A charging pile power distribution device
By designing a power distribution device for charging piles, flexible power distribution of charging piles is realized, solving the problem of fixed power distribution mode in existing technologies, and improving charging efficiency and customer experience.
Patent Information
- Application Number
- CN202521620522.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-07-31
AI Technical Summary
When existing charging stations operate with both charging guns simultaneously, the fixed power distribution mode cannot dynamically adjust the output according to the vehicle's battery status, resulting in low utilization of charging facilities and extended waiting times for users.
Design a charging pile power distribution device that achieves output power distribution of 40kW, 80kW or 120kW through fixed connection of several input conductor units with the charging gun conductor unit. Combined with DC contactor control, the output power of a single charging gun can be flexibly adjusted.
It improves the flexibility and diversity of power distribution in charging stations, reduces charging time, and enhances charging efficiency and customer experience.
Smart Images

Figure CN224675917U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of charging pile technology and relates to a charging pile power distribution device. Background Technology
[0002] With the global energy structure transformation and increased environmental awareness, electric vehicles, as an important carrier of green travel, have seen a surge in demand for charging stations to meet their charging needs. Currently, there are two charging solutions: split-type charging stations and integrated charging stations. Split-type architectures separate the rectifier module from the charging terminal, enabling power pool sharing, suitable for high-power centralized charging scenarios. Integrated charging stations, on the other hand, generally adopt a "single-pile, dual-gun" hardware configuration, integrating rectification, control, and billing functions into a single cabinet. When both guns operate simultaneously, the fixed power distribution mode cannot dynamically adjust the output according to the vehicle's battery status, and the power distribution of the charging station is not flexible enough, which not only reduces the utilization rate of charging facilities but also increases user waiting time. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a power distribution device for charging piles.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] This utility model provides a power distribution device for a charging pile, including a plurality of input conductor units. Each input conductor unit is provided with a first DC contactor at one end, and the other end is fixedly connected to a first charging gun conductor unit, a second charging gun conductor unit, a third charging gun conductor unit, or a fourth charging gun conductor unit through a connector. The first charging gun conductor unit, the second charging gun conductor unit, the third charging gun conductor unit, or the fourth charging gun conductor unit are arranged sequentially. The output power of the input conductor unit is 40kW, 80kW, or 120kW.
[0006] Furthermore, the plurality of input conductor units include a first input conductor unit, a second input conductor unit, a third input conductor unit, a fourth input conductor unit, a fifth input conductor unit, and a sixth input conductor unit arranged sequentially from top to bottom.
[0007] Furthermore, the first charging gun conductive unit includes a first charging gun positive electrode conductor and a first charging gun negative electrode conductor, the second charging gun conductive unit includes a second charging gun positive electrode conductor and a second charging gun negative electrode conductor, the third charging gun conductive unit includes a third charging gun positive electrode conductor and a third charging gun negative electrode conductor, and the fourth charging gun conductive unit includes a fourth charging gun positive electrode conductor and a fourth charging gun negative electrode conductor.
[0008] Furthermore, the first charging gun positive conductor, the first charging gun negative conductor, the second charging gun positive conductor, the second charging gun negative conductor, the third charging gun positive conductor, the third charging gun negative conductor, the fourth charging gun positive conductor, and the fourth charging gun negative conductor are arranged side by side on one side of several input conductor units.
[0009] Furthermore, the first input conductor unit includes a first positive input conductor and a first negative input conductor; the second input conductor unit includes a second positive input conductor and a second negative input conductor; the third input conductor unit includes a third positive input conductor and a third negative input conductor; the fourth input conductor unit includes a fourth positive input conductor and a fourth negative input conductor; the fifth input conductor unit includes a fifth positive input conductor and a fifth negative input conductor; and the sixth input conductor unit includes a sixth positive input conductor and a fifth negative input conductor.
[0010] Furthermore, the first positive input conductor is fixedly connected to the first charging gun positive conductor through the first charging gun positive power distribution conductor, and the first negative input conductor is fixedly connected to the first charging gun negative conductor through the first charging gun negative power distribution conductor.
[0011] Furthermore, the first positive input conductor is fixedly connected to the second charging gun positive conductor through the second charging gun positive power distribution conductor, and the first negative input conductor is fixedly connected to the second charging gun negative conductor through the second charging gun negative power distribution conductor.
