in that, The oil control valve (302) and the oil transfer pump (304) are electrically connected to the PLC controller (5).

5. The valve plate-assisted installation cleaning platform structure according to claim 4, characterized in that, An air blowing interface (6) is installed on the top of the cleaning installation platform (1).

6. The valve plate-assisted installation cleaning platform structure according to claim 5, characterized in that, An external water distribution drain (4) is installed on one side of the cleaning installation platform (1).

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