[0012] Furthermore, the first positive input conductor is fixedly connected to the third charging gun positive conductor through the third charging gun positive power distribution conductor, and the first negative input conductor is fixedly connected to the third charging gun negative conductor through the third charging gun negative power distribution conductor.
[0013] Furthermore, the first positive input conductor is fixedly connected to the fourth charging gun positive power distribution conductor through the fourth charging gun positive power distribution conductor, and the first negative input conductor is fixedly connected to the fourth charging gun negative power distribution conductor through the fourth charging gun negative power distribution conductor.
[0014] Furthermore, a first DC contactor is provided at one end of the first positive input conductor, the second positive input conductor, the third positive input conductor, the fourth positive input conductor, the fifth positive input conductor, and the sixth positive input conductor; a second DC contactor is provided at one end of the first negative input conductor, the second negative input conductor, the third negative input conductor, the fourth negative input conductor, the fifth negative input conductor, and the sixth negative input conductor.
[0015] Compared with the prior art, the present invention has the following beneficial technical effects:
[0016] This utility model discloses a power distribution device for charging piles. Without affecting the performance of the charging cabinet, it makes reasonable arrangements of components and conductors. On the one hand, it increases the number of charging guns, and on the other hand, it improves the flexibility and diversity of the overall power distribution, improves charging efficiency, reduces charging time, and enhances the customer's charging experience. It enables a single charging gun to call up power from 40kW to 480kW in 40kW increments. Attached Figure Description
[0017] Figure 1 This is a front structural diagram of a power distribution device for a charging pile according to the present invention;
[0018] Figure 2 This is a schematic diagram of the front structure of the first charging gun conductive unit in an embodiment of this utility model;
[0019] Figure 3 This is a schematic diagram of the input conductor unit in an embodiment of the present invention;
[0020] Figure 4 This is a schematic diagram of the back structure of the first charging gun conductive unit in an embodiment of this utility model;
[0021] Figure 5 This is a schematic diagram of the back structure of the second DC contactor in an embodiment of this utility model.
[0022] Figure label:
[0023] 1-First DC contactor; 2-Connector; 3-First input conductor unit; 4-Second input conductor unit; 5-Third input conductor unit; 6-Fourth input conductor unit; 7-Fifth input conductor unit; 8-Sixth input conductor unit; 9-First charging gun positive conductor; 10-First charging gun negative conductor; 11-Second charging gun positive conductor; 12-Second charging gun negative conductor; 13-Third charging gun positive conductor; 14-Third charging gun negative conductor; 15-Fourth charging gun positive conductor; 16-Fourth charging gun negative conductor; 17-First charging gun positive power distribution conductor; 18-Second charging gun positive power distribution conductor; 19-Third charging gun positive power distribution conductor; 20 - Fourth charging gun positive power distribution conductor; 21- Second DC contactor; 27- First charging gun negative power distribution conductor; 28- Second charging gun negative power distribution conductor; 29- Third charging gun negative power distribution conductor; 30- Fourth charging gun negative power distribution conductor; 31- First positive input conductor; 32- First negative input conductor; 41- Second positive input conductor; 42- Second negative input conductor; 51- Third positive input conductor; 52- Third negative input conductor; 61- Fourth positive input conductor; 62- Fourth negative input conductor; 71- Fifth positive input conductor; 72- Fifth negative input conductor; 81- Sixth positive input conductor; 82- Sixth negative input conductor. Detailed Implementation
[0024] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0025] Example 1
[0026] A charging pile power distribution device includes several input conductor units. Each input conductor unit has a first DC contactor 1 at one end and is fixedly connected to a first charging gun conductor unit, a second charging gun conductor unit, a third charging gun conductor unit, or a fourth charging gun conductor unit via a connector 2 at the other end. The first charging gun conductor unit, the second charging gun conductor unit, the third charging gun conductor unit, or the fourth charging gun conductor unit are arranged sequentially. The output power of the input conductor unit is 40kW, 80kW, or 120kW. Figure 1 As shown.
[0027] In this embodiment, there are six input conductor units, each with the same structure, arranged sequentially from top to bottom: first input conductor unit 3, second input conductor unit 4, third input conductor unit 5, fourth input conductor unit 6, fifth input conductor unit 7, and sixth input conductor unit 8. Figure 3 As shown.
[0028] The first input conductor unit 3 includes a first positive input conductor 31 and a first negative input conductor 32; the second input conductor unit 4 includes a second positive input conductor 41 and a second negative input conductor 42; the third input conductor unit 5 includes a third positive input conductor 51 and a third negative input conductor 52; the fourth input conductor unit 6 includes a fourth positive input conductor 61 and a fourth negative input conductor 62; the fifth input conductor unit 7 includes a fifth positive input conductor 71 and a fifth negative input conductor 72; and the sixth input conductor unit 8 includes a sixth positive input conductor 81 and a fifth negative input conductor 82.
[0029] The first positive input conductor 31 is fixedly connected to the first charging gun positive conductor 9 via the first charging gun positive power distribution conductor 17. The first negative input conductor 32 is fixedly connected to the first charging gun negative conductor 10 via the first charging gun negative power distribution conductor 27. The first positive input conductor 31 is fixedly connected to the second charging gun positive conductor 11 via the second charging gun positive power distribution conductor 18. The first negative input conductor 32 is fixedly connected to the second charging gun negative conductor 12 via the second charging gun negative power distribution conductor 28. The first positive input conductor 31 is fixedly connected to the third charging gun positive conductor 13 via the third charging gun positive power distribution conductor 19. The first negative input conductor 32 is fixedly connected to the third charging gun negative conductor 14 via the third charging gun negative power distribution conductor 29. The first positive input conductor 31 is fixedly connected to the fourth charging gun positive conductor 15 via the fourth charging gun positive power distribution conductor 20, and the first negative input conductor 32 is fixedly connected to the fourth charging gun negative conductor 16 via the fourth charging gun negative power distribution conductor 30. Figure 2 As shown and as Figure 4 As shown.
[0030] Similarly, the second positive input conductor 41 is fixedly connected to the first charging gun positive conductor 9 via the first charging gun positive power distribution conductor 17, and the second negative input conductor 42 is fixedly connected to the first charging gun negative conductor 10 via the first charging gun negative power distribution conductor 27. The second positive input conductor 41 is fixedly connected to the second charging gun positive conductor 11 via the second charging gun positive power distribution conductor 18, and the second negative input conductor 42 is fixedly connected to the second charging gun negative conductor 12 via the second charging gun negative power distribution conductor 28. The second positive input conductor 41 is fixedly connected to the third charging gun positive conductor 13 via the third charging gun positive power distribution conductor 19, and the second negative input conductor 42 is fixedly connected to the third charging gun negative conductor 14 via the third charging gun negative power distribution conductor 29. The second positive input conductor 41 is fixedly connected to the fourth charging gun positive conductor 15 through the fourth charging gun positive power distribution conductor 20, and the second negative input conductor 42 is fixedly connected to the fourth charging gun negative conductor 16 through the fourth charging gun negative power distribution conductor 30.
[0031] The third positive input conductor 51 is fixedly connected to the first charging gun positive conductor 9 via the first charging gun positive power distribution conductor 17. The third negative input conductor 52 is fixedly connected to the first charging gun negative conductor 10 via the first charging gun negative power distribution conductor 27. The third positive input conductor 51 is fixedly connected to the second charging gun positive conductor 11 via the second charging gun positive power distribution conductor 18. The third negative input conductor 52 is fixedly connected to the second charging gun negative conductor 12 via the second charging gun negative power distribution conductor 28. The third positive input conductor 51 is fixedly connected to the third charging gun positive conductor 13 via the third charging gun positive power distribution conductor 19. The third negative input conductor 52 is fixedly connected to the third charging gun negative conductor 14 via the third charging gun negative power distribution conductor 29. The third positive input conductor 51 is fixedly connected to the fourth charging gun positive conductor 15 through the fourth charging gun positive power distribution conductor 20, and the third negative input conductor 52 is fixedly connected to the fourth charging gun negative conductor 16 through the fourth charging gun negative power distribution conductor 30.
[0032] The fourth positive input conductor 61 is fixedly connected to the first charging gun positive conductor 9 via the first charging gun positive power distribution conductor 17. The fourth negative input conductor 62 is fixedly connected to the first charging gun negative conductor 10 via the first charging gun negative power distribution conductor 27. The fourth positive input conductor 61 is fixedly connected to the second charging gun positive conductor 11 via the second charging gun positive power distribution conductor 18. The fourth negative input conductor 62 is fixedly connected to the second charging gun negative conductor 12 via the second charging gun negative power distribution conductor 28. The fourth positive input conductor 61 is fixedly connected to the third charging gun positive conductor 13 via the third charging gun positive power distribution conductor 19. The fourth negative input conductor 62 is fixedly connected to the third charging gun negative conductor 14 via the third charging gun negative power distribution conductor 29. The fourth positive input conductor 61 is fixedly connected to the fourth charging gun positive conductor 15 through the fourth charging gun positive power distribution conductor 20, and the fourth negative input conductor 62 is fixedly connected to the fourth charging gun negative conductor 16 through the fourth charging gun negative power distribution conductor 30.
[0033] The fifth positive input conductor 71 is fixedly connected to the first charging gun positive conductor 9 via the first charging gun positive power distribution conductor 17. The fifth negative input conductor 72 is fixedly connected to the first charging gun negative conductor 10 via the first charging gun negative power distribution conductor 27. The fifth positive input conductor 71 is fixedly connected to the second charging gun positive conductor 11 via the second charging gun positive power distribution conductor 18. The fifth negative input conductor 72 is fixedly connected to the second charging gun negative conductor 12 via the second charging gun negative power distribution conductor 28. The fifth positive input conductor 71 is fixedly connected to the third charging gun positive conductor 13 via the third charging gun positive power distribution conductor 19. The fifth negative input conductor 72 is fixedly connected to the third charging gun negative conductor 14 via the third charging gun negative power distribution conductor 29. The fifth positive input conductor 71 is fixedly connected to the fourth charging gun positive conductor 15 through the fourth charging gun positive power distribution conductor 20, and the fifth negative input conductor 72 is fixedly connected to the fourth charging gun negative conductor 16 through the fourth charging gun negative power distribution conductor 30.
[0034] The sixth positive input conductor 81 is fixedly connected to the first charging gun positive conductor 9 via the first charging gun positive power distribution conductor 17. The sixth negative input conductor 82 is fixedly connected to the first charging gun negative conductor 10 via the first charging gun negative power distribution conductor 27. The sixth positive input conductor 81 is fixedly connected to the second charging gun positive conductor 11 via the second charging gun positive power distribution conductor 18. The sixth negative input conductor 82 is fixedly connected to the second charging gun negative conductor 12 via the second charging gun negative power distribution conductor 28. The sixth positive input conductor 81 is fixedly connected to the third charging gun positive conductor 13 via the third charging gun positive power distribution conductor 19. The sixth negative input conductor 82 is fixedly connected to the third charging gun negative conductor 14 via the third charging gun negative power distribution conductor 29. The sixth positive input conductor 81 is fixedly connected to the fourth charging gun positive conductor 15 through the fourth charging gun positive power distribution conductor 20, and the sixth negative input conductor 82 is fixedly connected to the fourth charging gun negative conductor 16 through the fourth charging gun negative power distribution conductor 30.
[0035] The first charging gun conductive unit includes a first charging gun positive conductor 9 and a first charging gun negative conductor 10; the second charging gun conductive unit includes a second charging gun positive conductor 11 and a second charging gun negative conductor 12; the third charging gun conductive unit includes a third charging gun positive conductor 13 and a third charging gun negative conductor 14; and the fourth charging gun conductive unit includes a fourth charging gun positive conductor 15 and a fourth charging gun negative conductor 16.
[0036] This utility model can be matched with four charging guns to provide charging services for four charging vehicles simultaneously. The first charging gun is connected to the positive conductor 9 and the negative conductor 10 of the first charging gun; the second charging gun is connected to the positive conductor 11 and the negative conductor 12 of the second charging gun; the third charging gun is connected to the positive conductor 13 and the negative conductor 14 of the third charging gun; and the fourth charging gun is connected to the positive conductor 15 and the negative conductor 16 of the fourth charging gun. The output power of the entire charging pile is 480kW. In 40kW increments, a single charging gun can utilize various power scenarios ranging from 40kW to 480kW, meeting the fast charging needs of special vehicles, buses, and ordinary passenger cars.
[0037] Specifically, the charging pile converts AC input to DC output via an AC / DC power conversion module. The DC output power is provided by two 40kW, two 80kW, and two 120kW outputs. If 120kW is required, one 40kW and one 80kW output are used; if 200kW is required, one 80kW and one 120kW output are used. By controlling the first DC contactor 1 and the second DC contactor 21, a single charging gun can be configured to switch between 40kW and 480kW in 40kW increments. Figure 5 As shown, without affecting the performance of the charging cabinet, the devices and conductors are arranged in a reasonable manner. This increases the number of charging guns and improves the flexibility and diversity of the overall power distribution, thereby improving charging efficiency, reducing charging time, and enhancing the customer's charging experience.
[0038] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the utility model described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
Claims
1. A power distribution device for a charging pile, characterized in that: It includes several input conductor units. Each input conductor unit is provided with a first DC contactor (1) at one end and is fixedly connected to a first charging gun conductor unit, a second charging gun conductor unit, a third charging gun conductor unit or a fourth charging gun conductor unit through a connector (2) at the other end. The first charging gun conductor unit, the second charging gun conductor unit, the third charging gun conductor unit or the fourth charging gun conductor unit are arranged in sequence. The output power of the input conductor unit is 40kW, 80kW or 120kW.
2. The charging pile power distribution device according to claim 1, characterized in that: The plurality of input conductor units include a first input conductor unit (3), a second input conductor unit (4), a third input conductor unit (5), a fourth input conductor unit (6), a fifth input conductor unit (7), and a sixth input conductor unit (8) arranged sequentially from top to bottom.
3. The charging pile power distribution device according to claim 2, characterized in that: The first charging gun conductive unit includes a first charging gun positive electrode conductor (9) and a first charging gun negative electrode conductor (10), the second charging gun conductive unit includes a second charging gun positive electrode conductor (11) and a second charging gun negative electrode conductor (12), the third charging gun conductive unit includes a third charging gun positive electrode conductor (13) and a third charging gun negative electrode conductor (14), and the fourth charging gun conductive unit includes a fourth charging gun positive electrode conductor (15) and a fourth charging gun negative electrode conductor (16).
4. The charging pile power distribution device according to claim 3, characterized in that: The first charging gun positive conductor (9), the first charging gun negative conductor (10), the second charging gun positive conductor (11), the second charging gun negative conductor (12), the third charging gun positive conductor (13), the third charging gun negative conductor (14), the fourth charging gun positive conductor (15), and the fourth charging gun negative conductor (16) are arranged side by side on one side of several input conductor units.
5. The charging pile power distribution device according to claim 4, characterized in that: The first input conductor unit (3) includes a first positive input conductor (31) and a first negative input conductor (32), the second input conductor unit (4) includes a second positive input conductor (41) and a second negative input conductor (42), the third input conductor unit (5) includes a third positive input conductor (51) and a third negative input conductor (52), the fourth input conductor unit (6) includes a fourth positive input conductor (61) and a fourth negative input conductor (62), the fifth input conductor unit (7) includes a fifth positive input conductor (71) and a fifth negative input conductor (72), and the sixth input conductor unit (8) includes a sixth positive input conductor (81) and a fifth negative input conductor (72).
6. The charging pile power distribution device according to claim 5, characterized in that: The first positive input conductor (31) is fixedly connected to the first charging gun positive conductor (9) through the first charging gun positive power distribution conductor (17), and the first negative input conductor (32) is fixedly connected to the first charging gun negative conductor (10) through the first charging gun negative power distribution conductor (27).
7. The charging pile power distribution device according to claim 6, characterized in that: The first positive input conductor (31) is fixedly connected to the second charging gun positive conductor (11) through the second charging gun positive power distribution conductor (18), and the first negative input conductor (32) is fixedly connected to the second charging gun negative conductor (12) through the second charging gun negative power distribution conductor (28).
8. The charging pile power distribution device according to claim 7, characterized in that: The first positive input conductor (31) is fixedly connected to the third charging gun positive conductor (13) through the third charging gun positive power distribution conductor (19), and the first negative input conductor (32) is fixedly connected to the third charging gun negative conductor (14) through the third charging gun negative power distribution conductor (29).
9. The charging pile power distribution device according to claim 8, characterized in that: The first positive input conductor (31) is fixedly connected to the fourth charging gun positive conductor (15) through the fourth charging gun positive power distribution conductor (20), and the first negative input conductor (32) is fixedly connected to the fourth charging gun negative conductor (16) through the fourth charging gun negative power distribution conductor (30).
10. The charging pile power distribution device according to claim 9, characterized in that: A first DC contactor (1) is provided at one end of the first positive input conductor (31), the second positive input conductor (41), the third positive input conductor (51), the fourth positive input conductor (61), the fifth positive input conductor (71) and the sixth positive input conductor (81). A second DC contactor (21) is provided at one end of the first negative input conductor (32), the second negative input conductor (42), the third negative input conductor (52), the fourth negative input conductor (62), the fifth negative input conductor (72), and the sixth negative input conductor (82).